Sand blasting effect on-line detection type PCB (Printed Circuit Board) substrate processing device
By introducing a combined structure of conveyor belt, detection components, limiting components, and sorting components into the PCB substrate processing device, and combining it with a high-resolution camera and laser scanner, the problems of substrate conveying deviation and post-detection classification and storage are solved, realizing stable substrate conveying and automated sorting, improving production efficiency and equipment adaptability.
Patent Information
- Application Number
- CN202521021620.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-22
- Publication Date
- 2026-02-13
- Estimated Expiration
- 2035-05-22
AI Technical Summary
In the existing PCB substrate sandblasting and online inspection production process, there are problems with misalignment and inaccurate positioning in the substrate transportation process, which leads to physical damage and deterioration of electrical performance. At the same time, it is difficult to adapt to the production needs of substrates of different widths, and there is a lack of automated classification and storage functions after inspection.
It adopts a combination structure of conveyor belt, fixed frame, detection component, limit component and sorting component, combined with high-resolution camera, gloss detector and laser scanner for real-time detection, and realizes the limit and guidance of workpieces through rotating rod, bevel gear and double lead screw, and uses cylinder and suction frame for automated sorting.
It achieves stable substrate transport and accurate detection, prevents offset damage, supports limiters for substrates of different widths, and automates the sorting of qualified and unqualified substrates, thereby improving production efficiency and equipment convenience.
Smart Images

Figure CN223903716U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to PCB substrate processing technical field, concretely relates to sand blasting effect online detection formula PCB substrate processing device. BACKGROUND
[0002] The substrate is the basic material for manufacturing PCB, and generally, the substrate is copper-clad laminate, and single or double-sided printed boards are manufactured by selectively processing holes, electroless copper plating, electroplating copper, etching and other processes on the substrate material - copper-clad laminate to obtain the required circuit pattern, which has the functions of conduction, insulation and support. In the surface treatment process of the current PCB substrate, sand blasting treatment is usually required, and the glossiness, flatness and uniformity of the substrate after sand blasting treatment need to be detected.
[0003] In the sand blasting treatment and online detection production process of the PCB substrate, there are many technical bottlenecks in the substrate conveying link. On the one hand, the existing conveying unit mostly adopts the traditional single conveyor belt structure, lacks effective substrate positioning and anti-deviation measures, and in the actual production process, due to the running jitter of the conveyor belt, the deviation of the substrate placement position and other factors, the substrate is prone to deviation during conveying. Once the substrate deviates, the edge of the substrate will rub or collide with the conveying structure on both sides of the conveyor belt, not only causing scratches, damage and other physical damage on the surface of the substrate, affecting the appearance quality of the substrate, but also damaging the circuit structure inside the substrate, causing the electrical performance to decline, ultimately causing the product to be scrapped and increasing the production cost.
[0004] On the other hand, the existing conveying device is difficult to adapt to the production needs of PCB substrates of different widths. For substrates of different specifications, it is difficult to quickly and conveniently position and guide them, and usually requires manual adjustment or replacement of specific auxiliary tools, which is tedious and inefficient, seriously restricting the flexible production capacity of the production line. In addition, the existing sand blasting effect online detection type PCB substrate processing device lacks automatic classification storage function after completing the detection of the substrate. The qualified and unqualified substrates are often mixed together or rely on manual sorting, which not only increases the labor cost, but also easily causes sorting errors, affecting the orderly progress of the subsequent production process, and is difficult to meet the requirements of modern intelligent manufacturing for efficient and accurate production. It is not convenient to position and guide workpieces of different widths, and it is not convenient to classify and store workpieces according to the detection results after the existing equipment detects the workpieces, affecting the convenience and practicality of the equipment in detecting workpieces. UTILITY MODEL CONTENTS
[0005] The utility model aims at providing a sand blasting effect online detection type PCB substrate processing device to solve the problems raised in the background art.
