Turning device for flange end cover of marine motor

Abstract

The utility model relates to the technical field of marine motor flange end cover turning devices, and discloses a marine motor flange end cover turning device which comprises a workbench, supporting columns, a square frame baffle, a turning support, a turning tool, a mounting table, a clamp and a cleaning mechanism. The square frame baffle is fixed to the middle of the top face of the workbench, the two turning supports are fixed to the side, located in the square frame baffle, of the top face of the workbench, and the turning tool is installed between the two turning supports. According to the marine motor flange end cover turning device, stable supporting is achieved through the workbench, precise positioning and clamping of a workpiece are achieved in combination with a clamp and a third electric telescopic rod, a turning support, a sliding column and a first electric telescopic rod form a flexibly-adjusted turning system, the machining precision is improved, a cooling spray head effectively dissipates heat, and the machining efficiency is improved. The overall design solves the problems that traditional equipment is low in machining precision, difficult in waste chip treatment and the like.

Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of flange end cover turning device of marine motor, concretely is flange end cover turning device of marine motor. BACKGROUND

[0002] In the field of shipbuilding and maintenance, the turning processing of motor flange end cover is a key technology, which is directly related to the installation accuracy and running stability of the motor.

[0003] The traditional flange end cover turning device of marine motor is a kind of equipment widely used in ship motor production line, and the common fixed turning structure is often used for turning processing of flange end cover by artificial or simple mechanical device. However, this traditional method has many deficiencies, such as difficult to guarantee the processing accuracy, low processing efficiency, inconvenient waste cleaning and difficult to effectively dissipate the heat generated in the processing process, etc. These problems directly affect the processing quality and production efficiency. In order to overcome the above technical problems and improve the turning processing level of flange end cover of marine motor, a new type of flange end cover turning device of marine motor is designed, which integrates automatic control, accurate positioning, efficient cooling and automatic waste cleaning functions, aiming at realizing more efficient and more accurate processing. CONTENT OF THE UTILITY MODEL

[0004] (I) technical problem solved

[0005] In view of the defects of the prior art, the utility model provides a flange end cover turning device of marine motor, which has the advantages of convenient waste cleaning and solves the problem of inconvenient waste cleaning.

[0006] (II) technical scheme

[0007] In order to achieve the above purpose, the utility model provides the following technical scheme:

[0008] The flange end cover turning device of marine motor comprises a workbench, a support column, a square frame baffle, a turning support, a turning tool, a mounting table, a clamp and a cleaning mechanism, the bottom surface of the workbench is fixed with a support column at each corner, the square frame baffle is fixed in the middle of the top surface of the workbench, two turning supports are fixed on one side of the top surface of the workbench in the square frame baffle, the turning tool is installed between the two turning supports, the mounting table is fixed on the other side of the top surface of the workbench in the square frame baffle, the clamp is arranged on the side of the mounting table close to the turning tool, and the cleaning mechanism is arranged between the turning support and the mounting table on the top surface of the workbench.

[0009] The cleaning mechanism comprises a brush, a second electric telescopic rod, a flow guide groove and a scrap box, the brush is arranged on the top surface of the workbench between the turning support and the mounting table, the second electric telescopic rod is fixed between the brush and one side in the square frame baffle, the top surface of the workbench on the side away from the second electric telescopic rod of the square frame baffle is provided with a flow guide opening, the bottom surface of the workbench below the flow guide opening is fixed with the flow guide groove, and the flow guide groove is provided with the scrap box below.

[0010] As a preferred technical scheme of the utility model, the bottom surface in the flow guide groove is a slope, and a drainage opening is arranged on one side of the flow guide groove close to the lowest part of the slope.

[0011] As a preferred technical scheme of the utility model, two slide columns horizontally distributed are fixed between the two turning supports, electric sliding blocks are arranged on the periphery of the two slide columns, and a first electric telescopic rod is fixed to the top surface of the middle part of the electric sliding block.

[0012] As a preferred technical scheme of the utility model, a turning motor is fixed to the output end of the first electric telescopic rod, and a turning tool is fixed to the output end of the turning motor.

