Aluminum foil wire winding machine for producing electric heating integrated net mat

By introducing fixed and movable steering wheels into the aluminum foil winding machine, the tightness of the winding wire is adjusted and static electricity is released, solving the problems of inconsistent tightness of aluminum foil winding wire and high static electricity, thus improving the quality of the electric heating integrated mesh mat.

CN223902837UActive Publication Date: 2026-02-13WUHU XUHUI ELECTRIC NEW MATERIAL
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Patent Information

Application Number
CN202520548711.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-27
Publication Date
2026-02-13
Estimated Expiration
2035-03-27

AI Technical Summary

Technical Problem

The aluminum foil winding wires in existing electric heating integrated mesh mats have problems such as inconsistent winding tightness and high static electricity, which affect product quality.

Method used

An aluminum foil winding machine was designed, comprising a fixed tensioning wheel group, a winding mechanism, a fixed steering wheel, and a movable steering wheel. By increasing the number of bends of the aluminum foil winding wire and setting up metal spring sheets with elastic contact, the tension is automatically adjusted and static electricity is released.

Benefits of technology

It improves the consistency of the tightness of the aluminum foil winding wire, reduces static electricity, and enhances the product quality of the electric heating integrated mesh mat.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an aluminum foil wire winding machine for producing an electric heating integrated net mat, which comprises a fixed rack, two guide columns are vertically arranged on the fixed rack through two fixed seats, a sliding seat is connected onto the two guide columns in a sliding manner, a movable steering wheel is rotatably arranged on the sliding seat, a metal spring piece is arranged on the sliding seat, and the metal spring piece is arranged on the movable steering wheel. The metal spring piece is pressed on the side face of the movable steering wheel, a grounding wire is connected to the fixing base located on the lower portion, and the grounding wire penetrates through the workbench of the fixing rack and is connected with a grounding rod driven into the ground below. By arranging the fixed steering wheel and the movable steering wheel capable of moving up and down, the distance between the wound aluminum foil wires is effectively expanded, the consistency of winding tightness is improved, meanwhile, the metal spring piece in elastic contact is arranged on the movable tensioning wheel, static electricity on the aluminum foil winding wires is released to the ground through the grounding wire and the grounding rod, and the winding effect is improved. And the effects of improving the winding tightness consistency of the aluminum foil wire and reducing the electrostatic capacity of the product are achieved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to aluminium foil winding silk equipment technical field, concretely is a kind of aluminium foil winding silk machine of production electric heating integrated net seat. BACKGROUND

[0002] Electric heating integrated net seat is a kind of equipment for ground heating, which is composed of multiple rectangular aluminium foil woven net seats, S-shaped heating cables are arranged on the aluminium foil woven net seat, one end of the heating cable extends to the outside of the net seat and is connected to the main power line through a junction box.The aluminium foil woven net seat is mainly composed of aluminium foil winding silk, which is formed by winding aluminium foil silk on fibre silk, and needs to be produced and processed by aluminium foil winding silk machine.

[0003] Through market research and user feedback, we found that many aluminium foil winding silk has the problem of low consistency of aluminium foil silk winding tightness and high static electricity, which affects the quality of electric heating integrated net seat, in order to improve the quality of electric heating integrated net seat, solve the problem from the source, our company puts forward an improved aluminium foil winding silk machine for producing electric heating integrated net seat. UTILITY MODEL CONTENTS

[0004] In view of the deficiencies in the prior art, the utility model provides an aluminium foil winding silk machine for producing electric heating integrated net seat, which is used to solve the problem of low consistency of aluminium foil silk winding tightness and high static electricity of aluminium foil winding silk on the existing electric heating integrated net seat.

[0005] To solve the above technical problems, the utility model provides the following technical scheme:

[0006] An aluminium foil winding silk machine for producing electric heating integrated net seat, comprising a fixed rack, a fixed tensioning wheel set installed on the fixed rack for tensioning aluminium foil winding silk, and a winding mechanism for winding aluminium foil winding silk, the aluminium foil winding silk passes over the multiple fixed tensioning wheels in the fixed tensioning wheel set from above and below in turn, two fixed deflection wheels are rotatably connected between the fixed tensioning wheel set and the winding mechanism on the fixed rack, an active deflection wheel is arranged between the two fixed deflection wheels, and the aluminium foil winding silk passes over the active deflection wheel from below and the fixed deflection wheel from above.

[0007] Two guide columns are vertically installed on the fixed rack through two fixed seats, a sliding seat is slidably connected to the two guide columns, the active deflection wheel is rotatably installed on the sliding seat, and a supporting spring is sleeved on the guide column between the sliding seat and the upper fixed seat.