[0006] To solve the above technical problems, the utility model adopts the technical scheme of:
[0007] The sand blasting effect on-line detection type PCB substrate processing device, including the conveying frame, the conveying frame inside installation is used to convey the conveying belt of PCB substrate, the conveying frame top fixedly connected with the fixed frame, the fixed frame top installation is used to detect the detection spare of work piece, the conveying frame both sides install with the limiting spare that is used for guiding work piece, the conveying frame top and located fixed frame one side installation has the support frame, the support frame bottom installation has the sorting spare, the sorting spare carries out the sorting transfer of different detection result's work piece.
[0008] Adopt above technical scheme, this scheme conveying belt is the conveying structure that commonly used of existing PCB substrate, and the fixed frame and the support frame are all U shape.
[0009] The utility model discloses technical scheme's further improvement lies in: detection spare includes the detection terminal of through bolt installation at the fixed frame top, the inside installation of detection terminal has the lustre detector, the lustre detector one side installs the camera, the lustre detector other side installs the laser scanner, the inside of detection terminal and located lustre detector one end installs the controller.
[0010] Adopt above technical scheme, this scheme camera is high resolution camera + AI image analysis, real -time monitoring surface roughness, cleanliness, lustre detector is used to measure the optical instrument of object surface mirror surface reflection light ability, and laser scanner can measure three -dimensional appearance, and detect sand blasting uniformity (such as Keyence laser displacement sensor).
[0011] The utility model discloses technical scheme's further improvement lies in: the limiting spare includes with the support block of conveying frame other side fixed connection, the support block inside runs through and is equipped with the rotating rod, the rotating rod outside and close to both ends are fixedly connected with first bevel gear respectively, the conveying frame bottom and close to both sides are fixedly connected with two fixed plates for supporting bidirectional screw rod, the bidirectional screw rod one end is equipped with second bevel gear, and the first bevel gear is engaged with second bevel gear.
[0012] Adopt above technical scheme, this scheme support block and rotating rod rotation connection and do not leave, and the support block installs and fixes rotating rod and two first bevel gears, and utilizes rotating rod to drive two bidirectional screw rod to rotate simultaneously.
[0013] The utility model discloses technical scheme's further improvement lies in: the limiting spare still includes two drive plates of being equipped with on the outside of bidirectional screw rod, one side fixedly connected with sliding frame of drive plate, the fixed connection of sliding frame is equipped with the even arrangement of a plurality of support rods, the one end fixed connection of support rod is equipped with the limiting strip, and the bidirectional screw rod runs through drive plate and is screwed with it.
[0014] In the above technical solution, the support rod has an L-shaped cross-section, which drives the sliding frame to move. There are multiple gaps on the other side of the sliding frame.
[0015] A further improvement of the present invention is that: the sorting component includes a screw that passes through the top of the support frame, a motor is installed on one side of the support frame and at one end of the screw, a drive block for driving one end of the cylinder is fitted on the outside of the screw, a telescopic rod for fixing the adsorption frame extends from the bottom of the cylinder, an air guide pipe is connected to the top of the adsorption frame, and multiple adsorption pads arranged in a circle are fixedly connected to the bottom of the adsorption frame, and airflow holes are opened on the inner side of the adsorption pads.
[0016] In the above technical solution, the adsorption pad has a hollow cavity inside, and the air guide tube can inject and draw air into the hollow cavity of the box, so as to facilitate the adsorption, fixation and release of the workpiece by multiple adsorption pads.
[0017] A further improvement of this utility model is that a guide rod is fixedly connected between the two fixed plates, and the guide rod passes through the drive plate and is slidably connected to it.
[0018] In the above technical solution, the guide rod is located below the bidirectional lead screw.
[0019] A further improvement of this utility model is that a wear-resistant pad is laid on one side of the limiting strip.
[0020] In the above technical solution, the wear-resistant pad is made of rubber, and the workpiece is damaged when it comes into contact with or collides with the conveyor frame.
[0021] Due to the adoption of the above technical solution, the technological progress achieved by this utility model compared to the prior art is as follows:
[0022] 1. This utility model provides an online sandblasting effect detection PCB substrate processing device. The conveyor belt can drive the workpiece to be transported. The detection component at the top of the fixed frame detects the workpiece. If the workpiece is qualified after detection, it can continue to be transported for subsequent processing operations. If the detection result is unqualified, the workpiece is sorted, transferred and stored by the sorting component. The limiting components on both sides of the conveyor frame can limit and guide workpieces of different widths to prevent the workpiece from deviating or colliding or rubbing against the conveyor frame and causing damage.