[0013] As a preferred technical scheme of the utility model, a clamp motor is arranged in the side of the mounting table close to the turning tool, and a clamp is fixed to the output end of the clamp motor.

[0014] As a preferred technical scheme of the utility model, a spray head support is fixed to the top surface of the mounting table, a cooling spray head is fixed to the top end of the spray head support, and the spray opening of the cooling spray head faces the clamp.

[0015] As a preferred technical scheme of the utility model, the outer part of the clamp is a fixed ring, the inner part of the clamp is composed of a third electric telescopic rod, a clamping block and an elastic band, six third electric telescopic rods are fixed to the inner side of the fixed ring in an axisymmetric distribution, a clamping block is fixed to the output end of each of the six third electric telescopic rods, and an elastic band is fixed between each clamping block and the adjacent clamping block.

[0016] (Three) beneficial effects

[0017] Compared with the prior art, the utility model provides the turning device for the flange end cover of the marine motor, has the following beneficial effects:

[0018] The ship motor flange end cover turning device is characterized in that the workbench is used for stable support, the clamp and the third electric telescopic rod are used for realizing accurate positioning and clamping of the workpiece, the turning support, the slide column and the first electric telescopic rod are used for forming a flexible turning system, the cooling nozzle is used for effectively dissipating heat, the brush, the second electric telescopic rod and the waste chip box are used for realizing automatic waste chip cleaning, and the overall design solves the problems of low machining precision and difficult waste chip treatment of traditional equipment, and realizes efficient, accurate and clean turning machining of the ship motor flange end cover. BRIEF DESCRIPTION OF DRAWINGS

[0019] Fig. 1 It is a front view structure schematic diagram of the utility model;

[0020] Fig. 2 It is a top view structure schematic diagram of the utility model;

[0021] Fig. 3 It is a clamp structure schematic diagram of the utility model.

[0022] In the drawing: 1, workbench; 2, support column; 3, square frame baffle; 4, turning support; 5, slide column; 6, first electric telescopic rod; 7, turning motor; 8, turning tool; 9, mounting table; 10, clamp motor; 11, clamp; 12, nozzle support; 13, cooling nozzle; 14, brush; 15, second electric telescopic rod; 16, flow guide opening; 17, flow guide groove; 18, waste chip box; 19, third electric telescopic rod; 20, clamping block; 21, elastic belt. DETAILED DESCRIPTION

[0023] The technical solutions in the embodiments of the utility model will be clearly and completely described in combination with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor belong to the protection scope of the utility model.

[0024] In the description of the utility model, it should be understood that the orientation or position relationship indicated by the terms "center", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer" and the like is the orientation or position relationship shown in the drawings, and is only for the convenience of describing the utility model and simplifying the description, and does not indicate or imply that the indicated device or element must have a particular orientation, be constructed and operated in a particular orientation, therefore it cannot be understood as a limitation on the utility model.

[0025] In the description of the utility model, it is necessary to explain, unless another explicit provision and limitation, term "installation", "link", "connection" should do broad sense understanding, for example, can be fixed connection, also can be detachable connection, or integrally connected, can be direct connection, also can be indirectly connected through intermediate medium, can be two elements inside communication, for ordinary skilled in the art, the above-mentioned term can be understood in the utility model with concrete meaning of concrete situation.

[0026] Please refer to Figs. 1-3 , the flange end cover turning device of marine motor, including workbench 1, support column 2, square frame baffle 3, turning support 4, turning tool 8, installation platform 9, clamp 11 and cleaning mechanism, the four corners of the bottom surface of workbench 1 are all fixed with support column 2, square frame baffle 3 is fixed in the middle of the top surface of workbench 1, two turning supports 4 are fixed on one side of the top surface of workbench 1 located in square frame baffle 3, turning tool 8 is installed between two turning supports 4, installation platform 9 is fixed on the other side of the top surface of workbench 1 located in square frame baffle 3, clamp 11 is arranged on the side of installation platform 9 close to turning tool 8, and cleaning mechanism is arranged between turning support 4 and installation platform 9 on the top surface of workbench 1;

