Autoclaved sand-lime brick production equipment using industrial waste residues as raw materials

By introducing load-bearing and receiving components and feeding and discharging mechanisms into the autoclaved sand-lime brick production equipment, the automated input and output of materials has been achieved, solving the problem of excessive manual intervention in existing equipment and improving production efficiency.

CN223904181UActive Publication Date: 2026-02-13EZHOU GUOWEI BUILDING MATERIALS CO LTD
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Patent Information

Application Number
CN202520001766.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-02
Publication Date
2026-02-13
Estimated Expiration
2035-01-02

AI Technical Summary

Technical Problem

Existing autoclaved sand-lime brick production equipment has shortcomings in terms of automatic feeding and output of products, requiring a lot of manual intervention, which affects production efficiency.

Method used

By employing a load-bearing and receiving component and a feeding and discharging mechanism, combined with components such as a drive motor, lead screw assembly, sliding base, and pusher plate, the automatic input and output of materials is achieved, reducing manual intervention.

Benefits of technology

The automated production of autoclaved sand-lime bricks has been achieved, improving processing efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides autoclaved sand-lime brick production equipment using industrial waste residues as raw materials, and relates to the technical field of autoclaved sand-lime brick production, the autoclaved sand-lime brick production equipment comprises a bearing and containing assembly and a demolding output mechanism, a feeding and discharging mechanism assembled by bolts is arranged above the two ends of the bearing and containing assembly, and the demolding output mechanism is arranged above the two ends of the bearing and containing assembly. A demolding output mechanism installed in a sleeving mode is arranged on the inner edge side of the bearing and containing assembly, a punch forming component assembled through bolts is arranged above the periphery of the bearing and containing assembly, and the demolding output mechanism comprises a telescopic machine arm, a hinge base, a pneumatic telescopic rod and a lifting frame. According to the utility model, after the slotting cabin, the driving motor and the screw rod group on the feeding and discharging mechanism are used above the two ends of the bearing and accommodating assembly to carry out output transmission operation, the sliding base, the material surrounding plate and the material pushing plate are used for inputting materials to be processed and processed products into and out of equipment, so that the effect of automatic production is realized; therefore, manual interference is reduced, and the machining efficiency of equipment is improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the production technology field of steam pressure sand lime brick, especially to a steam pressure sand lime brick production equipment using industrial waste residue as raw material. BACKGROUND

[0002] The steam pressure sand lime brick and the steam pressure fly ash brick are made of fly ash or other slag or sand lime, adding lime, gypsum and aggregate, and are made through the processes of embryo preparation, pressing forming, high-efficiency steam curing and the like. The steam pressure brick complete equipment includes main equipment such as a mixer, a digestion machine, a steam pressure brick machine, a wheel mill and a steam pressure kettle, and auxiliary equipment such as a box-type feeder, a screw conveyor, a climbing bucket, an aggregate scale, a belt conveyor, a curing trolley and a transfer car. The steam pressure brick is superior to the artificial stone in many aspects such as frost resistance, corrosion resistance and compressive strength.

[0003] The existing steam pressure sand lime brick production equipment has the problems that it is inconvenient to automatically feed and output products, and manual intervention is still required. Therefore, the utility model provides a steam pressure sand lime brick production equipment using industrial waste residue as raw material to solve the problems in the prior art. UTILITY MODEL CONTENTS

[0004] In view of the above problems, the utility model provides a steam pressure sand lime brick production equipment using industrial waste residue as raw material. The steam pressure sand lime brick production equipment using industrial waste residue as raw material mainly uses the slotted cabin on the inlet and outlet mechanism, the driving motor and the screw rod group on the two ends of the bearing containing assembly to drive the sliding base, the material surrounding plate and the material pushing plate to input and output the materials to be processed and the finished products, so as to realize the effect of automatic production and reduce the manual intervention and improve the processing efficiency of the equipment.

