Conductive rubber sleeve production device capable of realizing same-tunnel parallel vulcanization
By using separator and filter components in the conductive rubber sleeve production unit, the problem of harmful gas pollution has been solved, achieving clean production and health protection.
Patent Information
- Application Number
- CN202520589982.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-28
- Publication Date
- 2026-02-13
- Estimated Expiration
- 2035-03-28
AI Technical Summary
The existing conductive rubber sleeve and tunnel vulcanization production equipment emit pungent and harmful gases during the heating process, causing environmental pollution in the production workshop and harming the health of workers.
The conductive rubber sleeve production device, which vulcanizes in parallel with the tunnel, maintains the parallel state of the rubber sleeves through a separator component. Combined with the filter component, activated carbon plates are used to adsorb and filter harmful gases, reducing pollution and improving air quality.
It effectively reduces pollution in the production workshop, improves the air quality of the working environment, protects the health of workers, and does not affect the vulcanization results.
Smart Images
Figure CN223904349U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The application relates to the production technology of an electrically conductive rubber sleeve, in particular to an electrically conductive rubber sleeve production device capable of tunnel parallel vulcanization. BACKGROUND
[0002] A rubber sleeve blank is sleeved on a fixing roller of a printer, and the rubber sleeve blank needs to pass through multiple processes in a processing process, including vulcanization of the rubber sleeve blank, and vulcanized rubber has higher elasticity, heat resistance and tensile strength than non-vulcanized rubber.
[0003] In the production process of the existing electrically conductive rubber sleeve, vulcanization is a key step, which makes the rubber molecules cross-link by heating, so as to form vulcanized rubber with excellent physical and mechanical properties. Traditional vulcanization methods include direct vulcanization, indirect vulcanization and mixed gas vulcanization, among which direct vulcanization is to directly place the rubber product in hot water or a high-temperature environment for processing.
[0004] However, in the use process of the existing electrically conductive rubber sleeve tunnel vulcanization production device, the rubber sleeve needs to be continuously heated to ensure the vulcanization effect, but such high-temperature operation will cause the electrically conductive rubber sleeve to emit irritating harmful gases such as hydrogen sulfide, which will cause serious pollution to the environment of the production workshop. Long-term exposure to these harmful gases not only reduces the air quality of the working environment, but also has adverse effects on the health of workers. Therefore, the application provides an electrically conductive rubber sleeve production device capable of tunnel parallel vulcanization. CONTENT OF THE INVENTION
[0005] The application aims to solve the problem that heating the rubber sleeve will cause the rubber sleeve to emit irritating harmful gases, and provides an electrically conductive rubber sleeve production device capable of tunnel parallel vulcanization.
[0006] In order to achieve the above-mentioned purpose, the application specifically adopts the following technical scheme:
[0007] An electrically conductive rubber sleeve production device capable of tunnel parallel vulcanization, comprising a production frame, wherein one side of one of the support plates is fixedly connected with a motor one, the interiors of the two support plates are rotatably provided with conveying belts, the output end of the motor one is fixedly connected with the rotating shaft of the conveying belt, the interiors of the production frame are uniformly fixedly connected with a plurality of heat conduction plates, the interiors of the heat conduction plates are fixedly connected with electric heating pipes, the interiors of the production frame are symmetrically provided with a separation assembly, and the top of the production frame is provided with a filtering assembly.
[0008] By adopting the above technical scheme, when the rubber sleeves slowly move inside the production frame and are heated and vulcanized, the plurality of rubber sleeves can be separated from each other by controlling the separation assembly, so that each rubber sleeve is in a parallel state and does not adhere to each other during vulcanization. In addition, during the vulcanization process, the rubber sleeve emits a pungent smell due to the continuous high temperature. At this time, the filter assembly can be started to completely absorb the pungent smell and discharge it to the outside after filtration, thereby effectively reducing the serious pollution to the production workshop environment and greatly improving the air quality of the working environment to avoid adverse effects on the health of workers.