[0008] A metal spring sheet is installed on the sliding seat and pressed on the side surface of the active deflection wheel, a grounding wire is connected to the lower fixed seat, and the grounding wire penetrates the workbench of the fixed rack and is connected to the grounding rod nailed to the ground.

[0009] Preferably, the aluminum foil winding wire between the fixed tensioning wheel set and the winding mechanism and the fixed deflection wheel is arranged obliquely, and the aluminum foil winding wire between the fixed deflection wheel and the movable deflection wheel is arranged vertically.

[0010] Preferably, the sliding seat is slidably installed on the guide column through a ball bearing, and the movable deflection wheel, the wheel shaft, the sliding seat, the fixed seat, the guide column and the ball bearing are all conductors.

[0011] Preferably, the metal spring pieces are copper pieces and two in number, and the two metal spring pieces are arranged on the two sides of the movable deflection wheel respectively.

[0012] Preferably, the two metal spring pieces are arranged on the tangent lines of the corresponding positions of the movable deflection wheel in a rotational symmetry.

[0013] Preferably, the grounding wire is a rubber-coated copper wire, and the grounding rod is a copper rod.

[0014] Compared with the prior art, the utility model has the following beneficial effects:

[0015] The utility model discloses a fixed deflection wheel and a movable deflection wheel that can move up and down are arranged between the fixed tensioning wheel set and the winding mechanism, the number of bending of the aluminum foil winding wire before winding is increased, the tightness of conveying is automatically adjusted, the spacing between the winding aluminum foil wires is effectively expanded, the consistency of the tightness of winding is improved, and the static electricity on the aluminum foil winding wire is released to the ground through the grounding wire and the grounding rod by the elastic contact metal spring piece arranged on the movable tensioning wheel, so that the consistency of the tightness of the aluminum foil wire winding and the amount of product static electricity are reduced. BRIEF DESCRIPTION OF DRAWINGS

[0016] Fig. 1 It is a whole structure schematic view of the utility model;

[0017] Fig. 2 It is a partial structure schematic view of the utility model sliding seat corresponding position.

[0018] In the drawing: 1, fixed rack; 2, aluminum foil winding wire; 3, fixed tensioning wheel set; 4, winding mechanism; 5, fixed deflection wheel; 6, guide column; 7, sliding seat; 8, supporting spring; 9, metal spring piece; 10, grounding wire; 11, grounding rod; 12, movable deflection wheel; 13, fixed seat. DETAILED DESCRIPTION

[0019] Clearly and completely describe the technical scheme in the embodiments of the utility model with reference to the drawings in the embodiments of the utility model, obviously, the described embodiments only are a part of embodiments of the utility model, and not all embodiments. Based on the embodiments in the utility model, all other embodiments obtained by the ordinary skill in the art without making creative labor belong to the range of protection of the utility model.

[0020] As Figs. 1-2 The utility model provides a kind of technical scheme: a kind of aluminum foil wire winding machine for producing electric heating integrated net seat, including fixed rack 1 and the fixed tensioning wheel group 3 for being used for tensioning aluminum foil winding wire 2 and the winding mechanism 4 for being used for winding aluminum foil winding wire 2 of installation on fixed rack 1, aluminum foil winding wire 2 is sequentially from above and below on multiple fixed tensioning wheels in fixed tensioning wheel group 3;

[0021] Fixed rack 1 between fixed tensioning wheel group 3 and winding mechanism 4 is also rotationally connected with two fixed deflection wheels 5 of left and right symmetry, and the aluminum foil winding wire 2 between fixed tensioning wheel group 3 and winding mechanism 4 and fixed deflection wheel 5 is inclinedly arranged, the aluminum foil winding wire 2 between fixed deflection wheel 5 and movable deflection wheel 12 is vertically arranged, movable deflection wheel 12 is arranged between the two fixed deflection wheels 5, and the aluminum foil winding wire 2 is wound from above fixed deflection wheel 5 and below movable deflection wheel 12;

[0022] Two guide columns 6 are vertically installed on fixed rack 1 by two fixed seats 13, and the sliding seat 7 is slidably connected to the two guide columns 6, and the movable deflection wheel 12 is rotatably installed on the sliding seat 7, and the support spring 8 is sleeved on the guide column 6 between the sliding seat 7 and the upper fixed seat 13;

[0023] The sliding seat 7 is slidably installed on the guide column 6 by the ball bearing, and the movable deflection wheel 12, the axle thereof, the sliding seat 7, the fixed seat 13, the guide column 6 and the ball bearing are all conductors, the metal spring sheet 9 is installed on the sliding seat 7, the metal spring sheet 9 is pressed on the side surface of the movable deflection wheel 12, the metal spring sheet 9 is a copper sheet and has two, and the two metal spring sheets 9 are arranged on the two sides of the movable deflection wheel 12 respectively;

[0024] The two metal spring sheets 9 are rotationally symmetrically distributed and arranged on the tangent line of the corresponding position movable deflection wheel 12, the grounding wire 10 is connected to the lower fixed seat 13, the grounding wire 10 penetrates the workbench of the fixed rack 1 and is connected with the grounding rod 11 nailed into the ground, the grounding wire 10 is a rubber-coated copper wire, and the grounding rod 11 is a copper bar.

