Vulcanization treatment device for production of flexible connecting pipes for ships

By introducing a fan and gear system into the vulcanization unit, combined with a motor-driven linkage mechanism, the problems of high rubber temperature and moisture after vulcanization were solved, enabling rapid cooling and positioning, and simplifying subsequent processing procedures.

CN223904353UActive Publication Date: 2026-02-13SHENYANG SAIYA RUBBER PRODS
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Patent Information

Application Number
CN202520529305.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-24
Publication Date
2026-02-13
Estimated Expiration
2035-03-24

AI Technical Summary

Technical Problem

Existing vulcanization equipment results in high temperatures and moisture content in the vulcanized rubber after vulcanization, making it difficult to proceed directly to the next processing step.

Method used

A vulcanization treatment device including a fan, a toothed plate, gears, a motor, and a linkage mechanism was designed. The fan cools the pipe, the toothed plate and gears work together to cool the pipe, and the motor drives the linkage mechanism to fix the pipe and ensure that it does not move during the cooling process.

Benefits of technology

This technology enables rapid cooling and positioning of the vulcanized flexible connector, preventing movement and facilitating subsequent processing.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of pipeline processing devices, and discloses a vulcanization treatment device for production of flexible connecting pipes for ships, which comprises a vulcanization pool, the upper surface of the vulcanization pool is fixedly connected with a first fixing column, the top end of the first fixing column is fixedly connected with a top plate, and the inner surface of the top plate is movably connected with a mounting plate. And a fan is fixedly mounted on the inner surface of the mounting plate. Through the arrangement of the top plate, the mounting plate, the fan, the toothed plate and the gear, when the fan starts to operate, external air can enter the fan through the air inlet pipe and then is blown out through the air outlet pipe, so that the effect of cooling the vulcanized flexible connecting pipe is achieved, and when a first motor starts to operate, a first circular shaft and the gear start to rotate, so that the vulcanized flexible connecting pipe is cooled. Due to the fact that the toothed plate and the gear are meshed with each other, the toothed plate and the mounting plate can be integrally driven by the gear to move left and right, and the cooling requirements of the connecting pipes with different lengths are met.
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Description

TECHNICAL FIELD

[0001] The utility model relates to pipeline processing device technical field more specifically, the utility model relates to a kind of vulcanization treatment device for ship flexible pipe production. BACKGROUND

[0002] Flexible pipe is a kind of flexible element for connecting pipeline system, usually made of rubber, metal or composite material, its main function is to absorb the stress of pipeline due to temperature change, vibration or displacement, reduce the impact and damage to system, flexible pipe is widely used in water supply and drainage, heating, ventilation and air conditioning, chemical industry, ship and other fields, can effectively reduce noise, prevent leakage, and prolong the service life of pipeline system, is an important component to ensure the safe and stable operation of pipeline system.

[0003] When operating personnel carry out the production of ship flexible pipe, vulcanization treatment device needs to be used, so that flexible pipe has high strength, high elasticity and high wear resistance, but the existing vulcanization treatment device has basic vulcanization function in the process of actual use, but after vulcanization, vulcanized rubber often has high temperature and is wet, so it is difficult to directly process the next step, and therefore needs to be improved. SUMMARY

[0004] In order to overcome the deficiencies of the prior art, the utility model provides a kind of vulcanization treatment device for ship flexible pipe production, with the advantage of cooling different size pipe.

[0005] To achieve the above purpose, the utility model provides the following technical scheme: a kind of vulcanization treatment device for ship flexible pipe production, including vulcanization pool, the upper surface of the vulcanization pool is fixedly connected with a fixed column, the top of the fixed column is fixedly connected with top plate, the inner surface of the top plate is movably connected with mounting plate, the inner surface of the mounting plate is fixedly installed with fan, the number of fan is three, the upper surface of three fan is fixedly connected with air inlet pipe, the lower surface of three fan is fixedly connected with air outlet pipe, the right side of the upper surface of mounting plate is fixedly connected with toothed plate, the rear side of the upper surface of top plate is fixedly installed with a motor, the other end of the output shaft of the motor is fixedly sleeved with a circular shaft, the outer surface of the circular shaft is fixedly sleeved with gear, the outer surface of gear and the outer surface of toothed plate are engagedly connected.

