Integrated wear-resistant bottom scraper holder of strong mixing machine
By setting grooves and adjustment components on the scraper holder, combined with wear-resistant alloy materials, and optimizing the scraper angle, the problem of insufficient wear resistance of the scraper holder is solved, thereby improving the wear resistance and extending the service life of the scraper holder.
Patent Information
- Application Number
- CN202520300399.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-25
- Publication Date
- 2026-02-13
- Estimated Expiration
- 2035-02-25
AI Technical Summary
The existing scraper holder of the strong mixer has insufficient wear resistance, resulting in rapid wear, which affects production efficiency and product quality, and increases maintenance costs.
A scraper holder with a groove and adjustment components was designed. The blade angle can be adjusted by adjusting the components. Combined with wear-resistant alloy material overlay welding, the contact angle between the scraper and the material is optimized, reducing friction and impact and improving wear resistance.
By optimizing the scraper angle and using wear-resistant alloy materials, scraper wear is reduced, service life is extended, and production efficiency and product quality stability are improved.
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Figure CN223901740U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to scraper holder device technical field, concretely relates to a strong mixing machine integral wear -resisting bottom scraper holder. BACKGROUND
[0002] In industrial production, strong mixing machines are widely used in many fields such as building materials, chemical industry, food, etc. for efficient mixing of materials. For example, in the building materials industry, cement, sand, additives and other materials need to be fully mixed to ensure the quality and performance stability of concrete.
[0003] The strong mixing machine bottom scraper holder plays an indispensable role in the whole mixing process. The scraper holder directly contacts with the materials, continuously withstands the scouring, friction of the materials and the mechanical stress generated during stirring. Its wear resistance is directly related to the running stability of the strong mixing machine, production efficiency and product quality. If the scraper holder wears too fast, it will not only cause uneven mixing of materials and affect product performance, but also frequently cause equipment failure, increase maintenance cost and downtime, and reduce production efficiency. SUMMARY
[0004] The technical problem solved by the utility model is to provide a strong mixing machine integral wear -resisting bottom scraper holder to effectively solve the problem of improving the wear resistance of the scraper holder in the prior art.
[0005] The utility model provides a strong mixing machine integral wear -resisting bottom scraper holder, including scraper holder, the side of scraper holder is provided with groove, the side of the holder is provided with multiple groups of vertical slots, the fixed deflection rod between the grooves, the outer side of the deflection rod is sleeved with the blade, the bottom end of the blade is fixed in the groove through the adjusting assembly, the bottom end of one side of the blade is provided with a rotating groove, the adjusting assembly includes a screw rod fixed to the back of the blade, a spring sleeved on the outer side of the screw rod and a nut fixed to the end of the screw rod.
[0006] The technical scheme
[0007] To achieve the above purpose, the utility model realizes the following technical scheme:
[0008] The utility model provides a strong mixing machine integral wear -resisting bottom scraper holder, including scraper holder, the side of scraper holder is provided with groove, the side of the holder is provided with multiple groups of vertical slots, the fixed deflection rod between the grooves, the outer side of the deflection rod is sleeved with the blade, the bottom end of the blade is fixed in the groove through the adjusting assembly, the bottom end of one side of the blade is provided with a rotating groove, the adjusting assembly includes a screw rod fixed to the back of the blade, a spring sleeved on the outer side of the screw rod and a nut fixed to the end of the screw rod.
[0009] Further, the groove and the blade are both arc structures.
[0010] Further, the two ends of the spring are fixed to the back of the blade and the front of the groove respectively, and the nut is arranged on the outer side of the bottom end of the scraper holder.
[0011] Further, the vertical slots and the adjusting assembly are equidistantly arranged in multiple groups.
[0012] Further, the knife plate is sleeved outside the deflection rod through a rotating groove.
[0013] Further, the outer surface of the knife plate is stacked with multi-layer wear-resistant alloy material.