[0023] 2. This utility model provides an online detection PCB substrate processing device for sandblasting effect. The controller is electrically connected to a gloss meter, a camera, and a laser scanner. The camera is used to observe the workpiece in advance, the gloss meter is used to detect the gloss of the workpiece surface, and the laser scanner is used to detect the uniformity of sandblasting.
[0024] 3, the utility model provides a sand blasting effect on -line detection formula PCB substrate processing apparatus, the rotating lever can drive two first bevel gears to rotate simultaneously, the first bevel gear can drive the bidirectional screw rod to rotate synchronously through the second bevel gear, the bidirectional screw rod can drive the sliding frame on the top of the driving plate to move, the sliding frame drives the limiting strip to limit and guide the workpiece of different width through the support rod at this time, prevent the workpiece from shifting and the damage caused by the collision of the conveying frame. BRIEF DESCRIPTION OF DRAWINGS
[0025] The utility model makes further detailed instructions in combination with the following drawings.
[0026] Figure 1 It is the main body structure schematic diagram of the utility model;
[0027] Figure 2 It is the left view cross -section structure schematic diagram of the utility model;
[0028] Figure 3 It is the front view cross -section structure schematic diagram of the utility model;
[0029] Figure 4 It is the Figure 2 Large structure schematic diagram of A place in the utility model;
[0030] Figure 5 It is the Figure 3 Large structure schematic diagram of B place in the utility model;
[0031] Figure 6 It is the split structure schematic diagram of limiting piece in the utility model;
[0032] In the drawing: 1, conveying frame;2, conveying belt;3, fixed frame;4, support frame;5, detection terminal;6, luster detector;7, camera;8, laser scanner;9, controller;10, support block;11, rotating lever;12, first bevel gear;13, bidirectional screw rod;14, fixed plate;15, second bevel gear;16, driving plate;17, sliding frame;18, support rod;19, limiting strip;20, screw;21, motor;22, air cylinder;23, suction frame;24, telescopic link;25, gas guide pipe;26, suction pad;27, airflow hole;28, guide rod;29, wear pad;201, driving block. DETAILED DESCRIPTION
[0033] The utility model makes further detailed instructions in combination with the following embodiments:
[0034] Embodiment 1
[0035] As Figures 1-6As shown, this utility model provides an online sandblasting effect detection PCB substrate processing device, including a conveyor frame 1; a conveyor belt 2 for conveying PCB substrates is installed on the inner side of the conveyor frame 1, a fixing frame 3 is fixedly connected to the top of the conveyor frame 1, a detection component for detecting workpieces is installed on the top of the fixing frame 3, limiting components for guiding workpieces are installed on both sides of the conveyor frame 1, a support frame 4 is installed on the top of the conveyor frame 1 and on one side of the fixing frame 3, and a sorting component is installed at the bottom of the support frame 4, the sorting component sorts and transfers workpieces with different detection results.
[0036] In this embodiment, the conveyor belt 2 can carry the workpiece for transport. The detection component at the top of the fixed frame 3 detects the workpiece. If the workpiece is qualified after detection, it can continue to be transported for subsequent processing. If the detection result is unqualified, the workpiece is sorted, transferred and stored by the sorting component. The limiting components on both sides of the conveyor frame 1 can limit and guide workpieces of different widths to prevent the workpiece from deviating or colliding or rubbing against the conveyor frame 1 and causing damage.
[0037] Example 2
[0038] like Figures 1-6 As shown, based on Embodiment 1, the present invention provides a technical solution: Preferably, the detection component includes a detection terminal 5 that is bolted to the top of the fixing frame 3, a gloss detector 6 is installed inside the detection terminal 5, a camera 7 is installed on one side of the gloss detector 6, a laser scanner 8 is installed on the other side of the gloss detector 6, and a controller 9 is installed inside the detection terminal 5 and at one end of the gloss detector 6.