[0027] Cleaning mechanism includes brush 14, second electric telescopic rod 15, flow guide groove 17 and scrap box 18, brush 14 is arranged between turning support 4 and installation platform 9 on the top surface of workbench 1, second electric telescopic rod 15 is fixed between brush 14 and one side in square frame baffle 3, flow guide opening 16 is formed in the top surface of workbench 1 away from second electric telescopic rod 15 side in square frame baffle 3, flow guide groove 17 is fixed on the bottom surface of workbench 1 below flow guide opening 16, and scrap box 18 is arranged below flow guide groove 17.

[0028] In the embodiment, the bottom surface in flow guide groove 17 is inclined surface, which is helpful to the natural sliding of scrap and waste liquid to the lowest part of inclined surface under the action of gravity, so that scrap is more effectively guided into scrap box 18, and a drain hole is formed in the side of flow guide groove 17 close to the lowest part of the inclined surface.

[0029] In the embodiment, two horizontal distribution slide columns 5 are fixed between two turning supports 4, and electric sliding blocks are arranged on the periphery of the two slide columns, and the top surface of the electric sliding blocks is fixed with first electric telescopic rod 6.

[0030] In the embodiment, turning motor 7 is fixed to the output end of first electric telescopic rod 6, and turning tool 8 is fixed to the output end of turning motor 7, the electric sliding blocks slide along slide column 5, the accurate adjustment of turning motor 7 and turning tool 8 in the horizontal direction is realized, combined with the vertical adjustment function of first electric telescopic rod 6, the whole turning system can flexibly cope with the machining requirements of flange end covers with different sizes and shapes, and the adaptability and precision of machining are improved.

[0031] In this embodiment, the clamping motor 10 is installed on the side of the mounting table 9 close to the turning tool 8, and the output end of the clamping motor 10 is fixed with the clamp 11.

[0032] In this embodiment, the top surface of the mounting table 9 is fixed with the nozzle support 12, the top end of the nozzle support 12 is fixed with the cooling nozzle 13, the spray port of the cooling nozzle 13 faces the clamp 11, and the cooling nozzle 13 directly sprays cooling water on the machining area, effectively reducing the heat generated during turning and preventing the workpiece and the tool from being damaged due to overheating.

[0033] In this embodiment, the outside of the clamp 11 is a fixed ring, the inside of the clamp 11 is composed of the third electric telescopic rod 19, the clamping block 20 and the elastic belt 21, the inner side of the fixed ring is fixed with six third electric telescopic rods 19 distributed in axial symmetry, the output end of each of the six third electric telescopic rods 19 is fixed with the clamping block 20, and the elastic belt 21 is fixed between the clamping block and the adjacent clamping block. The third electric telescopic rod 19 is driven to stretch and retract by the clamping motor 10, the clamping block 20 can tightly adhere to the surface of the workpiece, and the addition of the elastic belt 21 further enhances the uniformity and stability of clamping, avoiding the displacement or shaking of the workpiece during machining, thereby ensuring the machining precision.

[0034] Advantages:

[0035] The ship motor flange end cover turning device is stably supported by the workbench 1, realizes precise positioning and clamping of the workpiece through the clamp 11 and the third electric telescopic rod 19, forms a flexible turning system composed of the turning support 4, the slide column 5 and the first electric telescopic rod 6, improves the machining precision, effectively dissipates heat through the cooling nozzle 13, realizes automatic waste chip cleaning through the brush 14, the second electric telescopic rod 15, the flow guide groove 17 and the waste chip box 18, improves the work efficiency and the cleanliness of the working environment, solves the problems of low machining precision and difficult waste chip treatment of traditional equipment, and realizes efficient, precise and clean turning machining of the ship motor flange end cover.