[0006] As a preferred technical scheme of the utility model, the front surface of the toothed plate is movably connected with a limiting plate located in front of the motor, and the bottom end of the limiting plate is fixedly connected with the upper surface of the top plate.

[0007] As a preferred technical scheme of the utility model, the upper surface of the vulcanization tank is fixedly connected with a No. 2 fixed column, the top end of the No. 2 fixed column is fixedly connected with a limiting net plate below the air outlet pipe, and the inner surface of the vulcanization tank is movably connected with a net plate.

[0008] As a preferred technical scheme of the utility model, the upper surface of the net plate is fixedly connected with connecting columns at the front and back, the top end of the connecting column is fixedly connected with a long plate, and the lower surface of the long plate is movably connected with the upper surface of the vulcanization tank.

[0009] As a preferred technical scheme of the utility model, the lower surface of the long plate is fixedly connected with a guide column, the bottom end of the guide column penetrates through the vulcanization tank and extends to the lower surface of the vulcanization tank, and the outer surface of the guide column is movably connected with the inner surface of the vulcanization tank.

[0010] As a preferred technical scheme of the utility model, the front surface of the vulcanization tank is fixedly installed with a No. 2 motor, and the other end of the output shaft of the No. 2 motor is fixedly sleeved with a No. 2 round shaft.

[0011] As a preferred technical scheme of the utility model, the outer surface of the No. 2 round shaft is fixedly sleeved with a No. 1 connecting rod, the other end of the No. 1 connecting rod is hingedly connected with a No. 2 connecting rod, and the other end of the No. 2 connecting rod is hingedly connected with the front surface of the long plate.

[0012] Compared with the prior art, the utility model has the beneficial effects as follows:

[0013] 1、the utility model discloses a top plate, mounting plate, fan, toothed plate and gear are set up, when the fan starts to run, the outside air will enter the fan inside through the air inlet pipe and then blow out through the air outlet pipe, thereby play the cooling effect to the flexible connection pipe after vulcanization, when the No. 1 motor starts to run, the No. 1 round shaft and gear will start to rotate, because toothed plate and gear are mutually engaged, at this moment, toothed plate and mounting plate as a whole will start to move left and right under the drive of gear, thereby meet the cooling need of different length connection pipe.

[0014] 2、the utility model discloses a limiting net plate, net plate, long plate, No. 1 connecting rod and No. 2 connecting rod are set up, when the No. 2 motor starts to run, the No. 2 round shaft and No. 1 connecting rod will start to rotate, at this moment, the other end of No. 1 connecting rod will drive No. 2 connecting rod, make No. 2 connecting rod also start to rotate, and the other end of No. 2 connecting rod will drive long plate, thereby make long plate and net plate as a whole and the flexible connection pipe after vulcanization move upwards, finally when the connection pipe contacts the limiting net plate, the flexible connection pipe is fixed between the limiting net plate and net plate, thereby avoid the situation that the flexible connection pipe moves during the cooling process. BRIEF DESCRIPTION OF DRAWINGS

[0015] Figure 1It is a structure schematic view of the utility model;

[0016] Figure 2 It is a structure schematic view of the utility model side;

[0017] Figure 3 It is a structure schematic view of the utility model;

[0018] Figure 4 It is a structure schematic view of the utility model side;

[0019] Figure 5 It is a structure schematic view of the utility model guide column.

[0020] In the drawing: 1, vulcanization tank; 2, first fixed column; 3, top plate; 4, mounting plate; 5, fan; 6, air inlet pipe; 7, air outlet pipe; 8, toothed plate; 9, first motor; 10, first circular shaft; 11, gear; 12, limit plate; 13, second fixed column; 14, limit net plate; 15, net plate; 16, connecting column; 17, long plate; 18, second motor; 19, second circular shaft; 20, first connecting rod; 21, second connecting rod; 22, guide column. DETAILED DESCRIPTION

[0021] The technical scheme in the embodiments of the utility model will be described clearly and completely below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of the utility model.