[0009] Further, the separation assembly comprises two fixed plates symmetrically fixed to the top surface inside the production frame, the opposite surfaces and the opposite surfaces of the two fixed plates are rotationally connected with bidirectional lead screws, and the bidirectional lead screws are fixedly connected with each other.
[0010] By adopting the above technical scheme, the two knobs are rotated to drive the plurality of bidirectional lead screws to rotate.
[0011] Further, a plurality of adjustment blocks are symmetrically threadedly connected to the bidirectional lead screws, a plurality of guide rods are fixedly connected to the bottoms of the adjustment blocks, and the bottoms of the guide rods are attached to the surface of the conveying belt.
[0012] By adopting the above technical scheme, with the rotation of the plurality of bidirectional lead screws, the two adjustment blocks on each bidirectional lead screw are close to each other on the corresponding bidirectional lead screw, so that the two guide rods are close to each other.
[0013] Further, the filter assembly comprises a collection box fixedly connected to the top of the production frame, a suction fan fixedly connected to one side of the collection box, an exhaust pipe fixedly connected to the output end of the suction fan, the other end of the exhaust pipe fixedly connected to the top of the production frame, a connecting frame slidably arranged inside the collection box, an activated carbon plate clamped inside the connecting frame, a plurality of air outlets formed in the bottom of one side of the collection box, and a shaking member arranged inside the collection box.
[0014] By adopting the above technical scheme, when the harmful gases enter the inside of the collection box, the activated carbon plate is used to deeply filter the harmful gases, and then the filtered gases are discharged to the outside through the air outlets.
[0015] Further, the shaking member comprises a sliding groove symmetrically formed in the two sides of the collection box, a sliding block fixedly connected to the two sides of the connecting frame, the sliding block being slidably connected in the sliding groove, a spring one fixedly connected to the upper and lower sides of the sliding block, and the other end of the spring one being fixedly connected to the inner wall of the sliding groove.
[0016] Through the spring one's rebound characteristics, the slider drives the connecting frame and the activated carbon plate to continuously vibrate inside the collecting box, and the activated carbon plate can be more effectively separated through continuous vibration.
[0017] Further, the inside of the collecting box is rotatably connected with a rotating shaft, one side of the collecting box is fixedly connected with a motor two, the output end of the motor two is fixedly connected with one end of the rotating shaft, the rotating shaft is fixedly connected with a protrusion, and the protruding end of the protrusion is abuttable with the bottom of the connecting frame.
[0018] Through the above technical scheme, the motor two is started to drive the rotating shaft to rotate, and the two protrusions are driven to rotate through the guidance of the rotating shaft.
[0019] Further, the inside of the connecting frame is symmetrically provided with a groove, the inside of the groove is fixedly connected with a spring two, the inside of the groove is slidably connected with a clamping block, one end of the clamping block is fixedly connected with one end of the spring two, the other end of the clamping block is arc-shaped, and the activated carbon plate is symmetrically provided with a clamping groove.
[0020] Through the above technical scheme, when the activated carbon plate completely loses activity and needs to be replaced, the connecting frame can be pulled upward to push the clamping block into the groove, and the activated carbon plate can be quickly pulled out for replacement.
[0021] Further, the production frame is provided with heat insulation glass.
[0022] Through the above technical scheme, the heat insulation glass can easily observe the vulcanization of the rubber sleeve inside the production frame, and the vulcanization process can be understood in real time.
[0023] In summary, the present application has at least one of the following beneficial effects:
[0024] 1. The present application is provided with a filtering assembly, which can effectively reduce the serious pollution to the production workshop environment by starting the filtering assembly to absorb and filter the pungent odor, and can greatly improve the air quality of the working environment to avoid adverse effects on the health of the workers.
[0025] 2. The present application is provided with a separation assembly, which can separate multiple rubber sleeves from each other when the rubber sleeves move slowly inside the production frame for heat vulcanization, so that each rubber sleeve is in a parallel state and does not stick together during the vulcanization process, so as to avoid affecting the vulcanization result. BRIEF DESCRIPTION OF DRAWINGS
[0026] Figure 1 It is a perspective structural schematic view of the device main body in the present application.