[0039] In this embodiment, the controller 9 is electrically connected to the gloss detector 6, the camera 7, and the laser scanner 8. The camera 7 is used to observe the workpiece in advance, the gloss detector 6 is used to detect the gloss of the workpiece surface, and the laser scanner 8 is used to detect the uniformity of sandblasting.
[0040] Example 3
[0041] like Figures 1-6As shown, based on Embodiment 1, this utility model provides the following technical solution: Preferably, the limiting member includes a support block 10 fixedly connected to the other side of the conveyor frame 1. A rotating rod 11 passes through the inner side of the support block 10. First bevel gears 12 are fixedly connected to the outer side of the rotating rod 11 near both ends. Two fixing plates 14 for supporting a bidirectional lead screw 13 are fixedly connected to the bottom of the conveyor frame 1 near both sides. A second bevel gear 15 is fitted onto one end of the bidirectional lead screw 13. The first bevel gear 12 meshes with the second bevel gear 15. The limiting component also includes two driving plates 16 fitted on the outside of the bidirectional lead screw 13. A sliding frame 17 is fixedly connected to one side of the driving plate 16. A plurality of evenly arranged support rods 18 are fixedly connected to the sliding frame 17. A limiting strip 19 is fixedly connected to one end of the support rod 18. A wear-resistant pad 29 is laid on one side of the limiting strip 19. The bidirectional lead screw 13 passes through the driving plate 16 and is screwed to it. A guide rod 28 is fixedly connected between the two fixed plates 14. The guide rod 28 passes through the driving plate 16 and is slidably connected to it.
[0042] In this embodiment, the rotating rod 11 can drive the two first bevel gears 12 to rotate simultaneously. The first bevel gears 12 can drive the bidirectional lead screw 13 to rotate synchronously through the second bevel gear 15. The bidirectional lead screw 13 can then drive the sliding frame 17 on the top of the driving plate 16 to move. At this time, the sliding frame 17 drives the limiting strip 19 through the support rod 18 to limit and guide workpieces of different widths, preventing the workpieces from deviating and colliding with the conveyor frame 1, causing damage. The wear-resistant pad 29 can protect the workpieces, and the guide rod 28 can guide and limit the driving plate 16 to prevent the driving plate 16 from deviating.
[0043] Example 4
[0044] like Figures 1-6 As shown, based on Embodiment 1, the present invention provides the following technical solution: Preferably, the sorting component includes a screw 20 penetrating the top of the support frame 4, a motor 21 is installed on one side of the support frame 4 and at one end of the screw 20, a drive block 201 for driving one end of the cylinder 22 is fitted on the outside of the screw 20, a telescopic rod 24 for fixing the adsorption frame 23 extends from the bottom of the cylinder 22, an air guide pipe 25 is connected to the top of the adsorption frame 23, and a plurality of adsorption pads 26 arranged in a circle are fixedly connected to the bottom of the adsorption frame 23, and airflow holes 27 are opened on the inner side of the adsorption pads 26.
[0045] In this embodiment, the screw 20 can drive the drive block 201 to move within the support frame 4, and the cylinder 22 can drive the adsorption pad 26 at the bottom of the adsorption frame 23 to move up and down through the telescopic rod 24. Then, the gas is drawn and supplied through the air pipe 25 to suck up and transfer the workpiece.
[0046] The working principle of the PCB substrate processing device with the sand blasting effect online detection will be described in detail as follows.
[0047] As shown in Figures 1-6 The rotating rod 11 drives the two first bevel gears 12 to rotate simultaneously, and the first bevel gears 12 drive the bidirectional screw rod 13 to rotate synchronously through the second bevel gear 15, and the bidirectional screw rod 13 drives the sliding frame 17 on the top of the plate 16 to move, and the sliding frame 17 drives the limiting strip 19 to limit and guide the workpieces of different widths through the supporting rod 18, and the workpieces to be detected are placed on the conveying belt 2 in sequence, and the camera 7 is used to observe the workpieces in advance, and the gloss detector 6 is used to detect the surface gloss of the workpieces, and the laser scanner 8 is used to detect the uniformity of the sand blasting.