[0022] As Figures 1 to 5 Indicated, the utility model provides a kind of for the vulcanization treatment device of flexible joint production for ship, including vulcanization tank 1, the upper surface of vulcanization tank 1 is fixedly connected with first fixed column 2, the top of first fixed column 2 is fixedly connected with top plate 3, the inner surface of top plate 3 is movably connected with mounting plate 4, the inner surface of mounting plate 4 is fixedly installed with fan 5, the number of fan 5 is three, the upper surface of three fan 5 is fixedly connected with air inlet pipe 6, the lower surface of three fan 5 is fixedly connected with air outlet pipe 7, the right side of mounting plate 4 upper surface is fixedly connected with toothed plate 8, the rear side of top plate 3 upper surface is fixedly installed with first motor 9, the other end of first motor 9 output shaft is fixedly sleeved with first circular shaft 10, the outer surface of first circular shaft 10 is fixedly sleeved with gear 11, the outer surface of gear 11 and the outer surface of toothed plate 8 are engagedly connected.

[0023] The design of the three fans 5 as a whole plays a role in drying the water stains on the outer surface of the flexible pipe. When the first motor 9 is started, the first shaft 10 and the gear 11 will start to rotate, at which time the tooth plate 8 and the mounting plate 4 as a whole will be driven by the meshing surface of the gear 11 to move left and right.

[0024] The front surface of the tooth plate 8 is movably connected with the limiting plate 12 located in front of the first motor 9, and the bottom end of the limiting plate 12 is fixedly connected with the upper surface of the top plate 3.

[0025] The design of the limiting plate 12 plays a role in protecting the tooth plate 8 and ensuring the stability of the moving direction of the tooth plate 8.

[0026] The upper surface of the vulcanizing tank 1 is fixedly connected with the second fixed column 13, the top end of the second fixed column 13 is fixedly connected with the limiting mesh plate 14 located below the air outlet pipe 7, and the inner surface of the vulcanizing tank 1 is movably connected with the mesh plate 15.

[0027] The design of the vulcanizing tank 1 enables the mesh plate 15 as a whole to move upward along the inner surface of the vulcanizing tank 1.

[0028] The front and rear sides of the upper surface of the mesh plate 15 are fixedly connected with the connecting column 16, the top end of the connecting column 16 is fixedly connected with the long plate 17, and the lower surface of the long plate 17 is movably connected with the upper surface of the vulcanizing tank 1. The movement of the connecting column 16 and the long plate 17 drives the mesh plate 15, so that the mesh plate 15 and the flexible pipe after vulcanization treatment move upward together.

[0029] The lower surface of the long plate 17 is fixedly connected with the guide column 22, the bottom end of the guide column 22 penetrates through the vulcanizing tank 1 and extends to the lower surface of the vulcanizing tank 1, and the outer surface of the guide column 22 is movably connected with the inner surface of the vulcanizing tank 1.

[0030] The design of the guide column 22 plays a role in guiding the moving direction of the long plate 17 as a whole.

[0031] The front surface of the vulcanizing tank 1 is fixedly connected with the second motor 18, and the other end of the output shaft of the second motor 18 is fixedly sleeved with the second shaft 19.

[0032] When the second motor 18 operates, the second shaft 19 will start to rotate.

[0033] The outer surface of the second shaft 19 is fixedly sleeved with the first connecting rod 20, the other end of the first connecting rod 20 is hingedly connected with the second connecting rod 21, and the other end of the second connecting rod 21 is hingedly connected with the front surface of the long plate 17.

[0034] The rotation of the first connecting rod 20 will cause the second connecting rod 21 to rotate, at which time the other end of the second connecting rod 21 will drive the long plate 17, so that the long plate 17, the connecting column 16 and the mesh plate 15 move upward together.

[0035] The working principle and use process of the utility model:

[0036] Firstly, the operator places the flexible pipe for ship to be vulcanized above the fishing net plate 15, then the operator pours the overhot water and vulcanizing agent into the inside of the vulcanization pool 1 to complete the vulcanization treatment of the pipe, after the vulcanization is completed, the operator starts the No. 2 motor 18, with the operation of the No. 2 motor 18, the No. 2 round shaft 19 and the No. 1 connecting rod 20 will start to rotate, at this time, the No. 2 connecting rod 21 will rotate with the driving of the No. 1 connecting rod 20, at the same time, the other end of the No. 2 connecting rod 21 will drive the long plate 17, so that the long plate 17, the fishing net plate 15 and the vulcanized flexible pipe move upward together until the vulcanized flexible pipe contacts the limiting net plate 14.

