Adjustable latex mattress punching device

Abstract

The utility model discloses an adjustable latex mattress punching device, which relates to the technical field of mattress punching and comprises a punching machine main body, a hydraulic telescopic cylinder is arranged on the punching machine main body, a punching cutter group is mounted at the telescopic end of the hydraulic telescopic cylinder, and a punching die positioned below the punching cutter group is further arranged on the punching machine main body. In an interval where the linear conveying assembly and the synchronous reciprocating assembly are consistent in conveying direction and equal in speed, the punching machine body, the hydraulic telescopic cylinder, the punching cutter set, the punching die and a mattress are relatively static, and the hydraulic telescopic cylinder stretches out and draws back to drive the punching cutter set to be matched with the punching die to complete punching machining on the mattress; the linear conveying assembly continues to convey the mattress forwards, the synchronous reciprocating assembly reversely conveys the punching machine body, one-time punching machining is completed, by means of the mode, the mattress is punched in the continuous conveying process, repeated starting and stopping of mattress conveying are avoided, the machining time is saved, and therefore the punching efficiency is improved.

Description

TECHNICAL FIELD

[0001] The utility model relates to mattress punching technical field, more specifically, the utility model relates to an adjustable latex mattress punching device. BACKGROUND

[0002] The latex mattress is a kind of mattress made of natural latex or synthetic latex as main raw material, in the production process of latex mattress, by punching the evenly distributed hole on mattress, air can flow freely inside mattress, help to regulate the body temperature when sleeping, keep the dry and comfortable sleep environment, reduce the stuffy feeling and moisture accumulation, currently, the punching mode of latex mattress usually adopts mechanical punching.

[0003] The existing mattress punching device includes punching knife group, hydraulic telescopic cylinder, punching die and mattress conveying belt, but, in the punching process, mattress conveying belt needs to be frequently started and paused, and each time of pausing and starting needs to consume certain time, which influences the processing efficiency of mattress punching. UTILITY MODEL CONTENTS

[0004] In order to overcome the above-mentioned defects of prior art, the utility model provides an adjustable latex mattress punching device to solve the problem that the existing mattress punching device needs to frequently start and pause mattress conveying belt in the punching process, consumes certain time each time of pausing and starting, and influences the processing efficiency of mattress punching.

[0005] To solve the above technical problems, the utility model provides the following technical scheme: an adjustable latex mattress punching device, which comprises a punching machine main body, a hydraulic telescopic cylinder is arranged on the punching machine main body, a punching knife group is installed at the telescopic end of the hydraulic telescopic cylinder, a punching die is further arranged below the punching knife group on the punching machine main body, and the adjustable latex mattress punching device further comprises

[0006] The mattress adjustable clamping assembly can be adjusted according to the length of the mattress and clamps the mattress;

[0007] The linear conveying assembly is used to drive the mattress on the mattress adjustable clamping assembly to move at a constant speed in a straight line.

[0008] The synchronous reciprocating assembly is used to drive the punching machine main body, the hydraulic telescopic cylinder, the punching knife group and the punching die to move periodically and uniformly.

[0009] The conveying directions of the linear conveying assembly and the synchronous reciprocating assembly are on the same straight line, and the conveying speeds of the linear conveying assembly and the synchronous reciprocating assembly are the same during the same conveying direction.

[0010] Preferably, the mattress adjustable clamping assembly comprises a clamping frame, both sides of the clamping frame in length direction are provided with a Z-shaped clamping plate, the top of the Z-shaped clamping plate is provided with a telescopic cylinder I, the telescopic end of the telescopic cylinder I is fixedly connected with a pressing plate, one side of the clamping frame in length direction is provided with a telescopic cylinder II, one of the Z-shaped clamping plates is fixedly connected with the telescopic end of the telescopic cylinder II, and the other Z-shaped clamping plate is fixedly connected with the clamping frame, and both sides of the clamping frame in width direction are fixedly installed with a supporting plate.

[0011] Preferably, the width of the clamping frame is greater than the width of the punch machine body, and the punch machine body is located between the two Z-shaped clamping plates.

[0012] Preferably, the straight line conveying assembly comprises a sliding rail seat I, the bottom of the supporting plate can slide linearly along the sliding rail seat I, a first motor is fixedly installed on the sliding rail seat I, a threaded lead screw is also rotatably connected to the sliding rail seat I, the output end of the first motor is fixedly connected with one end of the threaded lead screw, the bottom of the supporting plate is fixedly installed with a conveying plate, and the conveying plate is screw-connected to the outer surface of the threaded lead screw.