[0027] Figure 2 is a schematic diagram of the partition assembly in the application.
[0028] Figure 3 is a schematic diagram of the filter assembly in the application.
[0029] Figure 4 is a schematic diagram of the connection structure of the connecting frame and the activated carbon plate in the application.
[0030] BRIEF DESCRIPTION OF DRAWINGS
[0031] 1, production frame; 2, support plate; 3, motor one; 4, conveying belt; 5, heat conduction plate; 6, electric heating pipe; 7, fixed plate; 8, bidirectional screw; 9, knob; 10, adjusting block; 11, guide rod; 12, collection box; 13, air extractor; 14, air extraction pipe; 15, connecting frame; 16, activated carbon plate; 17, air outlet; 18, chute; 19, sliding block; 20, spring one; 21, rotating shaft; 22, motor two; 23, protruding block; 24, recess; 25, spring two; 26, clamping block; 27, clamping groove; 28, heat insulation glass. DETAILED DESCRIPTION
[0032] The following will be described in detail in combination with the accompanying Figures 1-4 The application will be further described in detail.
[0033] The application embodiment discloses a production device for conductive rubber sleeve vulcanized in tunnel in parallel.
[0034] Reference Figure 1 and Figure 2 A production device for conductive rubber sleeve vulcanized in tunnel in parallel, comprising a production frame 1, the inside of the production frame 1 is fixedly connected with support plates 2 in symmetry, one side of one of the support plates 2 is fixedly connected with a motor one 3, the inside of the two support plates 2 is rotatably provided with conveying belts 4, the output end of the motor one 3 is fixedly connected with the rotating shaft of the conveying belts 4, the inside top surface of the production frame 1 is uniformly fixedly connected with heat conduction plates 5, the inside of the heat conduction plates 5 is fixedly connected with electric heating pipes 6, the inside of the production frame 1 is symmetrically installed with partition assemblies, and the top of the production frame 1 is installed with filter assemblies.
[0035] In use, first start multiple electric heating pipes 6 to heat the inside of the production frame 1, when the temperature of the production frame 1 reaches the preset, multiple rubber sleeves to be processed can be placed at one end of the conveying belt 4, then the conveying belt 4 is driven to rotate by the motor 3, so that the rubber sleeves are slowly moved forward by the conveying belt 4, and when the rubber sleeves are slowly moved in the production frame 1 and vulcanized, the multiple rubber sleeves can be separated from each other by controlling the separation assembly, so that each rubber sleeve is parallel and not adhered together during vulcanization, so as not to affect the vulcanization result. Secondly, during the vulcanization process, the rubber sleeve emits a pungent smell under the action of high temperature, at this time the filter assembly can be started to absorb the pungent smell and discharge it after filtering, so as to effectively reduce the serious pollution to the production workshop environment and greatly improve the air quality of the working environment, so as to avoid the adverse effects on the health of the workers.
[0036] Referring to Figure 1 and Figure 2 , the separation assembly comprises two fixed plates 7 fixedly connected symmetrically on the top surface of the production frame 1, the opposite surfaces and the opposite surfaces of the two fixed plates 7 are rotatably connected with two-way lead screws 8, and the multiple two-way lead screws 8 are fixedly connected with each other. One end of one of the two-way lead screws 8 is fixedly connected with a knob 9, and the multiple two-way lead screws 8 are symmetrically and threadedly connected with adjusting blocks 10. The bottom of the adjusting block 10 is fixedly connected with a guide rod 11, and the bottom end of the guide rod 11 is attached to the surface of the conveying belt 4.
[0037] In use, first rotate the two knobs 9 to drive the multiple two-way lead screws 8 to rotate, and with the rotation of the multiple two-way lead screws 8, the two adjusting blocks 10 on each two-way lead screw 8 will move closer to each other on the corresponding two-way lead screw 8, so that the two guide rods 11 are close to each other. At this time, the multiple rubber sleeves on the conveying belt 4 can be separated and guided by the two guide rods 11, so that each rubber sleeve is parallel and not adhered together during vulcanization, so as not to affect the vulcanization result.
