Rust removal device for finish machining of bimetallic bearing

By designing a rust removal device that includes a fixing frame, an electromagnet, and a drying component, the problems of low rust removal efficiency and difficulty in removing edge rust in existing technologies for batch bearings are solved. This device achieves efficient all-round rust removal and rapid drying, and is suitable for the precision machining of bimetallic bearings.

CN223903645UActive Publication Date: 2026-02-13JIASHAN HUACHENG OIL FREE BEARING CO LTD
View PDF 1 Cites 0 Cited by

Patent Information

Application Number
CN202520478399.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-19
Publication Date
2026-02-13
Estimated Expiration
2035-03-19

AI Technical Summary

Technical Problem

Existing rust removal equipment can only process one bearing at a time, which is inefficient when handling batches of bearings and makes it difficult to completely remove rust from the edges and corners of the bearings.

Method used

A device was designed that includes a fixing frame, an electric coil, an electromagnet, a placement box, steel needles, and a drying component. The device uses electromagnetic induction to make the steel needles rotate at high speed to polish and remove rust from a batch of bearings from all directions, and uses a hydraulic rod and a hot air blower to quickly remove residual moisture.

Benefits of technology

It achieves efficient and comprehensive rust removal for batch bearings, improving rust removal efficiency and quality, and allows for rapid drying after rust removal, saving time. It is suitable for the precision machining of bimetallic bearings.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223903645U_ABST
    Figure CN223903645U_ABST
Patent Text Reader

Abstract

The utility model discloses a derusting device for finish machining of a bimetallic bearing. The derusting device comprises a fixing frame. The electric coil is arranged at the bottom of the fixing frame; the power source head is electrically connected with the interior of the electric coil; the four electromagnets are distributed and mounted at the top of the fixing frame in a parallelogram shape; the placing box is placed at the top of the electromagnet; most of the steel needles are placed in the placement box; and the fishing assembly is arranged on one side of the fixing frame. According to the scheme, the fixing frame, the electric coil, the electric power source, the electromagnet, the containing box and the steel needle are arranged, the electric power source is connected with a power source, the electric coil starts to operate, the electromagnet is driven to be started, at the moment, the steel needle rotates in the storage box at a high speed, polishing and rust removing are conducted on the bimetallic bearings, and rust removing can be conducted on large-batch bimetallic bearings at a time; and in addition, all-directional grinding and rust removal can be conducted on the bimetallic bearing, dead corners are prevented from being generated in the rust removal process, and the rust removal efficiency and the rust removal quality are improved.
Need to check novelty before this filing date? Find Prior Art

Description

TECHNICAL FIELD

[0001] The utility model relates to rust cleaning device technical field, more specifically, the utility model relates to a kind of rust cleaning device for double metal bearing finish machining. BACKGROUND

[0002] In prior art, the rust cleaning work when bearing is processed, is manually brushed bearing with ordinary steel wire brush, manual rust cleaning not only wastes manpower, but also wastes time, and rust cleaning efficiency is low.

[0003] In order to solve the above problems, patent document publication number CN210360784U a kind of rust cleaning device for bearing processing, including base, the top end one side of base is installed with placement rotating mechanism, the top end of base is welded with support plate away from placement rotating mechanism side, support plate is welded with connecting plate in the upper side close to first recess, the bottom end of connecting plate is installed with first telescopic cylinder away from support plate side, first telescopic cylinder's bottom end is welded with fixed block, the bottom end of fixed block is equipped with second recess in middle part, the upper side of second recess is transversely installed with fixed shaft, two first sliders are movably sleeved on fixed shaft, the bottom end of first slider is installed with second motor, second motor's bottom end is installed with polishing rod through pivot.The utility model reduces the labor intensity of staff, saves time, and improves rust cleaning efficiency.

[0004] But it still has some shortcomings in actual use, such as: the rust cleaning device can only clean one bearing at a time, and the rust cleaning efficiency is too low when facing batch bearings, and it is difficult to remove rust from the corners of the bearing, resulting in incomplete rust cleaning.

[0005] Therefore, a kind of rust cleaning device for double metal bearing finish machining is proposed to solve the above problems. SUMMARY

[0006] In order to overcome the above-mentioned defects of the prior art, the embodiments of the present utility model provide a kind of rust cleaning device for double metal bearing finish machining to solve the problem that the rust cleaning device of prior art can only clean one bearing at a time, and the rust cleaning efficiency is too low when facing batch bearings, and it is difficult to remove rust from the corners of the bearing, resulting in incomplete rust cleaning.

