Metal product side edge film coating device

By introducing a dust removal and protection device into the side coating device for metal products, and using electrostatic adsorption brushes to remove dust, the problem of uneven coating caused by dust adhesion is solved, achieving uniformity and integrity of the coating, and improving the appearance and protective effect of metal products.

CN223902155UActive Publication Date: 2026-02-13CHANGSHU XINYI COATING FILM ENG CO LTD
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Patent Information

Application Number
CN202520359081.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-04
Publication Date
2026-02-13
Estimated Expiration
2035-03-04

AI Technical Summary

Technical Problem

During the coating process of metal products, dust in the air can easily adhere to the side surface, causing the coating to not adhere evenly, affecting the appearance quality and reducing the integrity and protective effect of the coating.

Method used

A side coating device for metal products was designed, equipped with a dust removal and protection device. It uses electrostatic adsorption brushes to adsorb dust, ensuring the uniformity and integrity of the coating.

Benefits of technology

By effectively adsorbing dust and impurities on the surface of metal products through dust removal and protection devices, the quality and smoothness of the coating are improved, the coating thickness is ensured to be consistent, and the product appearance and protective performance are enhanced.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a metal product side edge film coating device which comprises a base and a left side plate arranged at the top of the left end of the base, a right side plate is arranged at the top of the right end of the base, the left side plate is parallel to the right side plate, and a material conveying belt is arranged between the base and the left side plate and between the base and the right side plate. A novel dust removal protection device is additionally arranged at the center of the left side plate and the center of the right side plate, when a metal product is placed on a material conveying belt and conveyed in the direction of an atomization coating nozzle, the metal product firstly passes through the dust removal protection device, and then the metal product passes through the dust removal protection device; the dust removal protection device can remove dust at the position, needing to be coated, of the side edge of the metal product through electrostatic adsorption bristles densely distributed at the bottom end of a dust removal top frame, the electrostatic adsorption bristles can effectively adsorb dust, chippings and other impurities on the surface of the metal product, and the pollutants are prevented from being mixed into paint in the coating process; therefore, the quality and smoothness of a coating film are improved.
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Description

TECHNICAL FIELD

[0001] The utility model belongs to the related technical field of coating equipment, concretely relates to a metal product side coating device. BACKGROUND

[0002] In the production and processing of metal products, coating the side of the metal product is a crucial process. Coating not only improves the appearance of the metal product, but also enhances its corrosion resistance, wear resistance and other properties, prolonging the service life of the metal product. However, the current metal product side coating process faces a serious problem. In the actual production environment, there are a large number of dust particles in the air. When the metal product is being coated, these dusts are easily attached to the surface of the side of the metal product;

[0003] Once the dust is attached to the side of the metal product, it will have a serious negative impact on the coating effect. First, the presence of dust destroys the flatness of the surface of the metal product, making it impossible for the coating to adhere evenly to the metal product, resulting in inconsistent coating thickness and affecting the appearance quality. Secondly, and more importantly, the attached dust will form small gaps or cavities inside the coating. During the drying and curing process of the coating, these gaps or cavities will cause a series of problems, the most common of which is the appearance of bubbles. Bubble bulging not only seriously affects the appearance of the metal product, making the product surface rough and uneven, and reducing the product's grade, but also damages the integrity of the coating, weakens the protective effect of the coating on the metal product, and makes the metal product more susceptible to environmental erosion, shortening its service life. SUMMARY

[0004] The utility model aims at providing a metal product side coating device to solve the problem of a large number of dust particles in the air, which easily adhere to the surface of the side of the metal product when the metal product is being coated, making it impossible for the coating to adhere evenly to the metal product, resulting in inconsistent coating thickness and affecting the appearance quality.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: a metal product side coating device, comprising a base and a left side plate arranged at the top of the left end of the base, the right end of the base is provided with a right side plate, the left side plate and the right side plate are parallel to each other, a material conveying belt is arranged between the base and the left side plate and the right side plate, a support plate is arranged at the top center of the left side plate and the right side plate, a top seat is connected to the top of the two support plates, a plurality of atomized coating spray heads are arranged at the bottom end of the top seat at equal intervals, the top end of each atomized coating spray head is connected to an external connector, and the external connectors are fixed to the top end of the top seat, and a dust removal protection device is connected to the outer wall of the center of the left side plate and the right side plate.

[0006] Preferably, the dust removal protection device comprises a lifting guide sleeve A, a lifting support, a dust removal top frame and a lifting guide sleeve B, the lifting guide sleeve A is fixed at the center of the outer wall of the right end of the right side plate, the lifting guide sleeve B is fixed at the center of the outer wall of the left end of the left side plate, the lifting guide sleeve A and the lifting guide sleeve B are both inserted with the lifting support, the two lifting supports are connected with the dust removal top frame at the top end, and the lifting support can move up and down in the lifting guide sleeve A and the lifting guide sleeve B.