[0038] Referring to Figure 1 and Figure 3 , the filter assembly comprises a collection box 12 fixedly connected to the top of the production frame 1, an air extractor 13 fixedly connected to one side of the collection box 12, an air extractor 13 fixedly connected to the output end of the air extractor 13, and an air extractor 13 fixedly connected to the top of the production frame 1. The other end of the air pipe 14 is fixedly connected with the production frame 1, the inside of the collection box 12 is slidably provided with a connecting frame 15, the inside of the connecting frame 15 is clamped with an activated carbon plate 16, a plurality of air outlets 17 are formed in the bottom of the collection box 12, and a shaking member is arranged in the collection box 12.
[0039] Secondly, the shaking part includes the chute 18 symmetrically opened in the inside of the collecting box 12, the sliding block 19 fixedly connected on the both sides of the connecting frame 15, the sliding block 19 slidingly connected in the chute 18, the spring one 20 fixedly connected on the upper and lower sides of the sliding block 19, the other end of the spring one 20 fixedly connected with the inner wall of the chute 18, the rotating shaft 21 penetratingly and rotatably connected in the inside of the collecting box 12, the motor two 22 fixedly connected on one side of the collecting box 12, the output end of the motor two 22 fixedly connected with one end of the rotating shaft 21, the protruding end of the protruding block 23 can be attached to the bottom of the connecting frame 15.
[0040] In use, first, start the air extractor 13 to generate strong suction, so that the pungent smell generated in the production frame 1 is sucked into the inside of the collecting box 12 through the guide of the air extractor pipe 14, and when the harmful gas enters the inside of the collecting box 12, the harmful gas is deeply filtered through the activated carbon plate 16, and then the filtered gas is discharged to the outside through the air outlet 17, so as to effectively reduce the serious pollution to the production workshop environment, greatly improve the air quality of the working environment, and prevent the adverse effects on the health of the workers;
[0041] Secondly, in the filtering process, the motor two 22 can be started to drive the rotating shaft 21 to rotate, at this time, the two protruding blocks 23 are driven to rotate through the guide of the rotating shaft 21, and with the protruding end of the protruding block 23 intermittently impacting the bottom of the connecting frame 15, the connecting frame 15 drives the two sliding blocks 19 to reciprocatingly slide in the chute 18, and the up and down movement of the sliding block 19 extrudes the spring one 20 at both ends, at this time, through the rebound characteristics of the spring one 20, the sliding block 19 drives the connecting frame 15 and the activated carbon plate 16 to continuously shake in the inside of the collecting box 12, through the continuous shaking of the activated carbon plate 16, the adsorbed substances in the activated carbon plate 16 can be more effectively separated, so as to improve the adsorption efficiency, promote the desorption of the adsorbed substances, and make the activated carbon plate 16 continue to adsorb new pollutants, greatly improve the service life of the activated carbon plate 16.
[0042] Referring to Figure 3 and Figure 4 , the recess 24 is symmetrically opened in the inside of the connecting frame 15, the spring two 25 is fixedly connected in the inside of the recess 24, the clamping block 26 is slidingly connected in the inside of the recess 24, one end of the clamping block 26 is fixedly connected with one end of the spring two 25, the other end of the clamping block 26 is arc-shaped, and the clamping groove 27 is symmetrically opened in the both sides of the activated carbon plate 16.
[0043] In use, when the activated carbon plate 16 is completely lost and needs to be replaced, the connecting frame 15 can be pulled up, at which time the inner wall of the clamping groove 27 will extrude the arc-shaped end of the clamping block 26 to push it into the groove 24, at which time the activated carbon plate 16 can be quickly pulled out for replacement, and then a new activated carbon plate 16 is inserted into the connecting frame 15, at which time the two sides of the activated carbon plate 16 will again extrude the arc-shaped end of the clamping block 26 to make it enter the groove 24, and when the activated carbon plate 16 is completely inserted into the connecting frame 15, the spring 25 will rebound to push the clamping block 26 into the clamping groove 27, and through the clamping of the clamping block 26 on the clamping groove 27, the activated carbon plate 16 can be stably placed in the connecting frame 15 to prevent loosening during shaking.