[0007] To solve the above technical problems, the utility model provides the following technical scheme: a kind of rust cleaning device for double metal bearing finish machining, including

[0008] fixed frame;

[0009] electric coil, the electric coil is arranged at the bottom of fixed frame;

[0010] power head, the power head is electrically connected with the inside of electric coil;

[0011] Electromagnet, four said electromagnet is installed in the top of the fixed frame parallelogram distribution;

[0012] Put the box, the box is placed on the top of the electromagnet;

[0013] Steel needle, most of the steel needle is placed in the inside of the box;

[0014] Fishing assembly, the fishing assembly is arranged on one side of the fixed frame.

[0015] Wherein, the fishing assembly includes hydraulic rod, connecting frame, leakage box, the hydraulic rod is fixedly installed on one side of the fixed frame, one end of the connecting frame is fixedly connected with the top end of the hydraulic rod, the end of the connecting frame away from the hydraulic rod is fixedly connected with the top of the leakage box, and most of the steel needle is placed in the inside of the leakage box.

[0016] Wherein, it further includes drying assembly, and the drying assembly is installed on the back of the fixed frame.

[0017] Wherein, the drying assembly includes fixed plate, hot air machine, air pipe and air expansion port, the fixed plate is fixedly installed on the back of the fixed frame, the bottom of the hot air machine is fixedly connected with the top of the fixed plate, one end of the air pipe is fixedly communicated with the air outlet end of the hot air machine, the other end of the air pipe is fixedly communicated with the inside of the air expansion port, and the air expansion port is arranged directly above the box.

[0018] The beneficial effects of the above technical scheme of the utility model are as follows:

[0019] In the above scheme, the fixed frame, the electric coil, the power head, the electromagnet, the box and the steel needle are arranged, a plurality of bimetallic bearings are put into the box, sufficient water is added, the power head is connected to the power supply, the electric coil starts to work and drives the electromagnet to start, at this time, the steel needle in the box is affected by electromagnetic induction and rotates at high speed in the box, and the bimetallic bearings are polished and rusted, through the above structure, a large number of bimetallic bearings can be rusted at one time, and the bimetallic bearings can be polished and rusted in all directions, so that dead angles are avoided in the rusting process, and the rusting efficiency and quality are improved.

[0020] The fishing assembly and the drying assembly are arranged, after rusting is completed, the hydraulic rod is started, the leakage box is lifted by the connecting frame driven by the hydraulic rod, so that the leakage box is separated from the water surface in the box, at this time, the steel needle and the water will fall into the box from the holes of the leakage box, and the bimetallic bearings will remain in the leakage box, then the hot air machine is started, hot air is blown out by the hot air machine, the hot air passes through the air pipe and is finally blown out from the air expansion port, the water remaining on the surface of the bimetallic bearings in the leakage box is dried, through the above structure, the remaining liquid of the bimetallic bearings can be quickly treated after rusting, so that the bimetallic bearings can be immediately put into the next processing, and the processing efficiency is improved. BRIEF DESCRIPTION OF DRAWINGS

[0021] Figure 1 It is the whole structure schematic diagram of the utility model;

[0022] Figure 2 It is the fixed frame, electromagnet, placement box structure schematic diagram of the utility model;

[0023] Figure 3 It is the fishing assembly structure schematic diagram of the utility model;

[0024] Figure 4 It is the drying assembly structure schematic diagram of the utility model.

[0025] [REFERENCE NUMERALS]

[0026] 1, fixed frame;2, electric coil;3, power head;4, electromagnet;5, placement box;6, steel needle;

[0027] 7, fishing assembly;71, hydraulic rod;72, connecting frame;73, leakage box;

[0028] 8, drying assembly;81, fixed plate;82, hot air blower;83, air pipe;84, air expansion port. DETAILED DESCRIPTION

[0029] In order to make the technical problems, technical schemes and advantages to be solved by the utility model more clear, specific embodiments will be described in detail below with reference to the drawings.

[0030] As attached Figure 1 to attached Figure 4 The embodiment of the utility model provides a kind of rust removal device for double metal bearing finish machining, including

[0031] Fixed frame 1;

[0032] Electric coil 2, the electric coil 2 is arranged in the bottom of fixed frame 1;

[0033] Power head 3, the power head 3 is electrically connected with the inside of electric coil 2;

[0034] Electromagnet 4, four described electromagnet 4 is installed in the top of fixed frame 1 in parallelogram distribution;

[0035] Placement box 5, the placement box 5 is placed in the top of electromagnet 4;

[0036] Steel needle 6, a plurality of described steel needle 6 is placed in the inside of placement box 5;

[0037] Fishing assembly 7, the fishing assembly 7 is arranged in one side of fixed frame 1.

[0038] The fishing assembly 7 comprises a hydraulic rod 71, a connecting frame 72 and a leakage box 73, the hydraulic rod 71 is fixedly installed on one side of the fixed frame 1, one end of the connecting frame 72 is fixedly connected with the top end of the hydraulic rod 71, and the end, away from the hydraulic rod 71, of the connecting frame 72 is fixedly connected with the top of the leakage box 73, and most of the steel needles 6 are placed in the leakage box 73.