[0014] Advantages
[0015] Compared with the known prior art, the technical scheme provided by the utility model has the following advantages
[0016] Advantages
[0017] The scraper frame structure with the groove is used, the user can adjust the angle of the knife plate in the groove through the adjusting assembly, the angle of the scraper on the scraper frame is optimized according to the working principle of the intensive mixer and the material characteristics, the suitable scraper angle can make the acting force between the scraper and the material more reasonable, the direct friction and impact between the scraper and the material are reduced, the wear degree is reduced, the wear resistance of the scraper frame is improved, the multi-layer wear-resistant alloy material stacked on the outer side of the knife plate can improve the use strength and prolong the service life.
[0018] In the device, the adjusting assembly structure can be used, the user can drive the knife plate to rotate around the deflection rod by adjusting the position of the adjusting nut on the screw rod, the included angle between the knife plate and the scraper frame is adjusted, and the spring is compressed, so that the buffering effect is achieved, the vertical groove structure on the scraper frame can facilitate the deflection of the screw rod in the vertical groove, the adjusting nut is fixed outside the vertical groove, and the fixing function is realized. BRIEF DESCRIPTION OF DRAWINGS
[0019] In order to more clearly illustrate the technical scheme in the embodiments of the utility model or the prior art, the drawings needed to be used in the embodiment or the prior art description will be briefly introduced below. Obviously, the drawings in the following description are only some embodiments of the utility model, and for those skilled in the art, other drawings can be obtained according to these drawings without creative labor.
[0020] Figure 1 It is a structural schematic view of the utility model;
[0021] Figure 2 It is a structural front view of the utility model;
[0022] Figure 3 It is one of the structure split diagrams in the utility model;
[0023] Figure 4 It is the second structure split diagram in the utility model.
[0024] The reference signs in the drawings represent: 1, scraper holder; 11, groove body; 12, deflection rod; 13, vertical groove; 2, knife plate; 21, rotating groove; 3, adjusting assembly; 31, screw rod; 32, spring; 33, nut. DETAILED DESCRIPTION
[0025] In order to make the purpose, technical scheme and advantages of the embodiments of the present application more clear, the technical scheme of the embodiments of the present application will be described clearly and completely below in combination with the drawings in the embodiments of the present application. Obviously, the described embodiments are some embodiments of the present application, rather than all the embodiments of the present application. Based on the embodiments in the present application, all the other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the present application.
[0026] The present application will be further described below in combination with the embodiments.
[0027] Embodiment: a strong mixer integrated wear-resistant bottom scraper holder, referring to the attached Figure 1 -attached Figure 4 , including scraper holder 1, one side of the scraper holder 1 is provided with groove body 11, the side of the scraper holder 1 is provided with a plurality of vertical grooves 13, the groove body 11 is fixed with deflection rod 12, the outer side of the deflection rod 12 is sleeved with knife plate 2, the bottom end of the knife plate 2 is fixed in the groove body 11 through adjusting assembly 3, one side of the bottom end of the knife plate 2 is provided with rotating groove 21, the adjusting assembly 3 includes screw rod 31 fixed to the back of the knife plate 2, spring 32 sleeved on the outer side of the screw rod 31 and nut 33 fixed to the end of the screw rod 31;
[0028] The groove body 11 and the knife plate 2 are both arc-shaped structures; in the device, the adjusting assembly 3 structure can drive the knife plate 2 to rotate around the deflection rod 12 by adjusting the position of the nut 33 on the screw rod 31, adjust the included angle between the knife plate 2 and the scraper holder 1, and compress the spring 32 to achieve the buffering effect when in use, the vertical groove 13 structure on the scraper holder 1 can facilitate the deflection of the screw rod 31 in the vertical groove 13, and the nut 33 is fixed on the outer side of the vertical groove 13 to realize the fixing function.