[0005] To achieve the purpose of the utility model, the utility model realizes the following technical scheme: a steam pressure sand lime brick production equipment using industrial waste residue as raw material, including bearing containing assembly and demolding output mechanism, the two ends of the bearing containing assembly are provided with the inlet and outlet mechanism assembled by bolts, the inner edge side of the bearing containing assembly is provided with the demolding output mechanism installed in a sleeve, and the upper part of the four sides of the bearing containing assembly is provided with the punch forming part assembled by bolts.

[0006] The demolding output mechanism comprises a telescopic arm, a hinged base, a pneumatic telescopic rod, a lifting frame, a connecting rod and a pushing plate, the telescopic arm is arranged on the inner side of the bearing and containing assembly, one end of the telescopic arm is provided with the hinged base, one end of the hinged base is provided with the pneumatic telescopic rod, the output end of the pneumatic telescopic rod is provided with the lifting frame connected by a hinge, the upper side of the lifting frame is provided with the connecting rod, and the top end of the connecting rod is provided with the pushing plate.

[0007] As a preferred embodiment of the utility model, the hinged base and the pneumatic telescopic rod are distributed in annular symmetry with the central axis of the lifting frame.

[0008] As a preferred embodiment of the utility model, the bearing and containing assembly comprises a pressure relief pad, a pad base plate, an inner support, a bearing cabin, a feeding hole plate, a long placement plate and a short placement plate, the top side of the pressure relief pad is provided with the pad base plate, the middle part of the pad base plate is provided with the inner support assembled by bolts in the upper side, the upper side of the inner support is provided with the bearing cabin, the top end of the bearing cabin is provided with the feeding hole plate assembled by bolts, one end of the feeding hole plate is provided with the long placement plate, and the other end of the feeding hole plate is provided with the short placement plate.

[0009] As a preferred embodiment of the utility model, the feeding and discharging mechanism comprises a bolt clamping seat, a slotted cabin, a driving motor, a screw rod set, a sliding base, a material surrounding plate and a material pushing plate, the bolt clamping seat is bolted on the upper side of the side of the feeding hole plate, one side of the bolt clamping seat is provided with the slotted cabin, the screw rod set connected with the output end of the driving motor is arranged on the slotted cabin, the sliding base is threadedly connected with the screw rod set, the material surrounding plate is arranged on the inner side of the sliding base, and the material pushing plate is arranged on one side of the material surrounding plate.

[0010] As a preferred embodiment of the utility model, the stamping forming part comprises an end-to-end frame, a slotted column, a sliding rod, a top cover, a hydraulic cylinder, a push rod, a lifting base plate, a bolt pad seat and a stamping block, the end-to-end frame is bolted on the upper side of the four sides of the pad base plate, the upper side of the end-to-end frame is provided with the slotted column, the inside of the slotted column is provided with the sliding rod, and the top end of the slotted column is provided with the top cover.

[0011] As a preferred embodiment of the utility model, the inner side of the top cover is provided with the hydraulic cylinder, the output end of the hydraulic cylinder is provided with the push rod, the bottom end of the push rod is provided with the lifting base plate, the lower side of the lifting base plate is provided with the bolt pad seat, and the lower side of the bolt pad seat is provided with the stamping block.

[0012] The utility model discloses the beneficial effect is:

[0013] The utility model mainly is using the slot cabin, drive motor, screw rod group on the feeding and discharging mechanism on the top of two ends of bearing containing component, and the sliding base, the material surrounding board and the material pushing plate will need to be processed material and the product of processing completion input and output equipment after output transmission operation, thereby realizing the effect of automatic production, thereby reducing the manual intervention and improving the processing efficiency of equipment. BRIEF DESCRIPTION OF DRAWINGS

[0014] Figure 1 It is the three-dimensional structure schematic diagram of the utility model;

[0015] Figure 2 It is the bottom view three-dimensional structure schematic diagram of the utility model;

[0016] Figure 3 It is the three-dimensional structure schematic diagram of the feeding and discharging mechanism of the utility model;

[0017] Figure 4 It is the three-dimensional structure schematic diagram of the stripping output mechanism of the utility model.

