Raw material curing and extruding machine
By adopting the design of the extrusion cylinder and pressing mechanism in the production of vermicelli, the stickiness problem of the cooked raw materials during the feeding stage was solved, realizing continuous feeding and stable extrusion of raw materials, thereby improving production efficiency and product quality.
Patent Information
- Application Number
- CN202520584166.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-31
- Publication Date
- 2026-02-13
- Estimated Expiration
- 2035-03-31
AI Technical Summary
During the production of vermicelli, the cooked raw materials are difficult to enter smoothly in the extrusion machine feeding stage due to stickiness, resulting in discontinuous feeding. Workers need to stir them manually, which is time-consuming and labor-intensive, affecting the production rhythm.
A raw material maturation extrusion machine was designed, comprising an extrusion machine cylinder, a feed inlet, an extrusion assembly, and a pressing mechanism. The pressing mechanism, driven by a motor, converts the circular motion of the disc into the vertical linear motion of the pressing block through chain and linkage transmission, overcoming stickiness and ensuring that the raw material enters the extrusion machine smoothly. Continuous conveying is achieved through a spiral pusher block.
This enables continuous feeding of raw materials and stable extrusion, improves production speed, avoids manual stirring, and ensures uniformity of vermicelli thickness and product quality.
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Figure CN223900210U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to food processing machinery technical field especially relates to raw material ripening extruding machine. BACKGROUND
[0002] In the food production process, raw material ripening extrusion occupies an important position. Raw material ripening is to let raw material go through heating, gelatinization and other steps, and is transformed into a suitable form for subsequent processing. Extrusion is to extrude the ripened raw material into a specific filament with the help of mechanical force. Food making such as common vermicelli and rice flour cannot do without this process.
[0003] At present, the ripened raw material of vermicelli has the following problems in the extrusion process of the extruder. First, in the feeding stage, the ripened raw material is often difficult to smoothly enter the extruder due to stickiness and other problems. Workers need to use a stick to stir the ripened raw material into the feeding port of the extruder. This not only causes discontinuous feeding and affects production rhythm, but also takes more time and effort for workers. Therefore, we propose a raw material ripening extruder to solve the above problems. UTILITY MODEL CONTENT
[0004] The utility model aims at overcoming the deficiencies in the above background art and proposes a raw material ripening extruder.
[0005] In order to achieve the above purpose, the utility model adopts the following technical scheme:
[0006] The raw material ripening extruder comprises an extruder cylinder and a feeding port opened at the top of the extruder cylinder. An extrusion assembly is arranged in the extruder cylinder. A motor is fixedly installed on the outer wall of the extruder cylinder. A pressing mechanism is arranged at the top of the extruder cylinder and connected with the output shaft of the motor.
[0007] The pressing mechanism comprises a feeding cylinder fixedly installed at the top of the extruder cylinder and communicated with the feeding port. A support plate is fixedly installed on the outer wall of the feeding cylinder. A rotating shaft is rotatably connected to the outer wall of the support plate. The rotating shaft and the output shaft of the motor are connected through a chain transmission. A disc is fixedly installed at the end of the rotating shaft. A pressing block is slidably connected to the inner wall of the feeding cylinder. A fixed block is fixedly installed at the top of the pressing block. The disc and the fixed block are connected through a connecting rod transmission. A feeding hole is formed in the outer wall of the feeding cylinder.
[0008] Preferably, the outer walls of the rotating shaft and the output shaft of the motor are both sleeved with a chain disc matched with the chain.
[0009] Preferably, rotating pins are rotatably connected to the outer walls of the disc and the fixed block. Two rotating holes are formed in the outer wall of the connecting rod. The outer wall of the rotating pin and the inner wall of the rotating hole are fixedly connected.
[0010] Preferably, a feeding funnel is fixedly installed on the outer wall of the feeding cylinder and communicates with the inner wall of the feeding hole.
[0011] Preferably, the material of the pressing block is alumina porous ceramic.
