Acid pump inlet baffling filter

By designing an acid pump inlet baffle filter, and utilizing the combination of baffle plates and magnetic guide grooves, the problem of acid delivery interruption caused by filter screen blockage was solved, enabling convenient filter screen replacement and long service life of the equipment.

CN223901410UActive Publication Date: 2026-02-13ANGANG STEEL CO LTD
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Patent Information

Application Number
CN202520401206.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-10
Publication Date
2026-02-13
Estimated Expiration
2035-03-10

AI Technical Summary

Technical Problem

In the existing technology, the acid pump inlet filter cannot work properly after the filter screen is clogged, resulting in the inability to continuously deliver acid and affecting production efficiency.

Method used

An acid pump inlet baffle filter was designed, comprising upper and lower filter frames, filter screen, baffle plate and reminder component. The baffle plate design prevents clogging, and the filter screen can be easily replaced by the cooperation of magnet and guide groove when clogging occurs.

Benefits of technology

It effectively avoids filter clogging, ensures normal acid delivery, extends equipment lifespan, and improves replacement convenience and production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of filters, and discloses an acid pump inlet baffling filter which comprises a base, the top of the base is fixedly connected with a filtering barrel, the side wall of the filtering barrel is fixedly connected with a water inlet pipe, the side wall of the filtering barrel is fixedly connected with a water outlet pipe, and the top end of the filtering barrel is fixedly connected with an upper cover through a flange plate. An exhaust pipe is fixedly connected to the inner wall of the upper cover, an oil exhaust valve is arranged on the surface of the exhaust pipe, a blow-off pipe is fixedly connected to the surface of the filter barrel, an oil blow-off valve is arranged on the surface of the blow-off pipe, an upper filter frame is arranged in the filter barrel, and a lower filter frame is arranged at the bottom of the upper filter frame. According to the acid pump disclosed by the utility model, the upper and lower filter frames, the filter screen, the baffle plate and other structures are arranged, so that the acid pump is prevented from being blocked by acid mud crystals in acid liquor, meanwhile, the filter screen can be warned to remind replacement after being blocked, the filter effect is ensured, and the service life of equipment is prolonged.
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Description

TECHNICAL FIELD

[0001] The utility model relates to filter field especially relates to a kind of acid pump inlet baffling filter. BACKGROUND

[0002] High-strength steel usually contains more alloying elements, such as carbon, manganese, silicon, chromium, etc. These elements may have complex chemical reactions with acid during pickling, generating some compounds insoluble in acid, such as silicates, chromates, etc. These substances are easy to deposit in the pipeline of the heater, causing blockage. In order to improve the efficiency of pickling, the heater usually needs to heat the acid to a high temperature.

[0003] When the heater heats the acid, too high a temperature will accelerate the volatilization and decomposition of the acid, producing a large amount of acid mist and acid gas. These acidic substances will re-condense into liquid or solid particles after cooling, adhering to the inner wall of the pipeline of the heater, forming blockage. Therefore, a filter is needed to filter the acid. The filtering device usually includes a filter screen or a filter bag, which can intercept solid particles and suspended matter in the acid.

[0004] In the prior art, the acid is filtered by a filter. However, the pickling process produces acid mud crystals insoluble in acid when high-strength steel is produced. The crystals will cause blockage of the filter screen and need to be replaced frequently. When blockage occurs, the acid cannot be continuously delivered, causing the acid pump to malfunction. Therefore, an acid pump inlet baffling filter is proposed to solve the above problems. SUMMARY

[0005] To make up for the above shortcomings, the utility model provides an acid pump inlet baffling filter, aiming to improve the problem that the acid pump cannot work normally when the filter screen is blocked during the filtering of the acid by the acid pump inlet baffling filter in the prior art.

[0006] To achieve the above purpose, the utility model adopts the following technical scheme: an acid pump inlet baffling filter, comprising a base, the top of the base is fixedly connected with a filter barrel, the side wall of the filter barrel is fixedly connected with a water inlet pipe, the side wall of the filter barrel is fixedly connected with a water outlet pipe, the top end of the filter barrel is fixedly connected with an upper cover through a flange plate, the inner wall of the upper cover is fixedly connected with an exhaust pipe, the surface of the exhaust pipe is provided with an oil exhaust valve, the surface of the filter barrel is fixedly connected with a blowdown pipe, the surface of the blowdown pipe is provided with an oil blowdown valve, the inside of the filter barrel is provided with an upper filter frame, the bottom of the upper filter frame is provided with a lower filter frame, the inner wall of the lower filter frame is fixedly connected with a filter screen, the inner wall of the filter barrel is fixedly connected with a baffle, and the surface of the filter barrel is provided with a reminding assembly.