[0044] Referring to Figure 1 The production frame 1 is provided with heat insulation glass 28 on one side.
[0045] In use, the heat insulation glass 28 can easily observe the vulcanization of the rubber sleeve inside the production frame 1 to understand the vulcanization process in real time.
[0046] The implementation principle of the conductive rubber sleeve production device according to the embodiment is as follows: in use, first, start the multiple electric heating pipes 6 to heat the inside of the production frame 1, when the temperature of the production frame 1 reaches the preset, multiple strip-shaped conductive rubber sleeves to be processed are placed at one end of the conveying belt 4, then the rotation of the motor 3 drives the conveying belt 4 to rotate, so that the conveying belt 4 drives the multiple rubber sleeves to slowly move forward, and when the rubber sleeves slowly move inside the production frame 1 for heat vulcanization, the two knobs 9 are rotated to drive the multiple bidirectional lead screws 8 to rotate, and with the rotation of the multiple bidirectional lead screws 8, the two adjusting blocks 10 on each bidirectional lead screw 8 move closer to each other on the corresponding bidirectional lead screw 8, so that the two guide rods 11 move closer to each other, at which time the two guide rods 11 can separate and guide the multiple rubber sleeves on the conveying belt 4, so that each rubber sleeve is in a parallel state during vulcanization and does not stick together, so as to avoid affecting the vulcanization result;
[0047] Secondly, during the vulcanization process, the rubber sleeve emits a pungent smell due to continuous high temperature, at which time the air extractor 13 can be started to generate strong suction, so that the pungent smell generated inside the production frame 1 is guided by the air extraction pipe 14 to the inside of the collection box 12, and when these harmful gases enter the inside of the collection box 12, the activated carbon plate 16 can deeply filter these harmful gases, and then the filtered gas is discharged to the outside through the air outlet 17, so as to effectively reduce the serious pollution to the production workshop environment, and greatly improve the air quality of the working environment, so as to avoid adverse effects on the health of the workers;
[0048] In addition, during the filtering process, the motor 22 can also be started to drive the rotating shaft 21 to rotate. At this time, the rotating shaft 21 will guide the two protrusions 23 to rotate. With the intermittent impact of the protruding end of the protrusion 23 on the bottom of the connecting frame 15, the connecting frame 15 will drive the two sliders 19 to reciprocate inside the sliding groove 18. Through the up and down movement of the slider 19, the spring 20 at both ends will be compressed. At this time, through the rebounding characteristics of the spring 20, the slider 19 will drive the connecting frame 15 and the activated carbon plate 16 to continuously vibrate inside the collection box 12. Through the continuous vibration of the activated carbon plate 16, the adsorbed substances inside the activated carbon plate 16 can be more effectively separated, thereby improving the adsorption efficiency and helping to promote the desorption of the adsorbed substances. The activated carbon plate 16 can continue to adsorb new pollutants, greatly improving the service life of the activated carbon plate 16. When the activated carbon plate 16 completely loses its activity and needs to be replaced, the connecting frame 15 can be pulled upwards. At this time, the inner wall of the clamping groove 27 will extrude the arc-shaped end of the clamping block 26 to push it into the groove 24. At this time, the activated carbon plate 16 can be quickly removed for replacement. Then, a new activated carbon plate 16 is inserted into the connecting frame 15. At this time, the two sides of the activated carbon plate 16 will again extrude the arc-shaped end of the clamping block 26 to make it enter the groove 24. When the activated carbon plate 16 is completely inserted into the connecting frame 15, the spring 25 will rebound to push the clamping block 26 into the clamping groove 27. Through the clamping of the clamping block 26 on the clamping groove 27, the activated carbon plate 16 can be fixed in the connecting frame 15 to prevent loosening during the vibration process.
