Multi-cavity inoculation device
By designing a multi-chamber incubation device, uniform distribution of the incubation agent and precise control of incubation time are achieved, solving the problems of uneven incubation and difficulty in controlling incubation time, improving incubation effect and delaying incubation decline.
Patent Information
- Application Number
- CN202520298596.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-25
- Publication Date
- 2026-02-13
- Estimated Expiration
- 2035-02-25
AI Technical Summary
Existing gestation methods result in uneven gestation and difficulty in controlling the onset of gestation, affecting gestation outcomes and delaying gestational decline.
A multi-chamber incubation device is adopted, including a pouring basin, a support, a first incubation hopper, and a second incubation hopper. The flow rate of the incubator and the incubation start time are controlled by a flow control valve and a switch to achieve uniform incubation and delay incubation decline.
It improves the uniformity and controllability of incubation, enhances incubation results, delays the incubation decline process, and saves on the amount of incubation agent used.
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Figure CN223902883U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of molten iron inoculation, and particularly relates to a multi-chamber inoculation device. BACKGROUND
[0002] Molten iron inoculation treatment refers to adding a certain amount of inoculant to molten iron under certain conditions before pouring, so as to change the solidification process of the molten iron. Inoculation treatment can effectively promote the morphological transformation of graphite in the molten iron, making it finer, rounder and more evenly distributed, thereby reducing the stress concentration phenomenon in the castings and improving the strength and toughness of the castings. In addition, inoculation treatment can also refine the eutectic groups and graphite particles in the molten iron, which further enhances the mechanical properties and fatigue resistance of the castings.
[0003] With the increasing demand for large castings in the casting industry, a single pouring basin can no longer accommodate the total amount of molten iron required by multiple ladles. Therefore, the draw plug pouring technology has gradually become the mainstream choice. When using this technology, a pouring basin is designed to simultaneously receive molten iron from multiple ladles, while removing the slag on the surface of the molten iron during pouring. With such a pouring method, a pouring basin is needed to receive molten iron from multiple ladles, and at the same time, the problem of choosing a stream inoculation device or stream inoculation method arises.
[0004] Currently, foundries usually put inoculation blocks directly into ladles, melt them using the high temperature of the molten iron, thereby achieving the purpose of inoculating the molten iron, and then pouring the molten iron into the pouring basin.
[0005] However, this inoculation method can cause uneven mixing between the inoculation blocks and the molten iron, leading to uneven inoculation. In addition, the start time of inoculation cannot be accurately controlled, thereby affecting the inoculation effect. SUMMARY
[0006] The utility model aims to solve at least one of the technical problems in the related art to some extent.
[0007] To this end, one purpose of the utility model is to provide a multi-chamber inoculation device, which uses a multi-chamber inoculation bucket to improve the uniformity of molten iron inoculation, control the start time of inoculation, improve the inoculation effect, and effectively delay the inoculation recession process.
[0008] In order to achieve the above object, the utility model provides a kind of multi-chamber inoculation device, including pouring basin, support, first inoculation hopper and second inoculation hopper, wherein, the support is installed on the pouring basin, and multiple supporting legs are equipped on the support;The first inoculation hopper and the second inoculation hopper are connected, and the first inoculation hopper and the second inoculation hopper are connected with the supporting leg respectively, and the first inoculation hopper and the second inoculation hopper are all suspended and arranged above the pouring basin;Two first flow guide pipes are connected in the bottom of the first inoculation hopper, and two second flow guide pipes are connected in the bottom of the second inoculation hopper.
[0009] The multi-chamber inoculation device of the utility model adopts the inoculation hopper of multi-chamber, can improve the uniformity of molten iron inoculation, and can control the time of inoculation start, improve the effect of inoculation, effectively delay the process of inoculation recession.
[0010] In addition, the multi-chamber inoculation device according to the above application can also have the following additional technical features:
[0011] Specifically, flow control valves are arranged on each of the first flow guide pipes and the second flow guide pipes.