[0007] As a further description of the above technical scheme:

[0008] The inner wall of the filter bucket is provided with a guide groove, the inner wall of the guide groove is fixedly connected with an elastic member, the top end of the elastic member is fixedly connected with a magnet one, and the top of the magnet one is magnetically connected with a magnet two.

[0009] As a further description of the above technical solution:

[0010] The baffle is arranged in an inclined manner, and the outer wall of the lower filter frame is attached to the outer wall of the baffle.

[0011] As a further description of the above technical solution:

[0012] The reminding assembly comprises a guide rod, the surface of the guide rod is slidably connected with a floating plate, the inner wall of the filter bucket is fixedly connected with a fixed plate, the bottom of the fixed plate is fixedly connected with a contact switch, the bottom of the fixed plate is fixedly connected with a protective sleeve, and the outer wall of the filter bucket is fixedly connected with an alarm.

[0013] As a further description of the above technical solution:

[0014] The bottom end of the guide rod is fixedly connected with the inner wall of the filter bucket, and the outer wall of the floating plate is attached to the inner wall of the filter bucket.

[0015] As a further description of the above technical solution:

[0016] The protective sleeve is arranged on the outer wall of the contact switch.

[0017] As a further description of the above technical solution:

[0018] The side wall of the magnet one is fixedly connected with the outer wall of the lower filter frame.

[0019] As a further description of the above technical solution:

[0020] The top of the magnet two is fixedly connected with the top of the inner wall of the guide groove.

[0021] The utility model has the advantages of the following:

[0022] 1. In the utility model, the upper filter frame, the filter screen, the baffle and the reminding assembly are matched, so that the acid liquid can be filtered before entering the acid pump, the acid mud crystals in the acid liquid can be prevented from blocking the acid pump, the filter screen can be replaced after being blocked, the filtering effect is ensured, and the service life of the equipment is prolonged.

[0023] 2. In the utility model, the guide groove, the elastic member, the magnet one and the magnet two are arranged, so that the lower filter screen can be used for position compensation when the filter screen is replaced, the normal conveying and filtering of the acid liquid are not affected during replacement, the production efficiency is ensured, and the replacement convenience is improved. BRIEF DESCRIPTION OF DRAWINGS

[0024] Figure 1 It is a kind of acid pump inlet deflection filter's main body structure top view schematic diagram for the utility model proposes;

[0025] Figure 2 It is a kind of acid pump inlet deflection filter's main body structure partial section left view schematic diagram for the utility model proposes;

[0026] Figure 3 It is a kind of acid pump inlet deflection filter's main body structure partial section right view schematic diagram for the utility model proposes;

[0027] Figure 4 It is a kind of acid pump inlet deflection filter's Figure 3 A area enlarged schematic diagram for the utility model proposes;

[0028] Figure 5 It is a kind of acid pump inlet deflection filter's main body structure partial section rear view schematic diagram for the utility model proposes;

[0029] Figure 6 It is a kind of acid pump inlet deflection filter's Figure 5 B area enlarged schematic diagram for the utility model proposes.

[0030] Legend:

[0031] 1, base;2, filter barrel;3, inlet pipe;4, outlet pipe;5, upper cover;6, exhaust pipe;7, exhaust valve;8, blowdown pipe;9, blowdown valve;10, upper filter frame;11, lower filter frame;12, filter screen;13, baffle;14, guide rod;15, floating plate;16, alarm;17, fixed plate;18, contact switch;19, protective sleeve;20, guide slot;21, elastic member;22, magnet one;23, magnet two. DETAILED DESCRIPTION

[0032] The technical scheme in the embodiments of the utility model will be described clearly and completely in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor belong to the scope of protection of the utility model.

