Device for identifying installation and misplacement of support seat of automobile interior trim part

Abstract

The utility model discloses a device for identifying installation and misplacement of support seats of automotive upholstery, and belongs to the technical field of automotive upholstery processing.The device comprises a workbench, an installation groove is formed in the top of the workbench, a buckle seat is arranged in the installation groove, the buckle seat comprises a top seat and a bottom plate, and the top seat is fixedly installed at the top of the bottom plate; a mounting hole is formed in the top seat, a support seat is arranged at the top of the top seat, a mounting part matched with the mounting hole in the top seat is arranged at the bottom of the support seat, and a detection mechanism is arranged at the top of the workbench and comprises an infrared transmitter and an infrared receiver; when the device is used, a worker can quickly judge and check the mounting conditions of the buckle base and the support base, the phenomena of missing placement and misplacement are reduced, the worker does not need to conduct subsequent independent check, the rejection rate of parts is reduced, the machining efficiency is improved, and the practicability of the device is improved.

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of automobile interior part processing, and particularly relates to a bracket seat identification, installation and misplacement device for an automobile interior part. BACKGROUND

[0002] For the welding of the automobile hat rack base plate and the buckle seat, generally, hot melt welding, hot riveting welding, hot air welding, infrared welding, ultrasonic welding and the like are adopted, which can effectively avoid indentation and welding-through problems during welding. However, the above methods inevitably increase production cost and waste resources. Although the method is relatively simple, the production cost is high, and the bonding strength is not good. At present, the traditional process cannot meet the performance requirements of the automobile hat rack. In recent years, vibration friction welding is applied more and more widely, and the vibration friction welding of the automobile hat rack base plate and the bracket seat can well solve the above problems. The hat rack adopts the vibration friction welding process, and the principle is to make the bracket seat and the base plate of the plastic part relatively move to generate heat, so as to bond the plastic part on the base plate. Compared with the traditional welding method, the technology does not need hot melt glue or use screws, and has an advantage in production cost.

[0003] The existing bracket seats are various in types and similar in appearance, and the operators are prone to misoperation such as missing installation and confusion during installation, thereby causing missing welding and wrong welding defects, which directly leads to product scrap. If the workers check one by one, the number of bracket seats is large, a lot of time is wasted, and the work efficiency is reduced. CONTENT OF THE NEW TYPE

[0004] In view of the defects of the prior art, the present application provides a bracket seat identification, installation and misplacement device for an automobile interior part, which overcomes the defects of the prior art and aims to solve the problems in the prior art that the existing bracket seats are various in types and similar in appearance, the operators are prone to misoperation such as missing installation and confusion during installation, thereby causing missing welding and wrong welding defects, which directly leads to product scrap, and if the workers check one by one, the number of bracket seats is large, a lot of time is wasted, and the work efficiency is reduced.

[0005] To achieve the above object, the application provides the following technical scheme: a bracket seat identification and installation misplacement device for an automotive interior part, comprising a workbench, a mounting groove is formed in the top of the workbench, a buckle seat is arranged in the mounting groove, the buckle seat comprises a top seat and a bottom plate, the top seat is fixedly installed on the top of the bottom plate, a mounting hole is formed in the top seat, a bracket seat is arranged on the top of the top seat, an installation piece matched with the mounting hole in the top seat is arranged on the bottom of the bracket seat, a detection mechanism is arranged on the top of the workbench, the detection mechanism comprises an infrared emitter and an infrared receiver, the infrared emitter and the infrared receiver are arranged on the two sides of the buckle seat respectively, the infrared emitter and the infrared receiver are symmetrically arranged, through holes are formed in the two sides of the top seat, the heights of the two groups of through holes are the same, and the heights of the two groups of through holes are the same as the heights of the infrared emitter and the infrared receiver.