[0018] Among them: 1, bearing containing component;101, pressure relief pad;102, pad baseboard;103, inner support;104, bearing cabin;105, feeding hole plate;106, long plate;107, short plate;2, feeding and discharging mechanism;201, bolt clamp seat;202, slot cabin;203, drive motor;204, screw rod group;205, sliding base;206, material surrounding board;207, material pushing plate;3, stripping output mechanism;301, telescopic arm;302, hinged base;303, pneumatic telescopic rod;304, lifting frame;305, connecting rod;306, push-out plate;4, punch forming part;401, end-to-end frame;402, slotted column;403, sliding rod;404, top cover;405, hydraulic cylinder;406, push rod;407, lifting base plate;408, bolt pad seat;409, punch block. DETAILED DESCRIPTION

[0019] In order to deepen the understanding of the utility model, the utility model will be further described in the following embodiment, and the embodiment is only used to explain the utility model, and does not constitute the limitation of the protection scope of the utility model.

[0020] According to Figures 1-4 As shown in the figure, the embodiment proposes a kind of autoclaved sand-lime brick production equipment using industrial waste residue as raw material, including bearing containing component 1 and stripping output mechanism 3, the feeding and discharging mechanism 2 of bolt assembly is provided on the top of two ends of bearing containing component 1, stripping output mechanism 3 of sleeve installation is provided in the side of inner edge of bearing containing component 1, punch forming part 4 of bolt assembly is provided on the top of four around of bearing containing component 1;

[0021] The demolding output mechanism 3 comprises a telescopic arm 301, a hinged base 302, a pneumatic telescopic rod 303, a lifting frame 304, a connecting rod 305, and a push plate 306. The telescopic arm 301 is arranged on the inner side of the bearing and containing assembly 1. One end of the telescopic arm 301 is provided with the hinged base 302. One end of the hinged base 302 is provided with the pneumatic telescopic rod 303. The output end of the pneumatic telescopic rod 303 is provided with the hinged lifting frame 304. The upper side of the lifting frame 304 is provided with the connecting rod 305. The top end of the connecting rod 305 is provided with the push plate 306.

[0022] The hinged base 302 and the pneumatic telescopic rod 303 are arranged in a ring-shaped symmetrical distribution along the central axis of the lifting frame 304.

[0023] In this embodiment, when demolding is needed, the pneumatic telescopic rod 303 at the inner end of the hinged base 302 is used to output power to drive the output end to operate. After the pneumatic telescopic rod 303 is operated by the output power, the lifting frame 304 and the connecting rod 305 are operated upward, so that the push plate 306 pushes the product out of the feeding hole plate 105.

[0024] The bearing and containing assembly 1 comprises a decompression pad 101, a pad base plate 102, an inner support 103, a bearing cabin 104, a feeding hole plate 105, a long placement plate 106, and a short placement plate 107. The top side of the decompression pad 101 is provided with the pad base plate 102. The upper middle part of the pad base plate 102 is provided with the bolted inner support 103. The upper side of the inner support 103 is provided with the bearing cabin 104. The top end of the bearing cabin 104 is provided with the bolted feeding hole plate 105. One end of the feeding hole plate 105 is provided with the long placement plate 106. The other end of the feeding hole plate 105 is provided with the short placement plate 107.

[0025] In this embodiment, when in use, the bearing cabin 104 is bolted to the top side of the pad base plate 102 by the inner support 103. After the decompression pad 101 and the pad base plate 102 are matched, the equipment is placed at the processing site. When processing is needed, the long placement plate 106 is used to place a sufficient amount of raw materials.

[0026] The feeding and discharging mechanism 2 comprises a bolted clamping seat 201, a slotted cabin 202, a driving motor 203, a screw rod set 204, a sliding base 205, a material surrounding plate 206, and a material pushing plate 207. The bolted clamping seat 201 is bolted to the upper side of the edge of the feeding hole plate 105. One side of the bolted clamping seat 201 is provided with the slotted cabin 202. The slotted cabin 202 is provided with the screw rod set 204 connected to the output end of the driving motor 203. The screw rod set 204 is threadedly connected with the sliding base 205. The inner side of the sliding base 205 is provided with the material surrounding plate 206. One side of the material surrounding plate 206 is provided with the material pushing plate 207.