[0048] When the detection is qualified, the workpieces are continuously conveyed, and when the detection is unqualified, the controller 9 controls the motor 21 and the air cylinder 22, the motor 21 drives the driving block 201 to move in the supporting frame 4 through the screw rod 20, the air cylinder 22 is started, and the suction pad 26 at the bottom of the suction frame 23 is driven to move up and down through the telescopic rod 24, and the suction frame 23 and the suction pad 26 are formed on the inner side and the bottom of the suction pad 26 to form a negative pressure when the air is sucked, so that the workpiece is tightly attached to the suction pad 26, and when the air is supplied, the air pressure drives the workpiece to separate from the suction pad 26.
[0049] The above has made a detailed description of the general description of the utility model, but some modifications or improvements can be made on the basis of the utility model, which is obvious to the general technical personnel in the technical field. Therefore, the modifications or improvements without departing from the spirit of the utility model are within the protection scope of the utility model.
Claims
1. A sandblasting effect online detection type PCB substrate processing device, comprising a conveying frame (1); characterized in that: The conveying frame (1) is internally provided with a conveying belt (2) for conveying the PCB substrate, the top of the conveying frame (1) is fixedly connected with a fixing frame (3), the top of the fixing frame (3) is provided with a detection member for detecting the workpiece, the two sides of the conveying frame (1) are provided with limiting members for guiding the workpiece, the top of the conveying frame (1) and on one side of the fixing frame (3) is provided with a support frame (4), the bottom of the support frame (4) is provided with a sorting member, and the sorting member sorts and transfers the workpieces with different detection results.
2. The blasting effect online detection type PCB substrate processing apparatus according to claim 1, characterized in that: The detection member comprises a detection terminal (5) mounted on the top of the fixing frame (3) by bolts, the inside of the detection terminal (5) is provided with a gloss detector (6), one side of the gloss detector (6) is provided with a camera (7), the other side of the gloss detector (6) is provided with a laser scanner (8), and the inside of the detection terminal (5) and on one end of the gloss detector (6) is provided with a controller (9).
3. The blasting effect online detection type PCB substrate processing apparatus according to claim 2, characterized in that: The limiting member comprises a support block (10) fixedly connected with the other side of the conveying frame (1), the inside of the support block (10) is penetrated through a rotating rod (11), the outside of the rotating rod (11) and close to both ends are fixedly connected with first bevel gears (12) respectively, the bottom of the conveying frame (1) and close to both sides are fixedly connected with two fixed plates (14) for supporting bidirectional lead screws (13), one end of the bidirectional lead screw (13) is sleeved with a second bevel gear (15), and the first bevel gear (12) is engaged with the second bevel gear (15).
4. The blasting effect online detection type PCB substrate processing apparatus according to claim 3, characterized in that: The limiting member further comprises two driving plates (16) sleeved on the outside of the bidirectional lead screw (13), one side of the driving plate (16) is fixedly connected with a sliding frame (17), the sliding frame (17) is fixedly connected with a plurality of support rods (18) arranged uniformly, one end of the support rod (18) is fixedly connected with a limiting strip (19), and the bidirectional lead screw (13) penetrates through the driving plate (16) and is screwed therewith.
5. The blast effect on-line detection type PCB substrate processing apparatus according to claim 4, characterized by: The sorting member comprises a screw rod (20) penetrating through the top of the support frame (4), a motor (21) is installed on one side of the support frame (4) and on one end of the screw rod (20), a driving block (201) is sleeved on the outside of the screw rod (20) and used for driving one end of a gas cylinder (22), the bottom of the gas cylinder (22) protrudes a telescopic rod (24) used for fixing a suction frame (23), the top of the suction frame (23) is connected with an air guide pipe (25), the bottom of the suction frame (23) is fixedly connected with a plurality of suction pads (26) arranged in a circle, and the inside of the suction pad (26) is provided with an air flow hole (27).
6. The blasting effect online detection type PCB substrate processing apparatus according to claim 5, characterized in that: Two fixed plates (14) are fixedly connected with a guide rod (28), the guide rod (28) penetrates through the driving plate (16) and is slidingly connected therewith.
7. The blast effect online detection type PCB substrate processing apparatus according to claim 6, characterized by: The limiting strip (19) is provided with a wear-resistant pad (29) on one side.