Adjusting assembly and electric tool

By adopting a rubber button and limit hole design in power tools, the problems of poor pressing feel and high cost of existing power tool adjustment components are solved, achieving a user experience with low cost, good pressing feel, and extended service life.

CN223898191UActive Publication Date: 2026-02-10JIANGSU DONGCHENG TOOLS TECH CO LTD
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Patent Information

Application Number
CN202520405248.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-07
Publication Date
2026-02-10
Estimated Expiration
2035-03-07

AI Technical Summary

Technical Problem

Existing power tools use plastic buttons for adjustment components that have poor tactile feedback and are expensive, with costly molds. Current technology struggles to provide a low-cost solution with good tactile feedback.

Method used

Rubber buttons are used instead of plastic buttons. Through the design of limiting holes and flexible connecting parts on the adjustment panel, combined with the abutting structure on the control board, it is ensured that the buttons will not come off during the pressing process, thus improving their service life.

Benefits of technology

This achieves a good user experience with a good pressing feel, while reducing mold costs and increasing the service life of the adjustment components.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN223898191U_ABST
    Figure CN223898191U_ABST
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Abstract

The utility model relates to an adjusting assembly and an electric tool, the adjusting assembly comprises an adjusting panel, a button and a control panel, the control panel is provided with an adjusting contact, one end of the button penetrates through the adjusting panel to be pressed by an operator, and the other end of the button selectively presses the adjusting contact. The button is connected with the adjusting contact to generate an input signal for mode switching or function adjustment, the button is provided with a supporting part, a pressing part and a flexible connecting part for connecting the supporting part and the pressing part, the flexible connecting part deforms when the pressing part is pressed, the pressing part performs pressing motion towards the adjusting contact, and after the pressing force is removed, the flexible connecting part deforms. And the flexible connecting part recovers deformation. The adjusting assembly is low in die cost, reliable in assembly installation and longer in service life.
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Description

[Technical Field]

[0001] This utility model relates to the field of power tools, and in particular to an adjustment component and a power tool. [Background Technology]

[0002] Power tools are a type of instrument that uses a motor and transmission mechanism to drive a working head, enabling handheld and mobile use. Existing power tools have multiple working modes. Users can adjust the working mode by operating the adjustment components to adjust the speed or gear of the power tool. Existing adjustment components usually include an adjustment panel with buttons. Users can adjust the working mode of the power tool by operating the adjustment buttons.

[0003] As disclosed in Chinese Patent Publication No. CN2155617Y, a key structure includes a plastic key body and a silicone rubber integrally molded. The silicone rubber has a bevel and a guide post. The bevel occupies a large space, and the mold for this one-piece injection molding structure of hard and soft rubber is expensive and costly.

[0004] Existing buttons also include plastic buttons, which are harder and have a poor tactile feel when pressed.

[0005] Therefore, it is indeed necessary to design an adjustment component and power tool to overcome the shortcomings of the existing technology. [Utility Model Content]

[0006] To address the shortcomings of existing technologies, the purpose of this utility model is to provide an adjustment component and power tool that offer a good pressing feel and low cost. The specific technical solution is as follows:

[0007] An adjustment component for mode switching and function adjustment of a power tool, the adjustment component including an adjustment panel, a button, and a control panel, the control panel having adjustment contacts, one end of the button penetrating the adjustment panel for pressing by the operator, and the other end selectively pressing the adjustment contacts to generate an input signal for mode switching or function adjustment, the button having a support portion, a pressing portion, and a flexible connecting portion connecting the support portion and the pressing portion, the adjustment panel having a limiting hole extending along the support portion for supporting the support portion, one end of the pressing portion for operation by the operator, and the other end for selectively pressing the adjustment contacts, pressing the pressing portion deforms the flexible connecting portion, and the pressing portion moves towards the adjustment contacts.

[0008] A further improvement is that the support part, the pressing part, and the flexible connecting part are integrally formed.

[0009] A further improvement is that the support portion surrounds the pressing portion and supports the pressing portion through the flexible connecting portion.

[0010] A further improvement is as follows: the support part is provided with several grooves opposite to the limiting hole, and when the support part is compressed and installed in the limiting hole, the deformed part of the support part at least partially occupies the groove.

[0011] A further improvement is that the distance by which the support extends toward the adjustment contact is less than the length of the limiting hole.

[0012] A further improvement is that the support portion and the through hole are interference-fitted.