[0013] Preferably, the synchronous reciprocating assembly comprises a sliding rail seat II fixedly installed at the middle part of the sliding rail seat I, a second motor is fixedly installed on one side of the sliding rail seat II, a reciprocating lead screw is rotatably connected to the middle part of the sliding rail seat II, and the bottom of the punch machine body can slide linearly along the sliding rail seat II and is also screw-connected with the reciprocating lead screw.

[0014] Preferably, the punch machine body is provided with a scrap removing assembly located below the mattress adjustable clamping assembly, the scrap removing assembly comprises a negative pressure pipeline fixedly installed on the punch machine body, the top of the negative pressure pipeline is provided with a scrap suction port, the bottom of the negative pressure pipeline is provided with a cross-flow fan, the middle part of the negative pressure pipeline is detachably installed with a collecting box, the bottom of the collecting box is provided with a filter screen, and both sides of the negative pressure pipeline in length direction are provided with a beating mechanism.

[0015] Preferably, the beating mechanism comprises a third motor fixedly installed on the negative pressure pipeline, the output end of the third motor is fixedly connected with a disc, the eccentric end of the disc is fixedly connected with a sliding column, the outer surface of the sliding column is provided with a long groove body, the sliding column can reciprocatingly and linearly slide in the long groove body, a telescopic rod is arranged between the long groove body and the negative pressure pipeline, and both ends of the telescopic rod are fixedly connected with the long groove body and the negative pressure pipeline respectively, and the inner side of the long groove body is fixedly installed with a beating rod.

[0016] Compared with the prior art, the mattress adjustable clamping assembly has the advantages that:

[0017] The utility model discloses a punching machine main part, hydraulic telescopic cylinder, punch cutter group and punch die direction consistent, speed equal interval that the mattress is conveyed in the linear conveying assembly and the synchronous reciprocating assembly conveys, and the mattress is relatively stationary with punch machine main part, hydraulic telescopic cylinder, punch cutter group, punch die, and by the hydraulic telescopic cylinder telescopic drive punch cutter group collocation punch die can complete the punching processing to the mattress, then, linear conveying assembly continues to convey the mattress forward, and the synchronous reciprocating assembly transports punch machine main part reversely, completes a punching processing, and repeats the above operation, can carry out the next punching processing, utilize above -mentioned mode, make the mattress punch in the continuous conveying process, avoided repeatedly to the mattress conveying start -stop, saved processing time to improve the punching efficiency.

[0018] The utility model discloses a stretchable pneumatic cylinder one telescopic, drive the pressing plate lifting can realize the clamping or loosening of the both ends of mattress, and, through the telescopic of stretchable pneumatic cylinder no.

[0019] The utility model discloses with the punching and conveying of mattress, the hole on the mattress passes through the dust extraction port, through starting cross -flow fan, can make the negative pressure in negative pressure pipeline, and the residual punching debris in the hole of mattress is sucked, and has filter screen filtration collection to collect box, avoids the scattering of the debris pouring out.

[0020] The utility model discloses through the setting of beating mechanism, beats by beating rod to the mattress, to make the waste in the hole of mattress separate from the hole inner wall, and then facilitate the negative pressure pipeline to suck the punching debris. DRAWINGS

[0021] Figure 1 It is the main body structure schematic drawing of the utility model;

[0022] Figure 2 It is the main body structure split schematic drawing of the utility model;

[0023] Figure 3 It is the mattress adjustable clamping assembly, linear conveying assembly and synchronous reciprocating assembly related structure schematic drawing of the utility model;

[0024] Figure 4 It is the dust removal subassembly related structure schematic drawing of the utility model;

[0025] Figure 5 It is the beating mechanism related structure schematic drawing of the utility model.