[0012] Preferably, the extruding assembly comprises a transmission shaft rotatably connected to the inner wall of the extruding cylinder body, the end of the transmission shaft is fixedly connected to the output end of the motor, a spiral pushing block is fixedly sleeved on the transmission shaft and slides with the inner wall of the extruding cylinder body, and an extruding nozzle is fixedly installed at the end of the extruding cylinder body.
[0013] Preferably, the extruding cylinder body and the extruding nozzle are connected through a plurality of fixing bolts.
[0014] The raw material aging extruding machine has the advantages that:
[0015] Under the interaction of the extruding cylinder body, the feeding port, the extruding assembly, the motor and the pressing mechanism, the circular disc circumferential motion is converted into the up-down linear motion of the pressing block through the motor linkage in the pressing mechanism, the cooked starch can be pressed down powerfully, the viscosity of the cooked starch is overcome, the cooked starch can be smoothly fed into the extruding machine, manual stirring of workers is avoided, the feeding is more continuous, the production rhythm is improved, the cooked starch is stably pushed by the extruding assembly, the thickness of the extruded silk is ensured to be uniform, the problems in the feeding and extruding links in the traditional extruding process are effectively solved, and the product quality is ensured. BRIEF DESCRIPTION OF DRAWINGS
[0016] Figure 1 The drawing shows the structure of the raw material aging extruding machine;
[0017] Figure 2 The drawing shows the front view of the feeding cylinder in the raw material aging extruding machine;
[0018] Figure 3 The drawing shows the top view of the feeding cylinder in the raw material aging extruding machine;
[0019] Figure 4 The drawing shows the top view of the supporting plate in the raw material aging extruding machine.
[0020] In the drawing, 1 is an extruding cylinder body, 2 is a feeding port, 3 is a motor, 4 is a feeding cylinder, 5 is a supporting plate, 6 is a rotating shaft, 7 is a chain, 8 is a disc, 9 is a pressing block, 10 is a fixed block, 11 is a connecting rod, 12 is a feeding hole, 13 is a rotating bolt, 14 is a rotating hole, 15 is a feeding funnel, 16 is a transmission shaft, 17 is a spiral pushing block, and 18 is an extruding nozzle. DETAILED DESCRIPTION
[0021] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments.
[0022] Referring to Figure 1 and Figure 2 , the raw material ripening and extruding machine comprises an extruding machine barrel 1 and a feeding port 2 arranged at the top of the extruding machine barrel 1, an extruding assembly arranged in the extruding machine barrel 1, a motor 3 fixedly installed on the outer sidewall of the extruding machine barrel 1, the extruding assembly comprising a conveying shaft 16 rotatably connected to the inner sidewall of the extruding machine barrel 1, the conveying shaft 16 being fixedly connected to the output end of the motor 3, a spiral pushing block 17 fixedly sleeved on the conveying shaft 16 and sliding with the inner wall of the extruding machine barrel 1, and an extruding nozzle 18 fixedly installed at the end of the extruding machine barrel 1.
[0023] Further, the motor 3 drives the conveying shaft 16 to rotate, so that the spiral pushing block 17 slides along the inner wall of the extruding machine barrel 1 and pushes the raw material along the barrel to the extruding nozzle 18, thereby realizing continuous and efficient raw material conveying and extruding operation, and the extruding nozzle 18 can extrude the raw material into a specific shape of a filament, thereby meeting the production requirement.
[0024] As shown in Figure 2 , the extruding machine barrel 1 and the extruding nozzle 18 are connected through a plurality of fixing bolts.
[0025] Further, the fixing bolts facilitate dismounting and mounting when the extruding nozzle 18 needs to be replaced, different specifications of the extruding nozzle 18 can be quickly replaced according to different production requirements, and the versatility and production flexibility of the equipment are improved.