[0027] When the feeding needs to be performed, the driving motor 203 at one end of the slotted cabin 202 is used to drive the output end to operate, so that the driving motor 203 can drive the lead screw set 204 on the slotted cabin 202 to operate, and the sliding base 205 is driven to slide and operate, and the surrounding material plate 206 can input the raw materials into the bearing cabin 104 below the feeding hole plate 105.

[0028] The punch forming part 4 comprises an end-to-end frame 401, a slotted column 402, a sliding rod 403, a top cover 404, a hydraulic cylinder 405, a push rod 406, a lifting base plate 407, a bolt pad seat 408 and a punch block 409. The end-to-end frame 401 is bolted on the upper side of the four sides of the pad base plate 102. The upper side of the end-to-end frame 401 is provided with the slotted column 402, and the inside of the slotted column 402 is provided with the sliding rod 403. The top end of the slotted column 402 is provided with the top cover 404.

[0029] When the material needs to be pushed out, the driving motor 203 at one end of the slotted cabin 202 is used to drive the output end to operate, so that the driving motor 203 can drive the lead screw set 204 on the slotted cabin 202 to operate, and the sliding base 205 is driven to slide and operate, and the push material plate 207 can output the product through the short plate 107 to complete the final discharging.

[0030] The inner side of the top cover 404 is provided with the hydraulic cylinder 405, and the output end of the hydraulic cylinder 405 is provided with the push rod 406. The bottom end of the push rod 406 is provided with the lifting base plate 407, and the lower side of the lifting base plate 407 is provided with the bolt pad seat 408. The lower side of the bolt pad seat 408 is provided with the punch block 409.

[0031] When the punch needs to be performed, the hydraulic cylinder 405 on the top cover 404 is used to drive the output end to operate, so that the hydraulic cylinder 405 can drive the push rod 406 to operate downward. When the push rod 406 operates downward, the lifting base plate 407 cooperates with the punch block 409 below the bolt pad seat 408 to form a punch forming effect on the raw materials.

[0032] The working principle of the autoclaved sand lime brick production equipment using industrial waste residue as raw material is as follows: when in use, the load cabin 104 is bolted on the top side of the pad base plate 102 through the inner support 103, so that the reduced pressure pad 101 cooperates with the pad base plate 102, and the equipment is placed at the processing site; when processing is needed, the long placement plate 106 is used to place a sufficient amount of raw materials; when feeding is needed, the driving motor 203 at one end of the slotting cabin 202 outputs power to drive the output end to operate, so that the driving motor 203 outputs power to operate, which can drive the lead screw set 204 on the slotting cabin 202 to output and operate, so that the sliding base 205 is slidably operated, and the surrounding material plate 206 inputs the raw materials into the load cabin 104 below the feeding hole plate 105; when stamping is needed, the hydraulic cylinder 405 on the top cover 404 outputs power to drive the output end to operate, so that the hydraulic cylinder 405 outputs power to operate, which can drive the push rod 406 to operate downward; after the push rod 406 operates downward, the lifting base plate 407 cooperates with the stamping block 409 below the bolt pad seat 408 to form a stamping forming effect on the raw materials; when demolding is needed, the pneumatic telescopic rod 303 in the inner end of the hinged base 302 outputs power to drive the output end to operate, so that the pneumatic telescopic rod 303 outputs power to operate, which makes the lifting frame 304 and the connecting rod 305 operate upward, so that the push-out plate 306 pushes out the product from the feeding hole plate 105; when the material needs to be pushed out, the driving motor 203 at one end of the slotting cabin 202 outputs power to drive the output end to operate, so that the driving motor 203 outputs power to operate, which can drive the lead screw set 204 on the slotting cabin 202 to output and operate, so that the sliding base 205 is slidably operated, and the push material plate 207 outputs the product from the short placement plate 107 to complete the final discharging.

[0033] The basic principle, main features and advantages of the present application are shown and described above. It should be understood by those skilled in the art that the present application is not limited by the above examples, and the above examples and descriptions in the specification are only to illustrate the principles of the present application. Without departing from the spirit and scope of the present application, various changes and improvements can be made to the present application, and these changes and improvements all fall within the scope of the claimed present application. The scope of protection of the present application is defined by the appended claims and their equivalents.