[0039] The drying assembly 8 is further arranged on the back of the fixed frame 1.

[0040] The drying assembly 8 comprises a fixed plate 81, a hot air blower 82, an air pipe 83 and an air diffuser 84, the fixed plate 81 is fixedly installed on the back of the fixed frame 1, the bottom of the hot air blower 82 is fixedly connected with the top of the fixed plate 81, one end of the air pipe 83 is fixedly communicated with the air outlet end of the hot air blower 82, the other end of the air pipe 83 is fixedly communicated with the inside of the air diffuser 84, and the air diffuser 84 is arranged directly above the placing box 5.

[0041] The water is added as a medium when the bimetallic bearing is rusted, so that the temperature is not too high, and the polishing effect is improved; when a large amount of oil stains is attached to the surface of the bimetallic bearing, a proper amount of cleaning agent can be added to achieve better cleaning effect; the air diffuser 84 can diffuse hot air, so that the hot air is not too concentrated and the drying is uniform.

[0042] The working process of the utility model is as follows: a plurality of bimetallic bearings are placed in the placing box 5, and sufficient water is added, the power supply head 3 is connected to the power supply, the electric coil 2 starts to work, and the electromagnet 4 is started, at this time, the steel needle 6 in the placing box 5 is affected by electromagnetic induction and rotates at high speed in the placing box, and the bimetallic bearing is polished and rusted;

[0043] After rusting, the hydraulic rod 71 is started, the hydraulic rod 71 drives the leakage box 73 to rise through the connecting frame 72, so that the leakage box 73 is separated from the water surface in the placing box 5, at this time, the steel needle 6 and the water will fall into the placing box 5 from the hole of the leakage box 73, and the bimetallic bearing will remain in the leakage box 73, then the hot air blower 82 is started, the hot air blower 82 blows out hot air, the hot air passes through the air pipe 83 and is finally blown out from the air diffuser 84, and the residual water on the surface of the bimetallic bearing in the leakage box 73 is dried.

[0044] Finally, the following points should be noted: firstly, in the description of the present application, it should be pointed out that, unless otherwise specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, which can be mechanical connection or electrical connection, or the communication between two elements, or direct connection, "up", "down", "left", "right" and the like are only used to represent the relative positional relationship, when the absolute position of the described object changes, the relative positional relationship may change;

[0045] Secondly: the utility model discloses the embodiment in the drawing, only relate to the structure with the embodiment of the utility model, other structures can refer to the usual design, under the condition of not conflict, the same embodiment and different embodiment of the utility model can be combined with each other.

[0046] Finally: the above only for the preferred embodiment of the utility model has, and does not use for limiting the utility model, any modification, equivalent replacement, improvement etc. that is made within the spirit and principle of the utility model, should include in the protection scope of the utility model.

Claims

1. A rust removal device for finish machining of a bimetal bearing, characterized by, The utility model relates to a kind of fishing device, including Fixed frame (1); Electric coil (2), the electric coil (2) is arranged in the bottom of fixed frame (1); Power head (3), the power head (3) is electrically connected with the inside of electric coil (2); Electromagnet (4), four described electromagnet (4) are installed in the top of fixed frame (1) in parallelogram distribution; Placement box (5), the placement box (5) is placed in the top of electromagnet (4); Steel needle (6), the steel needle (6) is placed in the inside of placement box (5) in plurality; Fishing assembly (7), the fishing assembly (7) is arranged in one side of fixed frame (1).

2. The bimetallic bearing finishing rust removal device according to claim 1, characterized by The fishing assembly (7) includes hydraulic rod (71), connecting frame (72), leakage box (73), the hydraulic rod (71) is fixedly installed in one side of fixed frame (1), one end of the connecting frame (72) is fixedly connected with the top end of hydraulic rod (71), the end of the connecting frame (72) away from hydraulic rod (71) is fixedly connected with the top of leakage box (73), and the steel needle (6) is placed in the inside of leakage box (73) in plurality.

3. The bimetallic bearing finishing rust removal device according to claim 1, characterized by It further includes drying assembly (8), and the drying assembly (8) is installed in the back of fixed frame (1).

4. The bimetallic bearing finishing rust removal device according to claim 3, characterized by The drying assembly (8) includes fixed plate (81), hot air machine (82), air pipe (83), air expansion (84), the fixed plate (81) is fixedly installed in the back of fixed frame (1), the bottom of hot air machine (82) is fixedly connected with the top of fixed plate (81), one end of air pipe (83) is fixedly communicated with the air outlet end of hot air machine (82), the other end of air pipe (83) is fixedly communicated with the inside of air expansion (84), and the air expansion (84) is arranged directly above placement box (5).

Citation Information

Patent Citations

  • Rust removal device for bearing machining

    CN210360784U