[0026] As shown in Figure 1 , Figure 3 and Figure 4 , the top of the extruding machine barrel 1 is provided with a material pressing mechanism connected with the output shaft of the motor 3; the material pressing mechanism comprises a feeding barrel 4 fixedly installed at the top of the extruding machine barrel 1 and communicated with the feeding port 2, a supporting plate 5 fixedly installed on the outer sidewall of the feeding barrel 4, a rotating shaft 6 rotatably connected to the outer sidewall of the supporting plate 5, a transmission chain 7 transmissionally connected between the rotating shaft 6 and the output shaft of the motor 3, a disc 8 fixedly installed at the end of the rotating shaft 6, a material pressing block 9 slidingly connected to the inner sidewall of the feeding barrel 4, a fixed block 10 fixedly installed at the top of the material pressing block 9, a connecting rod 11 transmissionally connected between the disc 8 and the fixed block 10, and a feeding hole 12 arranged on the outer sidewall of the feeding barrel 4.
[0027] Further illustrate, motor 3 in the material pressing mechanism drives the rotation of the rotating shaft 6 through the chain 7, and then makes the disc 8 rotate, and the circular motion of the disc 8 is converted into the up-down linear motion of the material pressing block 9 in the feeding cylinder 4 by the connecting rod 11, so that the material pressing block 9 in the feeding cylinder 4 is pressed, which helps the raw material to smoothly enter the extrusion machine cylinder 1 and cooperate with the extrusion assembly, and improves the extrusion efficiency of the raw material.
[0028] As shown in Figure 1 , the rotating shaft 6 and the output shaft of the motor 3 are both provided with a chain disc matched with the chain 7.
[0029] Further illustrate, the chain disc ensures the stability and reliability of the chain 7 transmission, so that the power of the motor 3 can be efficiently transmitted to the rotating shaft 6, thereby stably driving the material pressing mechanism to operate, and ensuring that the material pressing action is continuous and accurate.
[0030] As shown in Figure 1 , the disc 8 and the fixed block 10 are both rotatably connected with a rotating bolt 13 on the outer side wall, and the connecting rod 11 is provided with two rotating holes 14 on the outer side wall, and the rotating bolt 13 is fixedly connected with the inner side wall of the rotating hole 14.
[0031] Further illustrate, when the disc 8 rotates, the connecting rod 11 can flexibly drive the fixed block 10 and the material pressing block 9 to do reciprocating linear motion, which ensures the smoothness of the transmission process, avoids the jamming in the movement process, and ensures the stable operation of the material pressing mechanism.
[0032] As shown in Figure 1 and Figure 2 , the feeding cylinder 4 is provided with a feeding hopper 15 fixedly installed on the outer side wall and communicated with the inner side wall of the feeding hole 12.
[0033] Further illustrate, the feeding hopper 15 can increase the feeding area, facilitate the operator to pour the raw material into the feeding cylinder 4, and make the raw material more concentrated and quickly pass through the feeding hole 12 into the feeding cylinder 4, thereby improving the feeding efficiency.
[0034] As shown in Figure 1 , the material of the material pressing block 9 is alumina porous ceramic.
[0035] Further illustrate, the alumina porous ceramic material has good wear resistance and high temperature resistance, and is not easy to be damaged in frequent material pressing process, and the alumina porous ceramic material has a porous structure, which is convenient for discharging the excess air in the cooked glutinous rice during the material pressing process of the material pressing block 9.
[0036] The function principle of the utility model can be described as follows:
[0037] In the use of the raw material aging extruder to process the aging raw material of vermicelli, first, the operator pours the aging material from the feeding hopper 15, the feeding hopper 15 increases the feeding area, so that the aging material can be more concentrated and quickly pass through the feeding hole 12 into the feeding cylinder 4, at this time, the motor 3 starts to run, the motor 3 output shaft drives the chain disc connected thereto to rotate, since the shaft 6 is also sleeved with an adapted chain disc and connected with the motor 3 output shaft through the chain 7, so the power of the motor 3 is efficiently transmitted to the shaft 6, so that the shaft 6 rotates stably.
[0038] The disc 8 at the end of the shaft 6 rotates, the disc 8 and the fixed block 10 are connected through the rotating bolt 13 and the rotating hole 14 on the connecting rod 11, which makes the circular motion of the disc 8 flexibly converted into the up-down linear motion of the pressing block 9 in the feeding cylinder 4 through the connecting rod 11, the porous structure of the pressing block 9 of the aluminum oxide porous ceramic material can discharge the excess air in the aging material when pressing, the pressing block 9 presses the aging material, helping the aging material to smoothly enter the extruder cylinder 1 from the feeding port 2.