[0033] Reference Figures 1-3The utility model provides an embodiment: a kind of acid pump inlet baffling filter, the top of base 1 is fixedly connected with filter vat 2, the lateral wall of filter vat 2 is fixedly connected with water inlet pipe 3, the lateral wall of filter vat 2 is fixedly connected with water outlet pipe 4, the top of filter vat 2 is fixedly connected with upper cover 5 by flange, flange is fastened with bolt, the inner wall of upper cover 5 is fixedly connected with exhaust pipe 6, the surface of exhaust pipe 6 is provided with oil exhaust valve 7, the surface of filter vat 2 is fixedly connected with blow-off pipe 8, the surface of blow-off pipe 8 is provided with oil blow-off valve 9, the inside of filter vat 2 is provided with upper filter frame 10, the bottom of upper filter frame 10 is provided with lower filter frame 11, upper filter frame 10 and lower filter frame 11 are fixed by lug and bolt, the top of upper filter frame 10 is fixed with the inner wall of filter vat 2 by lug and bolt, lower filter frame 11 is clamped with filter vat 2 by the clamping groove in filter vat 2, the inner wall of lower filter frame 11 is fixedly connected with filter screen 12, the inner wall of upper filter frame 10 and lower filter frame 11 is provided with filter screen 12, the height of filter screen 12 is lower than the height in filter vat 2, so that filter vat 2 top has space, even if filter plate is blocked, acid liquid will flow past from the top of filter plate, the inner wall of filter vat 2 is fixedly connected with baffle 13, the surface of filter vat 2 is provided with reminding assembly.

[0034] Refer to Figures 4-6 , baffle 13 is arranged in the form of inclination, and the inclined baffle 13 makes the acid liquid flow to the top filter screen 12 surface for filtering after entering from the water inlet pipe 3, the outer wall of lower filter frame 11 is in close contact with the outer wall of baffle 13, the reminding assembly comprises a guide rod 14, the bottom end of the guide rod 14 is fixedly connected with the inner wall of the filter vat 2, the surface of the guide rod 14 is slidably connected with a floating plate 15, the floating plate 15 is always on the surface of the acid liquid, and the floating plate 15 rises with the rising of the liquid level of the acid liquid in the filter vat 2, the outer wall of the floating plate 15 is in close contact with the inner wall of the filter vat 2, the inner wall of the filter vat 2 is fixedly connected with a fixed plate 17, the bottom of the fixed plate 17 is fixedly connected with a contact switch 18, the movable end of the contact switch 18 is stressed to open the alarm 16 to sound and warn the staff, the bottom of the fixed plate 17 is fixedly connected with a protective sleeve 19, the protective sleeve 19 is made of soft material resistant to corrosion, which does not affect the contact switch 18 and provides protection for the contact switch 18, the protective sleeve 19 is sleeved on the outer wall of the contact switch 18, and the outer wall of the filter vat 2 is fixedly connected with the alarm 16.

[0035] Refer to Figure 6The inner wall of the filter barrel 2 is provided with a guide groove 20, the inner wall of the guide groove 20 is fixedly connected with an elastic element 21, the elastic element 21 is composed of a telescopic rod and a spring, the spring is placed in the inner wall of the telescopic rod, so that the elastic element 21 has telescopic characteristics, the top end of the elastic element 21 is fixedly connected with a magnet one 22, the side wall of the magnet one 22 is fixedly connected with the outer wall of the lower filter frame 11, the top of the magnet one 22 is magnetically connected with a magnet two 23, and the top of the magnet two 23 is fixedly connected with the inner wall top of the guide groove 20.