Claims
1. A device for producing a conductive rubber sleeve vulcanized in parallel with a tunnel, comprising a production frame (1), characterized in that: The inside of the production frame (1) is fixedly connected with support plates (2) in a symmetrical manner, one side of one of the support plates (2) is fixedly connected with a motor one (3), the inside of two of the support plates (2) is rotatably provided with a conveyor belt (4), the output end of the motor one (3) is fixedly connected with the rotating shaft of the conveyor belt (4), the inside top surface of the production frame (1) is uniformly fixedly connected with a plurality of heat-conducting plates (5), the inside of each of the plurality of heat-conducting plates (5) is fixedly connected with an electric heating tube (6), the inside of the production frame (1) is symmetrically provided with a partition assembly, and the top of the production frame (1) is provided with a filtering assembly.
2. A device for producing a conductive rubber sleeve by simultaneous tunneling and vulcanization according to claim 1, characterized in that: The partition assembly comprises two fixed plates (7) fixedly connected to the inside top surface of the production frame (1) in a symmetrical manner, the opposite surfaces and the opposite surfaces of the two fixed plates (7) are rotatably connected with bidirectional screws (8), and the plurality of bidirectional screws (8) are fixedly connected with each other, one end of one of the bidirectional screws (8) is fixedly connected with a knob (9).
3. A device for producing a conductive rubber sleeve by simultaneous tunneling and vulcanization according to claim 2, characterized in that: A plurality of the bidirectional screws (8) are symmetrically and threadedly connected with adjusting blocks (10), the bottom of each of the plurality of adjusting blocks (10) is fixedly connected with a guide rod (11), and the bottom end of each of the plurality of guide rods (11) is attached to the surface of the conveyor belt (4).
4. A device for producing a conductive rubber sleeve by simultaneous tunneling and vulcanization according to claim 1, characterized in that: The filtering assembly comprises a collection box (12) fixedly connected to the top of the production frame (1), one side of the collection box (12) is fixedly connected with an air extractor (13), the output end of the air extractor (13) is fixedly connected with an air extraction pipe (14), the other end of the air extraction pipe (14) is fixedly connected with the top of the production frame (1), the inside of the collection box (12) is slidably provided with a connecting frame (15), the inside of the connecting frame (15) is clamped with an activated carbon plate (16), the bottom of one side of the collection box (12) is provided with a plurality of air outlets (17), and the inside of the collection box (12) is provided with a shaking member.
5. A device for producing a conductive rubber sleeve by simultaneous tunneling and vulcanization according to claim 4, characterized in that: The shaking member comprises two sliding grooves (18) symmetrically formed in the two sides of the inside of the collection box (12), the two sides of the connecting frame (15) are fixedly connected with sliding blocks (19), the sliding blocks (19) are slidably connected in the sliding grooves (18), the upper and lower sides of the sliding blocks (19) are fixedly connected with springs one (20), and the other end of the springs one (20) is fixedly connected with the inner wall of the sliding groove (18).
6. A device for producing a conductive rubber sleeve by simultaneous tunneling and vulcanization according to claim 4, characterized in that: The inside of the collection box (12) is rotatably connected with a rotating shaft (21), one side of the collection box (12) is fixedly connected with a motor two (22), the output end of the motor two (22) is fixedly connected with one end of the rotating shaft (21), the rotating shaft (21) is fixedly connected with a protruding block (23) in a symmetrical manner, and the protruding end of the protruding block (23) is attachable to the bottom of the connecting frame (15).
7. A device for producing a conductive rubber sleeve by simultaneous tunneling and vulcanization according to claim 5, characterized in that: The inside of the connecting frame (15) is symmetrically provided with a groove (24), the inside of the groove (24) is fixedly connected with a spring two (25), the inside of the groove (24) is slidably connected with a clamping block (26), one end of the clamping block (26) is fixedly connected with one end of the spring two (25), the other end of the clamping block (26) is arc-shaped, and the two sides of the activated carbon plate (16) are symmetrically provided with a clamping groove (27).
8. A device for producing a conductive rubber sleeve by simultaneous tunneling and vulcanization according to claim 1, characterized in that: One side of the production frame (1) is provided with heat insulation glass (28).