Claims

1. A production plant for autoclaved sand-lime bricks using industrial waste as raw material, comprising a load-bearing containment assembly (1) and a demoulding and output mechanism (3), characterized in that: The carrying containing assembly (1) is provided with bolted feeding and discharging mechanism (2) above both ends, the inner side of the carrying containing assembly (1) is provided with sleeve-mounted demolding output mechanism (3), and the periphery of the carrying containing assembly (1) is provided with bolted punch forming part (4) above. The demolding output mechanism (3) comprises telescopic machine arm (301), hinged base (302), pneumatic telescopic rod (303), lifting frame (304), connecting rod (305) and push-out plate (306), the telescopic machine arm (301) is arranged on the inner side of the carrying containing assembly (1), one end of the telescopic machine arm (301) is provided with the hinged base (302), one end of the hinged base (302) is provided with the pneumatic telescopic rod (303), the output end of the pneumatic telescopic rod (303) is provided with the hinged lifting frame (304), the upper side of the lifting frame (304) is provided with the connecting rod (305), and the top end of the connecting rod (305) is provided with the push-out plate (306).

2. The autoclaved sand-lime brick production device using industrial waste residue as raw material according to claim 1, characterized in that: The hinged base (302) and the pneumatic telescopic rod (303) are arranged in annular symmetry around the central axis of the lifting frame (304).

3. The autoclaved sand-lime brick production device using industrial waste residue as raw material according to claim 1, characterized in that: The carrying containing assembly (1) comprises decompression pad (101), pad base plate (102), inner support (103), carrying cabin (104), feeding hole plate (105), long placement plate (106) and short placement plate (107), the top side of the decompression pad (101) is provided with the pad base plate (102), the middle part of the pad base plate (102) is provided with the bolted inner support (103) above, the upper side of the inner support (103) is provided with the carrying cabin (104), the top end of the carrying cabin (104) is provided with the bolted feeding hole plate (105), one end of the feeding hole plate (105) is provided with the long placement plate (106), and the other end of the feeding hole plate (105) is provided with the short placement plate (107).

4. The autoclaved sand-lime brick production device using industrial waste residue as raw material according to claim 3, characterized in that: The feeding and discharging mechanism (2) comprises bolted clamping seat (201), slotted cabin (202), driving motor (203), screw rod group (204), sliding base (205), surrounding material plate (206) and pushing material plate (207), the bolted clamping seat (201) is bolted on the side of the feeding hole plate (105), one side of the bolted clamping seat (201) is provided with the slotted cabin (202), the slotted cabin (202) is provided with the screw rod group (204) connected with the output end of the driving motor (203), the screw rod group (204) is threadedly connected with the sliding base (205), the inner side of the sliding base (205) is provided with the surrounding material plate (206), and one side of the surrounding material plate (206) is provided with the pushing material plate (207).

5. The production equipment for steam pressure sand lime brick using industrial waste residue as raw material according to claim 3, characterized in that: The punch forming part (4) comprises end-to-end frame (401), slotted column (402), sliding rod (403), top cover (404), hydraulic cylinder (405), push rod (406), lifting base plate (407), bolt pad seat (408) and punch block (409), the end-to-end frame (401) is bolted on the upper side of the four sides of the pad base plate (102), the upper side of the end-to-end frame (401) is provided with a slotted column (402), and the inside of the slotted column (402) is provided with a sliding rod (403), and the top end of the slotted column (402) is provided with a top cover (404).

6. The autoclaved sand-lime brick production device using industrial waste residue as raw material according to claim 5, characterized in that: The inner side of the top cover (404) is provided with a hydraulic cylinder (405), and the output end of the hydraulic cylinder (405) is provided with a push rod (406), the bottom end of the push rod (406) is provided with a lifting base plate (407), the lower side of the lifting base plate (407) is provided with a bolt pad seat (408), and the lower side of the bolt pad seat (408) is provided with a punch block (409).

Citation Information

Patent Citations

  • Autoclaved sand-lime brick production equipment and process

    CN118578508A