[0036] Working principle:

[0037] The workpiece is placed on the mounting table 9, the third electric telescopic rod 19 and the clamping block 20 in the clamp 11 cooperate with the elastic belt 21 to realize precise clamping through the clamping motor 10, during turning, the first electric telescopic rod 6 drives the turning motor 7 and the turning tool 8 to perform turning operation under the adjustment of the electric sliding block sliding along the slide column 5, and the cooling nozzle 13 sprays cooling water on the machining area at the same time, after machining, the second electric telescopic rod 15 drives the brush 14 to clean the waste chips and the remaining waste liquid on the workbench 1, the waste chips and the waste liquid enter the flow guide groove 17 designed with a slope through the flow guide port 16, and finally fall into the waste chip box 18 for collection, realizing automatic machining and cleaning throughout the process, and ensuring efficient, precise and clean turning machining of the ship motor flange end cover.

[0038] While the embodiments of the present application have been illustrated and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the spirit and scope of the application, which is defined by the appended claims and their equivalents.

Claims

1. A turning device for a marine motor flange end cap, comprising a worktable (1), support columns (2), a square frame baffle (3), a turning bracket (4), a cutting tool (8), a mounting platform (9), a fixture (11), and a cleaning mechanism. The worktable (1) has support columns (2) fixed at the four corners of its bottom surface. The square frame baffle (3) is fixed in the middle of the top surface of the worktable (1). The two turning brackets (4) are fixed on one side of the top surface of the worktable (1) within the square frame baffle (3). The cutting tool (8) is mounted between the two turning brackets (4). The mounting platform (9) is fixed on the other side of the top surface of the worktable (1) within the square frame baffle (3). The fixture (11) is located on the side of the mounting platform (9) near the cutting tool (8). The cleaning mechanism is located on the top surface of the worktable (1) between the turning brackets (4) and the mounting platform (9). Its features are: The cleaning mechanism includes a brush (14), a second electric telescopic rod (15), a guide channel (17), and a waste box (18). The brush (14) is located on the top surface of the workbench (1) between the turning bracket (4) and the mounting platform (9). The second electric telescopic rod (15) is fixed between the brush (14) and one side of the square frame baffle (3). A guide port (16) is opened on the top surface of the workbench (1) on the side of the square frame baffle (3) away from the second electric telescopic rod (15). A guide channel (17) is fixed on the bottom surface of the workbench (1) below the guide port (16). A waste box (18) is provided below the guide channel (17).

2. The marine motor flange end cap turning device according to claim 1, characterized in that: The bottom surface of the guide channel (17) is inclined, and a drain outlet is provided on the side of the guide channel (17) near the lowest point of the inclined surface.

3. The marine motor flange end cap turning device according to claim 1, characterized in that: Two horizontally distributed sliding columns (5) are fixed between the two turning supports (4). Electric sliders are provided around the two sliding columns, and a first electric telescopic rod (6) is fixed in the middle of the top surface of the electric sliders.

4. The marine motor flange end cap turning device according to claim 3, characterized in that: The output end of the first electric telescopic rod (6) is fixed with a turning motor (7), and the output end of the turning motor (7) is fixed with a turning tool (8).

5. The marine motor flange end cap turning device according to claim 1, characterized in that: A clamp motor (10) is installed on the side of the mounting platform (9) near the cutting tool (8), and a clamp (11) is fixed to the output end of the clamp motor (10).

6. The marine motor flange end cap turning device according to claim 1, characterized in that: The top surface of the mounting platform (9) is fixed with a nozzle bracket (12), and the top of the nozzle bracket (12) is fixed with a cooling nozzle (13), the nozzle (13) of which faces the clamp (11).

7. The marine motor flange end cap turning device according to claim 1, characterized in that: The clamp (11) has a fixed ring on the outside and is composed of a third electric telescopic rod (19), a clamping block (20) and an elastic band (21) inside. Six third electric telescopic rods (19) are fixed on the inner side of the fixed ring. The output ends of the six third electric telescopic rods (19) are all fixed with clamping blocks (20). Elastic bands (21) are fixed between each clamping block and the adjacent clamping blocks.

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