[0013] A further improvement is as follows: the adjustment panel is provided with a through hole adjacent to the limiting hole and through which the pressing part passes. The diameter of the through hole is smaller than the diameter of the limiting hole and forms a stepped part. One end of the support part abuts against the stepped part.

[0014] A further improvement is provided: the control panel is provided with at least one protrusion facing the through hole and at least partially accommodating the pressing part, the cylindrical part abutting against the other end of the support part.

[0015] A further improvement is as follows: at least one abutting part protruding along its inner wall is provided at the end of the limiting hole away from the pressing surface, and the abutting part abuts against the other end of the support part.

[0016] A further improvement is as follows: a groove is provided on the inner wall of the end of the through hole away from the pressing surface, and a metal ring is engaged in the groove, with one end of the metal ring abutting against the other end of the support.

[0017] Another aspect of this utility model is: an electric tool, the electric tool including a housing, a control board and the adjustment components as described above, the control board being located inside the housing and having the adjustment contacts, and the panel being mounted on the housing.

[0018] Compared with the prior art, the present invention has the following beneficial effects:

[0019] This invention provides an adjustment component that replaces the plastic buttons or one-piece molded soft and hard rubber adjustment components in the prior art with an adjustment panel and a rubber button. On the one hand, the rubber button has a better pressing feel and user experience. On the other hand, the button is installed in the limiting hole of the adjustment panel, which reduces the mold cost. In addition, by setting a cylindrical part on the control panel, or setting an abutting part or metal ring inside the limiting hole to abut the support part, the rubber button will not disengage from the limiting hole under the pressure when the user presses it, thereby improving its service life. [Image Description]

[0020] The specific embodiments of this utility model will be further described in detail below with reference to the accompanying drawings:

[0021] Figure 1 This is a three-dimensional structural diagram of the power tool of this utility model;

[0022] Figure 2 This is a three-dimensional structural diagram of the adjustment component of this utility model;

[0023] Figure 3 This is a structural cross-sectional view of the adjusting component in the first embodiment of this utility model;

[0024] Figure 4 yes Figure 3 Enlarged view of point A in the middle;

[0025] Figure 5 This is a cross-sectional view of the adjusting component in the second embodiment of this utility model;

[0026] Figure 6 yes Figure 5 Enlarged view at point B in the middle;

[0027] Figure 7 This is a cross-sectional view of the adjusting component in the third embodiment of this utility model;

[0028] Figure 8 yes Figure 7 Enlarged view of point C.

[0029] Meaning of the reference numerals in the diagram:

[0030] Power tools 100 Adjustment assembly 1

[0031] Adjustment panel 11 Limit hole 111

[0032] Through hole 1110 Stepped section 1111

[0033] Abutment part 1112 Groove 1113

[0034] Metal ring 1114, Button 12

[0035] Support part 121 Pressing part 122

[0036] Connecting part 123, groove 1211

[0037] Control panel 13 Adjustment contact 131

[0038] Cylindrical section 132, outer casing 2

[0039] Output shaft 3 [Detailed Implementation]

[0040] The terminology used in this utility model is for the purpose of describing specific embodiments only and is not intended to limit the utility model. For example, terms such as "upper," "lower," "front," and "rear" that indicate orientation or positional relationship are based solely on the orientation or positional relationship shown in the accompanying drawings and are used only for the convenience of describing the utility model and simplifying the description, and do not indicate or imply that the technical features referred to must have a specific orientation or be constructed and operated in a specific orientation, and therefore should not be construed as limiting the utility model.

[0041] Please see Figures 1-5 This utility model describes the power tool in detail.

[0042] In this embodiment, such as Figure 1 The power tool 100 includes an adjustment component 1, a housing 2, a motor, a transmission mechanism (not shown in the figure), and an output shaft 3. The motor, transmission mechanism, and output shaft 3 are located inside the housing 2, and the motor drives the output shaft 3 to work through the transmission mechanism.