[0036] Working principle: The acid liquid enters the inside of the filter barrel 2 through the water inlet pipe 3, the acid liquid flows to the baffle 13 and is filtered from the surface of the top filter screen 12 and then passes through the water outlet pipe 4, the large-particle impurities are stopped between the pipe opening of the water inlet pipe 3 and the baffle 13, the particle impurities can be discharged from the filter barrel 2 through the blowdown valve 9, when continuously filtering the acid liquid, the surface of the upper filter screen 12 is gradually attached with impurities, the generation of the blockage makes the liquid level of the acid liquid gradually rise when entering, the floating plate 15 follows the rising, when the top area of the upper filter screen 12 is blocked, the floating plate 15 slides on the guide rod 14 along with the rising of the liquid level until contacting the contact switch 18, at this time, there is a certain gap between the floating plate 15 and the upper filter frame 10, the acid liquid can flow out from the top of the upper filter frame 10, the alarm 16 is opened when the contact switch 18 is forced, and the alarm 16 sounds to remind the staff that the surface of the upper filter screen 12 has been completely blocked at this time, the upper cover 5 is opened through the flange plate, the bolts between the upper filter frame 10 and the filter barrel 2 are removed, the upper filter frame 10 is pulled upward by applying force to the upper filter frame 10, the upper filter frame 10 drives the lower filter frame 11 to move upward, the magnet one 22 moves in the inside of the guide groove 20 along with the displacement of the lower filter frame 11, the elastic element 21 is stretched, until the magnet one 22 and the magnet two 23 form magnetic attraction, and then the bolts between the lower filter frame 11 and the upper filter frame 10 are removed, at this time, the lower filter frame 11 is aligned after the upper filter frame 10 is removed, and the acid liquid can continue to be filtered, in the reverse operation of the above steps, the upper filter frame 10 and the lower filter frame 11 are pressed downward after being installed, finally the upper filter frame 10 is fixed, the replacement of the filter screen 12 is completed, the filtering effect is guaranteed, the heater is prevented from being blocked, the heater blockage period is delayed, and the service life of the spare parts is prolonged.

[0037] Finally, it should be noted that: the above only describes preferred embodiments of the present application and is not intended to limit the present application, although the present application has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions recorded in the foregoing embodiments or make equivalent replacement for some technical features, any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present application shall be included in the protection scope of the present application.

Claims

1. An acid pump inlet baffle filter, comprising a base (1), a filter barrel (2) fixedly connected to the top of the base (1), an inlet pipe (3) fixedly connected to the side wall of the filter barrel (2), an outlet pipe (4) fixedly connected to the side wall of the filter barrel (2), a top cover (5) fixedly connected to the top of the filter barrel (2) via a flange, an exhaust pipe (6) fixedly connected to the inner wall of the top cover (5), an oil exhaust valve (7) provided on the surface of the exhaust pipe (6), a drain pipe (8) fixedly connected to the surface of the filter barrel (2), and an oil drain valve (9) provided on the surface of the drain pipe (8), characterized in that: The inside of the filter bucket (2) is provided with an upper filter frame (10), the bottom of the upper filter frame (10) is provided with a lower filter frame (11), the inner wall of the lower filter frame (11) is fixedly connected with a filter screen (12), the inner wall of the filter bucket (2) is fixedly connected with a baffle (13), and the surface of the filter bucket (2) is provided with a reminding assembly.

2. An acid pump inlet deflector filter according to claim 1, characterised in that: The inner wall of the filter bucket (2) is provided with a guide groove (20), the inner wall of the guide groove (20) is fixedly connected with an elastic piece (21), the top end of the elastic piece (21) is fixedly connected with a magnet one (22), and the top of the magnet one (22) is magnetically connected with a magnet two (23).

3. An acid pump inlet deflector filter according to claim 1, wherein: The baffle (13) is arranged in an inclined manner, and the outer wall of the lower filter frame (11) is attached to the outer wall of the baffle (13).

4. An acid pump inlet deflector filter according to claim 1, wherein: The reminding assembly comprises a guide rod (14), the surface of the guide rod (14) is slidably connected with a floating plate (15), the inner wall of the filter bucket (2) is fixedly connected with a fixed plate (17), the bottom of the fixed plate (17) is fixedly connected with a contact switch (18), the bottom of the fixed plate (17) is fixedly connected with a protective sleeve (19), and the outer wall of the filter bucket (2) is fixedly connected with an alarm (16).

5. An acid pump inlet deflection filter according to claim 4, characterised in that: The bottom end of the guide rod (14) is fixedly connected with the inner wall of the filter bucket (2), and the outer wall of the floating plate (15) is attached to the inner wall of the filter bucket (2).

6. An acid pump inlet deflection filter according to claim 4, wherein: The protective sleeve (19) is sleeved on the outer wall of the contact switch (18).

7. An acid pump inlet deflection filter according to claim 2, wherein: The side wall of the magnet one (22) is fixedly connected with the outer wall of the lower filter frame (11).

8. An acid pump inlet deflector filter according to claim 2, wherein: The top of the magnet two (23) is fixedly connected with the inner wall top of the guide groove (20). The side wall of the magnet one (22) is fixedly connected with the outer wall of the lower filter frame (11). The top of the magnet two (23) is fixedly connected with the inner wall top of the guide groove (20).