[0025] Working principle:

[0026] By setting the fixed deflector 5 between the fixed tensioning wheel set 3 and the winding mechanism 4 and supporting the up-and-down movable movable deflector 12 by the supporting spring 8, the fixed deflector 5 and the movable deflector 12 not only increase the bending times of the aluminum foil winding wire 2 before winding, but also automatically adjust the tightness of the conveying, effectively expand the spacing between the winding aluminum foil wires, improve the consistency of the winding tightness, and set the elastic contact metal spring sheet 9 on the movable tensioning wheel, which releases the static electricity on the aluminum foil winding wire 2 to the ground through the movable tensioning wheel, the metal spring sheet 9, the sliding seat 7, the guide column 6, the fixed seat 13, the grounding wire 10 and the grounding rod 11 without affecting the normal rotation, and reduces the product static electricity.

[0027] It should be noted that in this text, such as the term "include", "contain" or any other variant is intended to cover non-exclusive inclusion, so that the process, method, article or equipment including a series of elements not only includes those elements, but also includes other elements not explicitly listed, or includes the elements inherent to such process, method, article or equipment.

[0028] Although the embodiments of the present application have been shown and described, it is understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present application, and the scope of the present application is defined by the appended claims and their equivalents.

Claims

1. An aluminum foil winding machine for producing an electrically heated integrated mesh, comprising a fixed frame (1) and a fixed tension wheel set (3) mounted on the fixed frame (1) for tensioning an aluminum foil winding wire (2) and a winding mechanism (4) for winding the aluminum foil winding wire (2), the aluminum foil winding wire (2) being wound over a plurality of fixed tension wheels in the fixed tension wheel set (3) from above and below in sequence, characterized in that: Two left and right symmetrical fixed deflection wheels (5) are rotatably connected on the fixed rack (1) between the fixed tension wheel set (3) and the winding mechanism (4), and an active deflection wheel (12) is arranged between the two fixed deflection wheels (5), and the aluminum foil winding wire (2) passes above the fixed deflection wheel (5) and below the active deflection wheel (12); Two guide columns (6) are vertically installed on the fixed rack (1) through two fixed seats (13), and a sliding seat (7) is slidably connected on the two guide columns (6), and the active deflection wheel (12) is rotatably installed on the sliding seat (7), and a supporting spring (8) is sleeved on the guide column (6) between the sliding seat (7) and the upper fixed seat (13); A metal spring sheet (9) is installed on the sliding seat (7) and pressed on the side of the active deflection wheel (12), a grounding wire (10) is connected on the lower fixed seat (13), the grounding wire (10) penetrates the workbench of the fixed rack (1) and is connected with the grounding rod (11) nailed into the ground.

2. The aluminum foil winding machine for producing an electrically heated integrated mesh according to claim 1, characterized in that: The aluminum foil winding wire (2) between the fixed tension wheel set (3) and the winding mechanism (4) and the fixed deflection wheel (5) is inclined, and the aluminum foil winding wire (2) between the fixed deflection wheel (5) and the active deflection wheel (12) is vertically arranged.

3. The aluminum foil winding machine for producing an electrically heated integrated mesh according to claim 1, wherein: The sliding seat (7) is slidably installed on the guide column (6) through a ball bushing, and the active deflection wheel (12), its axle, the sliding seat (7), the fixed seat (13), the guide column (6) and the ball bushing are all conductors.

4. The aluminum foil winding machine for producing an electrically heated integrated mesh according to claim 1, wherein: The metal spring sheet (9) is a copper sheet and has two, and the two metal spring sheets (9) are arranged on the two sides of the active deflection wheel (12) respectively.

5. The aluminum foil winding machine for producing an electrically heated integrated mesh mat according to claim 4, characterized in that: The two metal spring sheets (9) are rotationally symmetrically distributed and arranged on the tangent line of the corresponding position active deflection wheel (12).

6. The aluminum foil winding machine for producing an electrically heated integrated mesh mat according to claim 1, characterized in that: The grounding wire (10) is a rubber-coated copper wire, and the grounding rod (11) is a copper rod.