[0039] The aging material entering the extruder cylinder 1 will be affected by the extruding assembly. The motor 3 drives the transmission shaft 16 to rotate, the spiral pushing block 17 on the transmission shaft 16 slides on the inner wall of the extruder cylinder 1, continuously pushes the aging material along the cylinder to the extruding nozzle 18 at the end of the extruder cylinder 1, since the extruder cylinder 1 end and the extruding nozzle 18 are connected by a plurality of fixed bolts, when different shapes of vermicelli are needed, the extruding nozzle 18 can be conveniently disassembled and installed, and different specifications of the extruding nozzle 18 are replaced to meet the production needs. Finally, the aging material is extruded into a specific shape of the silk through the extruding nozzle 18, the processing extrusion operation of the vermicelli is completed, the whole process is continuous and efficient, fully embodies the practicability and flexibility of the extruder.
[0040] The above is only the preferred specific embodiment of the present application, but the protection scope of the present application is not limited thereto, any skilled person in the art can make equivalent replacement or change according to the technical scheme and the inventive concept of the present application within the technical range disclosed by the present application, which should be covered within the protection scope of the present application.
Claims
1. A raw material ripening and extruding machine, comprising an extruding machine barrel (1) and a feeding port (2) opened at the top of the extruding machine barrel (1), wherein an extruding assembly is arranged in the extruding machine barrel (1), characterized in that, The motor (3) is fixedly installed on the outer wall of the extruding machine barrel (1), and a pressing mechanism is arranged on the top of the extruding machine barrel (1) and connected with the output shaft of the motor (3). The pressing mechanism comprises a feeding barrel (4) fixedly installed on the top of the extruding machine barrel (1) and communicated with the feeding port (2), a support plate (5) fixedly installed on the outer wall of the feeding barrel (4), a rotating shaft (6) rotatably connected to the outer wall of the support plate (5), a chain (7) transmissionally connecting the rotating shaft (6) and the output shaft of the motor (3), a disc (8) fixedly installed on the end of the rotating shaft (6), a pressing block (9) slidably connected to the inner wall of the feeding barrel (4), a fixed block (10) fixedly installed on the top of the pressing block (9), and a link (11) transmissionally connecting the disc (8) and the fixed block (10), and a feeding hole (12) is formed in the outer wall of the feeding barrel (4).
2. The feedstock maturation fiberizer of claim 1, wherein, The rotating shaft (6) and the output shaft of the motor (3) are both sleeved with a chain disc matched with the chain (7).
3. The feedstock maturation fiberizer of claim 1, wherein, Rotating bolts (13) are rotatably connected to the outer walls of the disc (8) and the fixed block (10), two rotating holes (14) are formed in the outer wall of the link (11), and the outer wall of the rotating bolt (13) is fixedly connected with the inner wall of the rotating hole (14).
4. The feedstock maturation fiberizer of claim 1 wherein, A feeding funnel (15) communicated with the inner wall of the feeding hole (12) is fixedly installed on the outer wall of the feeding barrel (4).
5. The feedstock maturation fiberizer of claim 1 wherein, The pressing block (9) is made of alumina porous ceramic.
6. The feedstock maturation filament extruder of claim 1 wherein, The extruding assembly comprises a transmission shaft (16) rotatably connected to the inner wall of the extruding machine barrel (1), the end of the transmission shaft (16) is fixedly connected with the output end of the motor (3), a spiral pushing block (17) is fixedly sleeved on the transmission shaft (16) and slidably connected with the inner wall of the extruding machine barrel (1), and an extruding nozzle (18) is fixedly installed on the end of the extruding machine barrel (1).
7. The feedstock maturation filament extruder of claim 6, wherein, The end of the extruding machine barrel (1) and the extruding nozzle (18) are connected through a plurality of fixing bolts.