[0043] like Figure 2 As shown, the adjustment assembly 1 includes an adjustment panel 11, a button 12, and a control plate 13. The adjustment panel 11 is mounted on the housing 2 and located outside the control plate 13. The control plate 13 is provided with adjustment contacts 131 to adjust the speed, working mode, or other commands of the power tool 100. The button 12 is provided with a support portion 121, a pressing portion 122, and a flexible connecting portion 123 connecting the support portion 121 and the pressing portion 122. The support portion 121 surrounds the pressing portion 122 and supports the pressing portion 122 through the flexible connecting portion 123. The support portion 121, the pressing portion 122, and the flexible connecting portion 123 are made of rubber material. The adjustment panel 11 is integrally injection molded. It has a limiting hole 111 extending along the support portion 121 and used to support the support portion. The adjustment panel 11 has a through hole 1110 adjacent to the limiting hole 111 and through which the pressing portion 122 passes. The diameter of the through hole 1110 is smaller than the diameter of the limiting hole 111 and forms a stepped portion 1111. The support portion 121 is interference-fitted with the limiting hole 111 of the adjustment panel 11, and one end of the support portion 121 abuts against the stepped portion 1111. The limiting button 12 falls outward from the through hole 1110. The pressing portion 122 extends toward the control plate 13 and is opposite to the adjustment contact 131 on the control plate 13. When adjustment is required, the user presses the pressing part 122 of button 12. Under the pressure, the flexible connecting part 123 deforms, and the pressing part 122 moves axially downward relative to the supporting part 121 and touches the adjustment contact 131 on the control plate 13. The contact between the button 12 and the adjustment contact 131 on the control plate 13 triggers the control plate 13 to issue an adjustment control command, thereby triggering the adjustment. When the pressing pressure is removed, the flexible connecting part 123 returns to its original deformation, the adjustment operation is completed, and it is ready for the next adjustment operation.

[0044] By adopting the above technical solution, and by setting the adjustment panel 11 and the flexible button 12 to replace the plastic button or the one-piece molded soft and hard plastic adjustment components in the prior art, on the one hand, the flexible button 12 has a good pressing feel and a good user experience; on the other hand, the button 12 is installed in the limiting hole 111 of the adjustment panel 11, and the mold cost is low.

[0045] In one implementation, such as Figures 2 to 3 As shown, the support portion 121 of the button 12 is arranged around the circumference of the pressing portion 122. The support portion 121 extends toward the adjustment contact 131, and its extension distance is less than the length of the limiting hole 111. The support portion 121 is provided with at least one groove 1211 opposite to the limiting hole 111. When the button 12 is inserted into the limiting hole 111, the support portion 121 is compressed and installed in the limiting hole 111, so that the support portion 121 deforms. Since the button 12 is made of flexible material and has a certain elasticity, the support portion 121 will generate a restoring elastic force due to deformation, so that the support portion 121 abuts more tightly against the limiting hole 111.

[0046] In one implementation, such as Figures 2 to 4 As shown, the support portion 121 of the button 12 is interference-fitted with the limiting hole 111 of the adjustment panel 11. The support portion 121 extends toward the adjustment contact 131, and its extension distance is less than the length of the limiting hole 111. The control plate 13 has at least one protrusion toward the through hole 1110 of the adjustment panel 11, and at least partially accommodates the cylindrical portion 132 of the pressing portion 122. The cylindrical portion 132 abuts against the end of the support portion 121 facing the control plate 13. When the user presses the button 12, the flexible connection portion 123 deforms under the pressing force. At the same time, the support portion 121 is also subjected to downward pressing force, causing it to have a downward movement tendency along the inner wall of the limiting hole 111. One end of the cylindrical portion 132 abuts against the end of the support portion 121 facing the control plate 13 to prevent the button 12 from disengaging downward from the limiting hole 111 under the pressing force, thereby affecting the use of the adjustment assembly 1. In this design, the protruding structure 132 on the control panel 13 abuts against the support, ensuring that the button 12 is more reliably installed in the through hole 111, thereby improving the service life of the adjustment component 1.

[0047] In one implementation, such as Figures 5 to 6As shown, the support portion 121 of the button 12 is interference-fitted with the limiting hole 111 of the adjustment panel 11. The support portion 121 extends toward the adjustment contact 131, and its extension distance is less than the length of the limiting hole 111. At least one abutting portion 1112 protruding along the inner wall of the limiting hole 111 is provided at one end of the limiting hole 111 away from the pressing surface. The abutting portion 1112 abuts against the other end of the support portion 121. The abutting portion 1112 is made of plastic material and is integrally injection molded with the adjustment panel 11. When the button 12 is installed from below the limiting hole 111, the button 12 will be blocked by the abutting portion 1112. Since the button 12 is made of flexible material, the button 12 can undergo slight deformation to receive into the area of ​​the limiting hole 111 above the abutting portion 1112. The abutting portion 1112 abuts against the end of the support portion 121 toward the control plate 13. When the user presses button 12, the flexible connecting part 123 deforms under the pressure, and at the same time, the supporting part 121 is also subjected to downward pressure, causing it to tend to move downward along the inner wall of the limiting hole 111. One end of the abutting part 1112 abuts against the end of the supporting part 121 facing the control plate 13, thereby preventing button 12 from disengaging downward from the limiting hole 111 under the pressure. In this design, the abutting part 1112 and the adjustment panel 11 are integrally injection molded, resulting in low mold cost and more reliable button 12 installation, which helps to improve the service life of the adjustment assembly 1.