[0029] The two ends of the spring 32 are fixed to the back of the blade plate 2 and the front of the groove body 11 respectively, and the nut 33 is arranged outside the bottom end of the scraper frame 1; a plurality of groups of vertical grooves 13 and adjusting assemblies 3 are arranged at equal intervals; the blade plate 2 is sleeved outside the deflection rod 12 through the rotating groove 21; the outer surface of the blade plate 2 is stacked with a plurality of layers of wear-resistant alloy materials such as tungsten carbide and cobalt-based alloy. These wear-resistant coatings have high hardness and good wear resistance, can provide reliable wear-resistant protection for the scraper frame 1, and can be locally repaired and re-welded according to the wear condition; through the structure of the scraper frame 1 provided with the groove body 11, the user can adjust the angle of the blade plate 2 in the groove body 11 through the adjusting assembly 3, optimize the angle of the scraper on the scraper frame 1 according to the working principle of the intensive mixer and the characteristics of the material, and make the acting force between the scraper and the material more reasonable, reduce the direct friction and impact between the scraper and the material, reduce the wear degree, improve the wear resistance of the scraper frame 1, and cooperate with the plurality of layers of wear-resistant alloy materials stacked outside the blade plate 2 to improve the use strength and prolong the use time.
[0030] For high-viscosity materials, the scraper angle can be appropriately smaller, such as 30°-45°, so that the scraper can more smoothly cut into the material and reduce the impact caused by material adhesion. If the material has low viscosity and good flowability, the scraper angle can be larger, and 45°-60° is more appropriate, so that the flowability of the material can be utilized to make the scraper easier to push the material and reduce the impact; when the material hardness is relatively high, to avoid the scraper and the material directly colliding and generating a large impact, the scraper angle is preferably about 45°, so that the scraper contacts the material at a certain inclination angle to disperse the impact force. If the material hardness is relatively low, the angle can be appropriately increased to 50°-60° to improve the scraping efficiency and also reduce the impact caused by too small angle and too deep scraping of the material. For materials with large particles, the scraper angle should be smaller, such as 30°-40°, to reduce the direct impact force of the scraper on the particles and prevent the particles from being excessively extruded or scraped, thereby generating additional impact force and wear. For materials with small particle size, the angle can be selected between 40°-60° to effectively scrape the material without generating excessive impact due to the angle.
[0031] The above embodiments are only used to illustrate the technical solutions of the present application, but not to limit them; although the present application has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that the technical solutions recorded in the foregoing embodiments can be modified, or some technical features can be replaced equivalently; and these modifications or replacements will not make the essence of the corresponding technical solutions deviate from the protection scope of the technical solutions of the embodiments of the present application.
Claims
1. A wear-resistant bottom scraper holder integrated into a high-performance mixer, characterized in that, The scraper includes a scraper holder (1), a groove (11) is provided on one side of the scraper holder (1), and multiple sets of vertical grooves (13) are provided on this side of the scraper holder (1). A deflection rod (12) is fixed between the grooves (11), and a blade plate (2) is sleeved on the outside of the deflection rod (12). The bottom end of the blade plate (2) is fixed in the groove (11) by an adjustment assembly (3). A rotating groove (21) is provided on the bottom end of one side of the blade plate (2). The adjustment assembly (3) includes a screw (31) fixed to the back of the blade plate (2), a spring (32) sleeved on the outside of the screw (31), and a nut (33) fixed to the end of the screw (31).
2. The integrated wear-resistant bottom scraper holder for a high-intensity mixer according to claim 1, characterized in that, Both the groove (11) and the blade (2) are arc-shaped structures.
3. The integrated wear-resistant bottom scraper holder for a high-intensity mixer according to claim 1, characterized in that, The two ends of the spring (32) are fixed to the back of the blade plate (2) and the front of the groove (11) respectively, and the nut (33) is located on the outer side of the bottom end of the scraper holder (1).
4. The integrated wear-resistant bottom scraper holder for a high-intensity mixer according to claim 1, characterized in that, The vertical groove (13) and the adjustment component (3) are arranged in multiple sets at equal intervals.
5. The integrated wear-resistant bottom scraper holder for a high-intensity mixer according to claim 4, characterized in that, The blade (2) is fitted onto the outside of the deflection rod (12) through a slot (21).
6. The integrated wear-resistant bottom scraper holder for a high-intensity mixer according to claim 1, characterized in that, The outer surface of the blade (2) is overlaid with a multilayer wear-resistant alloy material.