[0026] REFERENCE SIGNS

[0027] 1 punch main body;2, hydraulic telescopic cylinder;3, punch cutter group;4, punch die;5, adjustable mattress clamping assembly;51, clamping frame;52, U-shaped clamping plate;53, telescopic cylinder 1;54, pressing plate;55, telescopic cylinder 2;56, support plate;6, linear conveying assembly;61, slide rail seat 1;62, first motor;63, threaded screw;64, conveying plate;7, synchronous reciprocating assembly;71, slide rail seat 2;72, second motor;73, reciprocating screw;8, chip removal assembly;81, negative pressure pipeline;82, chip suction port;83, cross-flow fan;84, collection box;85, filter screen;86, beating mechanism;861, third motor;862, disc;863, slide column;864, long slot body;865, telescopic rod;866, beating rod. DETAILED DESCRIPTION

[0028] In order to make the technical problems, technical schemes and advantages of the utility model clearer, specific embodiments will be described in detail below with reference to the drawings.

[0029] As shown in the accompanying Figure 1 to the accompanying Figure 5 The embodiment of the utility model provides a adjustable latex mattress punch device, including punch main body 1, punch main body 1 is provided with hydraulic telescopic cylinder 2, and the telescopic end of hydraulic telescopic cylinder 2 is installed punch cutter group 3, punch main body 1 still is provided with punch die 4 located punch cutter group 3 below, still including adjustable mattress clamping assembly 5, adjustable mattress clamping assembly 5 can be adjusted according to mattress length, and mattress is clamped, linear conveying assembly 6, linear conveying assembly 6 is used to drive the mattress adjustable clamping assembly 5 on mattress uniform speed linear movement, synchronous reciprocating assembly 7, synchronous reciprocating assembly 7 is used to drive punch main body 1, hydraulic telescopic cylinder 2, punch cutter group 3 and punch die 4 periodic reciprocating uniform speed movement, the conveying direction of linear conveying assembly 6 and synchronous reciprocating assembly 7 is in same straight line, and the conveying direction of linear conveying assembly 6 and synchronous reciprocating assembly 7 is same in the process, and its conveying speed is also same.

[0030] Among them, suppose linear conveying assembly 6 and synchronous reciprocating assembly 7 same direction conveying, the conveying speed of linear conveying assembly 6 is V1, the conveying speed of synchronous reciprocating assembly 7 is V2, V1=V2, in the interval of mattress that linear conveying assembly 6 conveys and punch main body 1, hydraulic telescopic cylinder 2, punch cutter group 3 and punch die 4 that synchronous reciprocating assembly 7 conveys are consistent, equal speed, punch main body 1, hydraulic telescopic cylinder 2, punch cutter group 3, punch die 4 and mattress are relatively stationary, and punch cutter group 3 is driven by hydraulic telescopic cylinder 2 telescopic and punch die 4 can complete punch processing to mattress, then, linear conveying assembly 6 continues to convey mattress forward, synchronous reciprocating assembly 7 reverse conveying punch main body 1, completes a punch processing, repeats the above operation, can carry out next punch processing.

[0031] Preferably, the mattress adjustable clamping assembly 5 comprises a clamping frame 51, both sides of the clamping frame 51 in the length direction are provided with a U-shaped clamping plate 52, the shape of the U-shaped clamping plate 52 is a U-shaped with a rectangular frame on one side open, the top of the U-shaped clamping plate 52 is provided with a telescopic cylinder 53, the telescopic end of the telescopic cylinder 53 is fixedly connected with a pressing plate 54, one side of the clamping frame 51 in the length direction is provided with a telescopic cylinder 55, one of the U-shaped clamping plates 52 is fixedly connected with the telescopic end of the telescopic cylinder 55, the other U-shaped clamping plate 52 is fixedly connected with the clamping frame 51, both sides of the clamping frame 51 in the width direction are fixedly installed with a support plate 56.

[0032] Specifically, by the telescopic cylinder 53 telescopic, driving the pressing plate 54 lifting and lowering can realize the clamping or loosening of both ends of the mattress, and by the telescopic of the telescopic cylinder 55, the spacing between the two U-shaped clamping plates 52 can be adjusted to adapt to the mattress of different lengths.

[0033] Preferably, the width of the clamping frame 51 is greater than the width of the punch machine body 1, and the punch machine body 1 is located between the two U-shaped clamping plates 52.

[0034] Preferably, the straight line conveying assembly 6 comprises a slide rail seat one 61, the bottom of the support plate 56 can slide linearly along the slide rail seat one 61, the slide rail seat one 61 is fixedly installed with a first motor 62, the slide rail seat one 61 is also rotatably connected with a threaded lead screw 63, the output end of the first motor 62 is fixedly connected with one end of the threaded lead screw 63, the bottom of the support plate 56 is fixedly installed with a conveying plate 64, and the conveying plate 64 is threadedly connected to the outer surface of the threaded lead screw 63.