[0012] Specifically, switches are arranged on each of the first flow guide pipes and the second flow guide pipes.
[0013] Specifically, hooks are arranged on the first inoculation hopper and the second inoculation hopper.
[0014] The additional aspects and advantages of the utility model will be partially given in the following description, some will become obvious from the following description, or be understood through the practice of the utility model. BRIEF DESCRIPTION OF DRAWINGS
[0015] The above and / or additional aspects and advantages of the utility model will become apparent and easily understood from the following description of embodiments, combined with the accompanying drawings, wherein:
[0016] Fig. 1 It is a structure schematic view of the multi-chamber inoculation device of one embodiment of the utility model;
[0017] Fig. 2 It is the internal structure schematic view of the first inoculation hopper and the second inoculation hopper in the multi-chamber inoculation device of one embodiment of the utility model.
[0018] As shown in the figure: 1, hook;2, first inoculation hopper;3, second inoculation hopper;4, first flow guide pipe;5, second flow guide pipe;6, pouring basin;7, support;8, flow control valve;9, supporting leg. DETAILED DESCRIPTION
[0019] The embodiments of the present application are described below in detail, examples of which are shown in the drawings, wherein the same or similar notations represent the same or similar elements or elements having the same or similar functions throughout. The embodiments described below by reference to the drawings are exemplary and are intended to explain the present application, and cannot be understood as limiting the present application. On the contrary, the embodiments of the present application include all changes, modifications and equivalents falling within the spirit and scope of the appended claims.
[0020] The multi-chamber inoculation device is described below in conjunction with the drawings.
[0021] As shown in the drawings, Figs. 1-2 The multi-chamber inoculation device can include a sprue basin 6, a support 7, a first inoculation hopper 2 and a second inoculation hopper 3.
[0022] The support 7 is installed on the sprue basin 6, and a plurality of legs 9 are provided on the support 7. The first inoculation hopper 2 and the second inoculation hopper 3 are connected, and the first inoculation hopper 2 and the second inoculation hopper 3 are connected to the legs 9, and the first inoculation hopper 2 and the second inoculation hopper 3 are suspended above the sprue basin 6.
[0023] It should be noted that the legs 9 described in this example can be provided with three, and the three legs 9 are in a stable triangular structure to stably support the first inoculation hopper 2 and the second inoculation hopper 3.
[0024] Further, a cover plate is provided at the opening of the first inoculation hopper 2 and the second inoculation hopper 3, which can shield the first inoculation hopper 2 and the second inoculation hopper 3, thereby avoiding impurities from entering the inside of the first inoculation hopper 2 and the second inoculation hopper 3.
[0025] Two first flow guide pipes 4 are provided at the bottom of the first inoculation hopper 2, and two second flow guide pipes 5 are provided at the bottom of the second inoculation hopper 3.
[0026] It should be noted that the first flow guide pipe 4 and the second flow guide pipe 5 have the same structure, and both include a straight pipe and an inclined pipe, wherein the straight pipe is connected to the first inoculation hopper 2 or the second inoculation hopper 3, and the inclined pipe is in communication with the straight pipe.
[0027] Further, referring to Fig. 2 In order to avoid agglomerated inoculants from blocking the first flow guide pipe 4 or the second flow guide pipe 5, a filter plate 11 is provided at the position near the opening of the first inoculation hopper 2 and the second inoculation hopper 3, which can filter the inoculants and avoid agglomerated inoculants from entering the inside of the first flow guide pipe 4 or the second flow guide pipe 5.
[0028] In one embodiment of the present application, as Fig. 1As shown, each first flow guide pipe 4 and each second flow guide pipe 5 is provided with a flow control valve 8, and the flow control valve 8 can control the flow of the inoculant, thereby better inoculating the molten iron.