[0007] Preferably, the dust removal protection device further comprises a positioning screw and an electrostatic adsorption brush, the center of the right end of the lifting guide sleeve A and the center of the left end of the lifting guide sleeve B are both threaded with the positioning screw, and the outer wall of the bottom end of the dust removal top frame is densely covered with the electrostatic adsorption brush.

[0008] Preferably, the screw rod of the positioning screw can be tightly pressed on the outer wall of the lifting support after being tightened, and the height of the lifting support can be locked after the positioning screw is tightened, and the electrostatic adsorption brush is an elongated soft brush.

[0009] Preferably, the inner side of the rear end of the material conveying belt is provided with a driving roller, a plurality of driven rollers are equidistantly arranged on the front side of the driving roller, and the roller shafts at the left and right ends of the driving roller and the plurality of driven rollers are connected with the left side plate and the right side plate through bearings, respectively.

[0010] Preferably, the right side plate is provided with a conveying motor at the rear end and on the outer wall of the right end, the conveying motor is fixedly connected with the right side plate through a flange and a plurality of screws, the motor shaft of the conveying motor is fixedly connected with the roller shaft of the driving roller through a shaft coupling, and the conveying motor can drive the driving roller to rotate.

[0011] Preferably, the bottom end center and the left and right sides of the bottom end center of the base are welded with a placing support, and the bottom end of the plurality of placing supports is provided with an anti-skid foot.

[0012] Compared with the prior art, the metal product side edge coating device has the following beneficial effects:

[0013] The utility model discloses a novel dust removal protection device is added in the center place of left side plate and right side plate, when the metal product is placed on the material conveying belt and is transported to the atomization coating spray head direction, the metal product will first pass through the dust removal protection device, and the dust removal protection device will carry out dust removal to the position of the side of metal product needing coating through the static adsorption brush at the bottom of dust removal top frame, and the static adsorption brush can effectively adsorb the dust, chippings and other impurities on the surface of metal product, avoids these pollutants mixing in the coating in the coating process, thereby improves the quality and the finish of coating, simultaneously, the lifting support can move up and down in lifting guide bushing A and lifting guide bushing B, can flexibly adjust the position of dust removal top frame according to the height of different metal products, ensures that the static adsorption brush and the surface of metal product are fully contacted, and promotes the dust removal effect. BRIEF DESCRIPTION OF DRAWINGS

[0014] Figure 1 It is a right view perspective structure schematic diagram of a metal product side coating device of the utility model.

[0015] Figure 2 It is a rear view plane structure schematic diagram of a metal product side coating device of the utility model.

[0016] Figure 3 It is a right view plane structure schematic diagram of a metal product side coating device of the utility model.

[0017] Figure 4 It is a right view perspective structure schematic diagram of a dust removal protection device of the utility model.

[0018] In the drawing: 1, placing column; 2, base; 3, left side plate; 4, right side plate; 5, antiskid foot; 6, dust removal protection device; 7, material conveying belt; 8, support plate; 9, conveying motor; 10, external joint; 11, top seat; 12, atomization coating spray head; 13, positioning screw; 14, lifting guide bushing A; 15, lifting support; 16, dust removal top frame; 17, static adsorption brush; 18, lifting guide bushing B. DETAILED DESCRIPTION

[0019] The technical scheme in the embodiments of the utility model will be described clearly and completely in combination with the drawings in the embodiments of the utility model, and apparently, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by the ordinary skill in the art without making creative labor belong to the range of protection of the utility model.