[0035] Preferably, the synchronous reciprocating assembly 7 comprises a slide rail seat two 71 fixedly installed in the middle of the slide rail seat one 61, the slide rail seat two 71 is fixedly installed with a second motor 72 on one side, the middle of the slide rail seat two 71 is rotatably connected with a reciprocating lead screw 73, the punch machine body 1 bottom can slide linearly along the slide rail seat two 71, and the punch machine body 1 bottom is also threadedly connected with the reciprocating lead screw 73.

[0036] Specifically, by driving the threaded lead screw 63 to rotate through the first motor 62, the conveying plate 64 can be threadedly driven to move linearly, thereby realizing the uniform linear conveying of the mattress, similarly, by driving the reciprocating lead screw 73 to rotate through the second motor 72, the punch machine body 1, the hydraulic telescopic cylinder 2, the punch knife group 3 and the punch die 4 can be threadedly driven to reciprocate uniformly and linearly, thereby realizing that when the punch machine body 1, the hydraulic telescopic cylinder 2, the punch knife group 3, the punch die 4 and the mattress move in the same direction, they are relatively stationary in order to carry out punching processing.

[0037] Among them, the existing control system is used to control the first motor 62 and the second motor 72, and then the conveying speed can be adjusted.

[0038] Preferably, the punching machine body 1 is provided with a dust removal assembly 8 below the mattress adjustable clamping assembly 5, the dust removal assembly 8 comprises a negative pressure pipeline 81 fixedly installed on the punching machine body 1, the top of the negative pressure pipeline 81 is provided with a dust suction port 82, the bottom of the negative pressure pipeline 81 is provided with a cross-flow fan 83, and the middle of the negative pressure pipeline 81 is detachably provided with a collection box 84.

[0039] Specifically, with the punching and conveying of the mattress, the holes on the mattress pass through the dust suction port 82, and the cross-flow fan 83 is started to generate negative pressure in the negative pressure pipeline 81, so that the residual punching debris in the holes of the mattress is sucked into the negative pressure pipeline 81 and filtered by the filter screen 85 and collected into the collection box 84.

[0040] Preferably, the beating mechanism 86 comprises a third motor 861 fixedly installed on the negative pressure pipeline 81, the output end of the third motor 861 is fixedly connected with a disc 862, the eccentric end of the disc 862 is fixedly connected with a slide column 863, the outer surface of the slide column 863 is provided with a long groove body 864, the slide column 863 can reciprocatingly and linearly slide in the long groove body 864, a telescopic rod 865 is arranged between the long groove body 864 and the negative pressure pipeline 81, and the two ends of the telescopic rod 865 are fixedly connected with the long groove body 864 and the negative pressure pipeline 81 respectively, and the inner side of the long groove body 864 is fixedly installed with a beating rod 866.

[0041] Specifically, the third motor 861 drives the disc 862 to rotate, and at the same time, the linear limiting of the telescopic rod 865 to the long groove body 864 can make the slide column 863 drive the long groove body 864 to reciprocatingly and linearly move, and then drive the beating rod 866 to beat the mattress, so that the waste in the holes of the mattress is separated from the inner wall of the holes, and then the punching debris is easily sucked into the negative pressure pipeline 81.

[0042] Finally, it should be pointed out that: first, in the description of the present application, it should be pointed out that unless otherwise specified and limited, the terms "installation", "connection", "connection" should be understood broadly, which can be mechanical connection or electrical connection, or the communication between two elements, or direct connection, "up", "down", "left", "right" and the like are only used to represent the relative positional relationship, when the absolute position of the described object changes, the relative positional relationship may change;

[0043] Secondly: the utility model discloses the embodiment in the drawing, only relates to the structure involved in the embodiment of the present disclosure, other structures can refer to the usual design, in the case where there is no conflict, the same embodiment and different embodiments of the utility model can be combined with each other.

[0044] Finally: the above described is only the preferred embodiment of the utility model, and does not limit the utility model, and any modification, equivalent replacement, improvement etc. that is made within the spirit and principle of the utility model should be included in the protection scope of the utility model.