[0048] In one implementation, such as Figures 7 to 8 As shown, the support portion 121 of button 12 is interference-fitted with the limiting hole 111 of adjustment panel 11. The support portion 121 extends towards the adjustment contact 131, and its extension distance is less than the length of the limiting hole 111. A groove 1113 is provided at the end of the limiting hole 111 away from the pressing surface. A metal ring 1114 is engaged in the groove 1113. One end of the metal ring 1114 abuts against the other end of the support portion 121. When the user presses button 12, the flexible connection portion 123 deforms under the pressing force. At the same time, the support portion 121 is also subjected to downward pressing force, causing it to tend to move downward along the inner wall of the limiting hole 111. One end of the metal ring 1114 abuts against the end of the support portion 121 facing the control plate 13, thereby preventing button 12 from disengaging downward from the limiting hole 111 under the pressing force. In this design, the metal ring 1114 is easy to install, and the button 12 is more reliably installed, which is beneficial to improving the service life of adjustment assembly 1.

[0049] This utility model is not limited to the specific embodiments described above. Those skilled in the art will readily understand that many alternative solutions exist without departing from the principles and scope of this utility model. The scope of protection of this utility model is determined by the claims.

Claims

1. An adjustment component for mode switching and function adjustment of a power tool, the adjustment component comprising an adjustment panel, a button, and a control panel, the control panel having adjustment contacts, one end of the button penetrating the adjustment panel for pressing by an operator, and the other end selectively pressing the adjustment contacts to generate an input signal for mode switching or function adjustment, characterized in that: The button is provided with a support part, a pressing part, and a flexible connecting part connecting the support part and the pressing part. The adjustment panel has a limiting hole extending along the support part and used to support the support part. One end of the pressing part is used for operation by the operator, and the other end is used to selectively press the adjustment contact. When the pressing part is pressed, the flexible connecting part deforms, and the pressing part moves towards the adjustment contact.

2. The adjustment component according to claim 1, characterized in that: The support part, the pressing part, and the flexible connecting part are integrally formed.

3. The adjustment component according to claim 1, characterized in that: The support portion surrounds the pressing portion and supports the pressing portion through the flexible connecting portion.

4. The adjustment component according to claim 2, characterized in that: The support portion is provided with several grooves opposite to the limiting hole. When the support portion is compressed and installed in the limiting hole, the deformed portion of the support portion at least partially occupies the groove.

5. The adjustment component according to any one of claims 1-4, characterized in that: The distance by which the support extends toward the adjustment contact is less than the length of the limiting hole.

6. The adjustment component according to claim 1, characterized in that: The support portion is interference-fitted with the limiting hole.

7. The adjustment component according to claim 1, characterized in that: The adjustment panel has a through hole adjacent to the limiting hole and through which the pressing part passes. The diameter of the through hole is smaller than the diameter of the limiting hole and forms a stepped part. One end of the support part abuts against the stepped part.

8. The adjustment assembly according to claim 7, characterized in that: The control panel is provided with at least one protrusion facing the through hole and at least partially receiving the pressing part, the cylindrical part abutting against the other end of the support part.

9. The adjustment assembly according to claim 7, characterized in that: At least one abutting part protruding from the inner wall of the limiting hole is provided at the end of the limiting hole away from the pressing surface, and the abutting part abuts against the other end of the support part.

10. The adjustment assembly according to claim 7, characterized in that: The inner wall of the end of the through hole away from the pressing surface is provided with a groove, and a metal ring is engaged in the groove. One end of the metal ring abuts against the other end of the support.

11. A power tool, characterized in that, The power tool includes a housing, a control panel, and an adjustment assembly as described in any one of claims 1-8, wherein the control panel is located inside the housing and has the adjustment contacts, and the adjustment panel is mounted on the housing.

Citation Information

Patent Citations

  • Key structure device

    CN2155617Y