[0020] The utility model provides a kind of metal product side coating device, including left side plate, right side plate, dust removal protection device, material conveying belt, support plate, conveying motor, external joint, top seat, atomization coating spray head, positioning screw, lifting guide bushing A, lifting support, dust removal top frame and static adsorption brush. Figures 1-4The metal product side film coating device shown includes a base 2 and a left side plate 3 arranged at the top of the left end of the base 2, and a right side plate 4 arranged at the top of the right end of the base 2, the left side plate 3 and the right side plate 4 are parallel to each other, a material conveying belt 7 is arranged between the base 2 and the left side plate 3 and the right side plate 4, a support plate 8 is arranged at the top center of the left side plate 3 and the right side plate 4, a top seat 11 is connected to the top end of the two support plates 8, a plurality of atomizing film coating nozzles 12 are equidistantly arranged at the bottom end of the top seat 11, the top end of the atomizing film coating nozzles 12 is connected to an external connector 10, and the external connector 10 is fixed to the top end of the top seat 11, the atomizing film coating nozzles 12 are equidistantly arranged at the bottom end of the top seat 11, the external connector 10 at the top end of the nozzle is used to connect the paint supply system, when the metal product is conveyed to the appropriate position, the paint enters the atomizing film coating nozzle 12 through the external connector 10, and the atomizing film coating nozzle 12 uniformly sprays the paint on the side of the metal product after atomizing, realizing the film coating operation, the bottom end center of the base 2 is welded with a placing support 1 on the left and right sides and at the four corners of the bottom end, the bottom end of the plurality of placing supports 1 is provided with an anti-skid foot 5, the base 2 is placed stably in the working site by welding the placing support 1 on the left and right sides and at the four corners of the bottom end center and setting the anti-skid foot 5 at the bottom end, the left side plate 3 and the right side plate 4 are arranged parallel to each other to provide support for the driving roller, the driven roller, the material conveying belt 7 and the top seat 11 and the like, to ensure the accurate relative position between the components and ensure the normal operation of the whole device.

[0021] As shown in Figure 1 , Figure 2 and Figure 3 , the inside of the rear end of the material conveying belt 7 is provided with a driving roller, a plurality of driven rollers are equidistantly arranged on the front side of the driving roller, the roller shafts at the left and right ends of the driving roller and the plurality of driven rollers are connected to the left side plate 3 and the right side plate 4 through bearings respectively, a conveying motor 9 is arranged at the rear end of the right side plate 4 and on the right end outer wall, the conveying motor 9 is fixedly connected to the right side plate 4 through a flange and a plurality of screws, the motor shaft of the conveying motor 9 is fixedly connected to the roller shaft of the driving roller through a coupling, the conveying motor 9 can drive the driving roller to rotate, the metal product side film coating device is powered by the conveying motor 9, the motor shaft of the conveying motor 9 is fixedly connected to the roller shaft of the driving roller through the coupling, when the conveying motor 9 is started, it drives the driving roller to rotate, since the roller shafts at the left and right ends of the driving roller and the plurality of driven rollers are connected to the left side plate 3 and the right side plate 4 through bearings respectively and they are connected through the material conveying belt 7, the driving roller drives the material conveying belt 7 to rotate by utilizing the friction force, and then the metal product on the material conveying belt 7 can realize directional movement and be conveyed to the below of the atomizing film coating nozzle 12 for film coating operation.

[0022] As shown in Figure 1 and Figure 4As shown, the outer wall of the center of the left plate 3 and the right plate 4 is connected with dust removal protection device 6, dust removal protection device 6 includes lifting guide sleeve A14, lifting bracket 15, dust removal top frame 16 and lifting guide sleeve B18, lifting guide sleeve A14 is fixed at the right end of the outer wall of the center of the right plate 4, lifting guide sleeve B18 is fixed at the left end of the outer wall of the center of the left plate 3, lifting guide sleeve A14 and lifting guide sleeve B18 are inserted with lifting bracket 15, the top of the two lifting bracket 15 is connected with dust removal top frame 16, lifting bracket 15 can move up and down in lifting guide sleeve A14 and lifting guide sleeve B18, the lifting guide sleeve A14 of dust removal protection device 6 is fixed at the right end of the outer wall of the center of the right plate 4, the lifting guide sleeve B18 is fixed at the left end of the outer wall of the center of the left plate 3, the lifting bracket 15 is respectively inserted in the lifting guide sleeve A14 and the lifting guide sleeve B18, the structure design makes the lifting bracket 15 can move up and down freely in the lifting guide sleeve A14 and the lifting guide sleeve B18, when facing different height specifications of metal products, the operator can manually adjust the position of the lifting bracket 15 in the lifting guide sleeve, and then drive the dust removal top frame 16 connected to the top of the two lifting bracket 15 to rise or fall, so as to adapt to the dust removal demand of different height metal products.