[0037] Then the operator starts the fan 5 and the No. 1 motor 9, wherein the operation of the fan 5 will make the outside air pass through the air inlet pipe 6, the fan 5 and the air outlet pipe 7 in turn and finally blow on the outer surface of the vulcanized flexible pipe, thereby accelerating the cooling speed of the flexible pipe, while the operation of the No. 1 motor 9 will make the No. 1 round shaft 10 and the gear 11 start to rotate, and the rotation of the gear 11 will drive the toothed plate 8, so that the toothed plate 8 and the mounting plate 4 start to move left and right under the limitation of the top plate 3, and finally under the joint action of the fan 5 and the toothed plate 8, the cooling operation of the high-temperature flexible pipe is completed.

[0038] It should be noted that, in the present document, relational terms such as first and second and the like can be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises", "comprising", or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but can include other elements not expressly listed or inherent to such process, method, article, or apparatus.

[0039] Although the embodiments of the utility model have been shown and described, it should be understood by those skilled in the art that various changes, modifications, replacements and variations can be made to these embodiments without departing from the principles and spirits of the utility model, the scope of the utility model is defined by the appended claims and their equivalents.

Claims

1. A vulcanization device for the production of flexible marine pipes, comprising a vulcanization tank (1), characterized in that: The upper surface of the vulcanizing tank (1) is fixedly connected with a first fixed column (2), the top end of the first fixed column (2) is fixedly connected with a top plate (3), the inner surface of the top plate (3) is movably connected with a mounting plate (4), the inner surface of the mounting plate (4) is fixedly installed with a fan (5), the number of the fan (5) is three, the upper surface of the three fans (5) is fixedly connected with an air inlet pipe (6), the lower surface of the three fans (5) is fixedly connected with an air outlet pipe (7), the right side of the upper surface of the mounting plate (4) is fixedly connected with a toothed plate (8), the rear side of the upper surface of the top plate (3) is fixedly installed with a first motor (9), the other end of the output shaft of the first motor (9) is fixedly sleeved with a first circular shaft (10), the outer surface of the first circular shaft (10) is fixedly sleeved with a gear (11), and the outer surface of the gear (11) is meshed with the outer surface of the toothed plate (8).

2. The vulcanization treatment device for producing a flexible joint for a ship according to claim 1, characterized by: The front surface of the toothed plate (8) is movably connected with a limiting plate (12) located in front of the first motor (9), and the bottom end of the limiting plate (12) is fixedly connected with the upper surface of the top plate (3).

3. The vulcanizing device for producing a flexible joint for a ship according to claim 1, wherein: The upper surface of the vulcanizing tank (1) is fixedly connected with a second fixed column (13), the top end of the second fixed column (13) is fixedly connected with a limiting mesh plate (14) located below the air outlet pipe (7), and the inner surface of the vulcanizing tank (1) is movably connected with a fishing net plate (15).

4. The vulcanizing device for producing a flexible joint for a ship according to claim 3, wherein: The front and rear sides of the upper surface of the fishing net plate (15) are fixedly connected with connecting columns (16), the top end of the connecting column (16) is fixedly connected with a long plate (17), and the lower surface of the long plate (17) is movably connected with the upper surface of the vulcanizing tank (1).

5. The vulcanizing device for producing a flexible joint for a ship according to claim 4, wherein: The lower surface of the long plate (17) is fixedly connected with a guide column (22), the bottom end of the guide column (22) penetrates through the vulcanizing tank (1) and extends to the lower surface of the vulcanizing tank (1), and the outer surface of the guide column (22) is movably connected with the inner surface of the vulcanizing tank (1).

6. The vulcanizing device for producing a flexible joint for a ship according to claim 1, wherein: The front surface of the vulcanizing tank (1) is fixedly installed with a second motor (18), and the other end of the output shaft of the second motor (18) is fixedly sleeved with a second circular shaft (19).

7. The vulcanizing device for producing a flexible joint for a ship according to claim 6, wherein: The outer surface of the second circular shaft (19) is fixedly sleeved with a first connecting rod (20), the other end of the first connecting rod (20) is hingedly connected with a second connecting rod (21), and the other end of the second connecting rod (21) is hingedly connected with the front surface of the long plate (17).