[0029] In an embodiment of the utility model, as shown in Fig. 1 As shown, each first flow guide pipe 4 and each second flow guide pipe 5 is provided with a switch, and the switch can control the first flow guide pipe 4 and the second flow guide pipe 5 individually, thereby better controlling the starting time of inoculation, improving the effect of inoculation, and effectively delaying the process of inoculation recession.
[0030] In an embodiment of the utility model, as shown in Fig. 1 As shown, the first inoculation bucket 2 and the second inoculation bucket 3 are provided with hooks 1, and the hooks 1 facilitate hoisting the entire inoculation device, thereby facilitating pouring the molten iron in the pouring basin 6 into the mold.
[0031] Specifically, when pouring the molten iron, the relevant personnel install the first inoculation bucket 2 and the second inoculation bucket 3 on the pouring basin 6, and prefill the inoculant into the first inoculation bucket 2 and the second inoculation bucket 3, and the first inoculation bucket 2 and the second inoculation bucket 3 can be filled with different inoculants, then the relevant personnel can pour the molten iron in the ladle into the pouring basin 6, and open the switch on the first flow guide pipe 4, so that the inoculant in the first inoculation bucket 2 flows into the molten iron, and the inoculant is dispersedly and naturally mixed with the molten iron, thereby realizing more uniform inoculation of the molten iron, and finally the inoculated molten iron can be poured into the mold, and compared with inoculation using inoculation blocks, the dispersibility of the inoculant is better, and the inoculation is continuously performed during pouring, thereby saving the amount of inoculant and improving the effect of inoculation.
[0032] By analogy, when the molten iron in the pouring basin 6 is used up, the relevant personnel continue to pour the molten iron, and open the switch on the second flow guide pipe 5, so that the inoculant in the second inoculation bucket 3 flows into the molten iron, and the inoculation is continuously performed, thereby being able to more uniformly perform inoculation, and strictly controlling the starting time of inoculation, thereby improving the effect of inoculation.
[0033] In summary, the multi-chamber inoculation device of the utility model embodiment can improve the uniformity of the molten iron inoculation, and can control the starting time of inoculation, thereby improving the effect of inoculation, and effectively delaying the process of inoculation recession.
[0034] In the description of the present application, the terms "first", "second", are used only for the purpose of description, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined with "first", "second" can explicitly or implicitly include at least one of the features. In the description of the present application, the meaning of "a plurality of" is at least two, such as two, three, etc., unless otherwise specifically limited.
[0035] In the description of the present application, the description of the terms "one embodiment", "some embodiments", "example", "specific example", or "some examples" means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present application. In the present application, the illustrative description of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner. Furthermore, the skilled in the art can combine and combine the different embodiments or examples described in the present application and the features of the different embodiments or examples without contradiction.
Claims
1. A multi-chamber incubation device, characterized in that, The sprue basin, the support, the first inoculation hopper and the second inoculation hopper are connected, and the first inoculation hopper and the second inoculation hopper are respectively connected with the support legs, and the first inoculation hopper and the second inoculation hopper are both suspended above the sprue basin. The support is mounted on the sprue basin, and a plurality of support legs are arranged on the support. The first inoculation hopper and the second inoculation hopper are connected, and the first inoculation hopper and the second inoculation hopper are respectively connected with the support legs, and the first inoculation hopper and the second inoculation hopper are both suspended above the sprue basin. The bottom of the first inoculation hopper is connected with two first flow guide pipes, and the bottom of the second inoculation hopper is connected with two second flow guide pipes.
2. The multi-chamber incubation device of claim 1, wherein, Flow control valves are arranged on each of the first flow guide pipes and the second flow guide pipes.
3. The multi-chamber incubation device of claim 1, wherein, Switches are arranged on each of the first flow guide pipes and the second flow guide pipes.
4. The multi-chamber incubation device of claim 1, wherein, Hooks are arranged on the first inoculation hopper and the second inoculation hopper.