[0023] As Figure 1 and Figure 4 shown, dust removal protection device 6 also includes positioning screw 13 and electrostatic adsorption brush 17, the right end of the center of lifting guide sleeve A14 and the left end of the center of lifting guide sleeve B18 are threadedly inserted with positioning screw 13, the bottom end of the outer wall of dust removal top frame 16 is densely covered with electrostatic adsorption brush 17, the screw rod can be tightly pressed on the outer wall of lifting bracket 15 after the positioning screw 13 is tightened, and the lifting bracket 15 can be height locked after the positioning screw 13 is tightened, when the lifting bracket 15 is adjusted to the appropriate height, the screw rod will be tightly pressed on the outer wall of the lifting bracket 15 by tightening the positioning screw 13, because the friction between the screw rod and the outer wall of the lifting bracket 15 is large enough, so as to effectively prevent the lifting bracket 15 from moving up and down in the lifting guide sleeve, realize the locking of the height of the lifting bracket 15, ensure that the height of the dust removal top frame 16 remains stable during the operation of the device, ensure the accuracy and stability of the dust removal operation, the electrostatic adsorption brush 17 is an elongated soft brush, when the metal product is placed on the material conveying belt 7 and conveyed towards the atomizing coating spray head 12, it will first pass through the dust removal protection device 6, in this process, the elongated electrostatic adsorption brush 17 can fully contact the position of the metal product side edge that needs to be coated, the soft brush can avoid scratching the surface of the metal product, at the same time, the static electricity carried by the electrostatic adsorption brush 17 can adsorb the dust, debris and other small impurities on the surface of the metal product, clean the surface of the metal product before it enters the coating area, prevent these impurities from affecting the quality of the coating, ensure the uniformity and integrity of the coating, thereby improving the quality and effect of the coating of the side edge of the metal product.

[0024] Finally, it should be noted that: the above only for the preferred embodiments of the present application, and is not intended to limit the present application, although the foregoing embodiments of the present application has been described in detail, for the skilled in the art, it still can be modified, or for part of the technical features of the equivalent replacement, the spirit and principles of the present application, made any modification, equivalent replacement, improvement, etc., should be included within the scope of the present application.

Claims

1. A metal product side edge coating device, comprising a base (2) and a left side plate (3) arranged at the top of the left end of the base (2), a right side plate (4) arranged at the top of the right end of the base (2), the left side plate (3) and the right side plate (4) being parallel to each other, a material conveying belt (7) being arranged between the base (2) and the left side plate (3) and the right side plate (4), a support plate (8) being arranged at the top center of the left side plate (3) and the right side plate (4), two support plates (8) being connected at the top ends, a top base (11) being connected at the top ends of the two support plates (8), a plurality of atomized coating nozzles (12) being equidistantly arranged at the bottom end of the top base (11), a plurality of external connectors (10) being connected at the top ends of the atomized coating nozzles (12), and the plurality of external connectors (10) being fixed at the top end of the top base (11), characterized in that: The outer wall at the center of the left side plate (3) and the right side plate (4) is connected with a dust removal protection device (6); The dust removal protection device (6) comprises a lifting guide sleeve A (14), a lifting support (15), a dust removal top frame (16) and a lifting guide sleeve B (18), the lifting guide sleeve A (14) is fixed at the center of the outer wall at the right end of the right side plate (4), the lifting guide sleeve B (18) is fixed at the center of the outer wall at the left end of the left side plate (3), the lifting guide sleeve A (14) and the lifting guide sleeve B (18) are both inserted with the lifting support (15), the two lifting supports (15) are connected with the dust removal top frame (16) at the top end, and the lifting support (15) can move up and down in the lifting guide sleeve A (14) and the lifting guide sleeve B (18).

2. A device for applying a coating to the side edges of a metal product as claimed in claim 1, characterized in that: The dust removal protection device (6) further comprises a positioning screw (13) and an electrostatic adsorption brush (17), the right end center of the lifting guide sleeve A (14) and the left end center of the lifting guide sleeve B (18) are both threadedly inserted with the positioning screw (13), and the bottom end outer wall of the dust removal top frame (16) is densely covered with the electrostatic adsorption brush (17).

3. The apparatus of claim 2 wherein: The screw rod of the positioning screw (13) can be tightly pressed on the outer wall of the lifting support (15) after being tightened, and the lifting support (15) can be locked in height after the positioning screw (13) is tightened, and the electrostatic adsorption brush (17) is an elongated soft brush.

4. The apparatus of claim 1 wherein: The rear end of the material conveying belt (7) is internally provided with a driving roller, a plurality of driven rollers are equidistantly arranged on the front side of the driving roller, and the roller shafts at the left and right ends of the driving roller and the plurality of driven rollers are connected with the left side plate (3) and the right side plate (4) through bearings, respectively.

5. The apparatus of claim 4 wherein: The right side plate (4) is provided with a conveying motor (9) at the rear end and on the right end outer wall, the conveying motor (9) is fixedly connected with the right side plate (4) through a flange and a plurality of screws, the motor shaft of the conveying motor (9) is fixedly connected with the roller shaft of the driving roller through a shaft coupling, and the conveying motor (9) can drive the driving roller to rotate.

6. The apparatus of claim 1 wherein: The bottom end center of the base (2) is welded with a placing support column (1) on the left and right sides and at the four corners of the bottom end, and the bottom end of the plurality of placing support columns (1) is provided with an anti-skid foot (5).