Claims

1. An adjustable latex mattress punching device, comprising a puncher body (1), a hydraulic telescopic cylinder (2) is arranged on the puncher body (1), a punch cutter group (3) is installed on the telescopic end of the hydraulic telescopic cylinder (2), a punch die (4) is arranged below the punch cutter group (3) on the puncher body (1), characterized in that, Also include The mattress adjustable clamping assembly (5) can be adjusted according to the length of the mattress, and the mattress is clamped; Linear conveying assembly (6), the linear conveying assembly (6) is used to drive the mattress on the mattress adjustable clamping assembly (5) to move uniformly and linearly; Synchronous reciprocating assembly (7), the synchronous reciprocating assembly (7) is used to drive the punch main body (1), the hydraulic telescopic cylinder (2), the punch cutter group (3) and the punch die (4) to move periodically and uniformly; The conveying direction of the linear conveying assembly (6) and the synchronous reciprocating assembly (7) is on the same straight line, and the conveying speed of the linear conveying assembly (6) and the synchronous reciprocating assembly (7) is the same during the same conveying direction.

2. The adjustable latex mattress puncturing device of claim 1, wherein, The mattress adjustable clamping assembly (5) includes a clamping frame (51), the two sides of the clamping frame (51) are provided with a U-shaped clamping plate (52), the top of the U-shaped clamping plate (52) is provided with a telescopic cylinder (53), the telescopic end of the telescopic cylinder (53) is fixedly connected with a pressing plate (54), one side of the clamping frame (51) is provided with a telescopic cylinder (55), one of the U-shaped clamping plates (52) is fixedly connected with the telescopic end of the telescopic cylinder (55), and the other U-shaped clamping plate (52) is fixedly connected with the clamping frame (51), and the two sides of the clamping frame (51) are fixedly installed with a supporting plate (56).

3. The adjustable latex mattress puncturing device of claim 2, wherein, The width of the clamping frame (51) is greater than the width of the punch main body (1), and the punch main body (1) is located between the two U-shaped clamping plates (52).

4. The adjustable latex mattress puncturing device of claim 2, wherein, The linear conveying assembly (6) includes a slide rail seat one (61), the bottom of the supporting plate (56) can slide linearly along the slide rail seat one (61), the first motor (62) is fixedly installed on the slide rail seat one (61), the threaded lead screw (63) is also rotatably connected to the slide rail seat one (61), the output end of the first motor (62) is fixedly connected with one end of the threaded lead screw (63), the bottom of the supporting plate (56) is fixedly installed with a conveying plate (64), and the conveying plate (64) is threadedly connected to the outer surface of the threaded lead screw (63).

5. The adjustable latex mattress puncturing device of claim 4, wherein, The synchronous reciprocating assembly (7) includes a slide rail seat two (71) fixedly installed in the middle of the slide rail seat one (61), the second motor (72) is fixedly installed on one side of the slide rail seat two (71), the reciprocating screw rod (73) is rotatably connected to the middle of the slide rail seat two (71), the bottom of the punch main body (1) can slide linearly along the slide rail seat two (71), and the bottom of the punch main body (1) is also threadedly connected with the reciprocating screw rod (73).

6. The adjustable latex mattress puncturing device of claim 1, wherein, The punching machine body (1) is provided with a dust removal assembly (8) below the mattress adjustable clamping assembly (5), the dust removal assembly (8) comprises a negative pressure pipeline (81) fixedly installed on the punching machine body (1), the top of the negative pressure pipeline (81) is provided with a dust suction port (82), the bottom of the negative pressure pipeline (81) is provided with a cross-flow fan (83), the middle of the negative pressure pipeline (81) is detachably provided with a collecting box (84), the bottom of the collecting box (84) is provided with a filter screen (85), and the length direction of the negative pressure pipeline (81) is provided with a beating mechanism (86) on both sides.

7. The adjustable latex mattress puncturing device of claim 6, wherein, The beating mechanism (86) comprises a third motor (861) fixedly installed on the negative pressure pipeline (81), the output end of the third motor (861) is fixedly connected with a disc (862), the eccentric end of the disc (862) is fixedly connected with a sliding column (863), the outer surface of the sliding column (863) is provided with a long groove body (864), the sliding column (863) can reciprocatingly and linearly slide in the long groove body (864), a telescopic rod (865) is arranged between the long groove body (864) and the negative pressure pipeline (81), and the two ends of the telescopic rod (865) are fixedly connected with the long groove body (864) and the negative pressure pipeline (81) respectively, and the inner side of the long groove body (864) is fixedly installed with a beating rod (866).

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