[0006] By adopting the above technical scheme, when the buckle seat is placed in the mounting groove, the positions of the buckle seat can be measured by the infrared emitter and the infrared receiver arranged on the two sides, the infrared light emitted by the infrared emitter reaches the side of the infrared receiver through the two groups of through holes, the infrared receiver receives the infrared light, and the installation condition between the buckle seat and the bracket seat can be judged according to the receiving condition of the infrared light, when the buckle seat and the bracket seat are matched enough, the mounting block on the bottom of the bracket seat completely blocks the infrared light, when the buckle seat and the bracket seat are not matched enough, the mounting block on the bottom of the bracket seat may partially block the infrared light or have other phenomena, the installation condition of the buckle seat and the bracket seat can be quickly judged and checked by the worker, the phenomenon of missing and misplacing is reduced, the worker does not need to check separately, the part scrap rate is reduced, the processing efficiency is improved, and the practicability of the device is improved.

[0007] As a preferred technical scheme of the application, two groups of sliding grooves are formed in the top of the workbench, a base is arranged on the bottom of the infrared emitter, and a sliding block is arranged on the bottom of the infrared receiver and the base.

[0008] By adopting the above technical scheme, the positions of the infrared emitter and the infrared receiver can be adjusted by the worker to adapt to buckle seats of different specifications and sizes, the buckle seats of different sizes can be conveniently checked, the parts to be processed can be better adapted, and the practicability of the device is improved.

[0009] As a preferred technical scheme of the application, a top inclined surface is arranged on the top of the top seat, and a bottom inclined surface matched with the top inclined surface is arranged on the bottom of the bracket seat.

[0010] Through the above technical scheme, the connection between the support seat and the buckle seat is more compact through the top inclined surface, and the compactness of the connection is improved in the subsequent welding process.

[0011] As a preferred technical solution of the present application, the top of the top seat is provided with a fixing groove, and the bottom of the support seat is provided with a mounting block which is matched with the fixing groove.

[0012] Through the above technical scheme, the connection between the support seat and the buckle seat is more compact through the top inclined surface, and the compactness of the connection is improved in the subsequent welding process.

[0013] As a preferred technical solution of the present application, the inside of the bottom plate is provided with a plurality of fixing bolts, and the plurality of fixing bolts are screwed between the bottom plate and the workbench.

[0014] Through the above technical scheme, the connection between the support seat and the buckle seat is more compact through the top inclined surface, and the compactness of the connection is improved in the subsequent welding process.

[0015] As a preferred technical solution of the present application, the top of the infrared receiver is provided with an alarm, and the alarm is electrically connected with the infrared transmitter and the infrared receiver.

[0016] Through the above technical scheme, the connection between the support seat and the buckle seat is more compact through the top inclined surface, and the compactness of the connection is improved in the subsequent welding process.

[0017] As a preferred technical solution of the present application, the outside of the two groups of through holes is provided with a circular groove, and the inside of the two groups of through holes is provided with a plug cap.

[0018] Through the above technical scheme, the connection between the support seat and the buckle seat is more compact through the top inclined surface, and the compactness of the connection is improved in the subsequent welding process.

[0019] The beneficial effects of the present application are as follows:

[0020] 1、By setting the workbench, when in use, the buckle seat is placed in the installation slot, and then the position of the buckle seat can be measured by the infrared emitter and infrared receiver on both sides. The infrared light emitted by the infrared emitter reaches the side of the infrared receiver through the two groups of through holes. The infrared receiver receives the infrared light. The workers can judge the installation condition between the buckle seat and the support seat according to the receiving condition of the infrared light. When the buckle seat and the support seat are matched enough, the mounting block at the bottom of the support seat will completely block the infrared light. When the matching is not enough, part of the infrared light may be blocked or other phenomena may occur. In this way, workers can quickly judge and check the installation condition of the buckle seat and the support seat, reduce the phenomenon of missing and misplacing, and do not need to check separately afterwards, reduce the scrap rate of parts, improve the processing efficiency, and improve the practicability of the device.

[0021] 2、By setting the sliding groove, the workers can adjust the position of the infrared emitter and the infrared receiver during use to adapt to different specifications and sizes of the buckle seat, facilitate the inspection of different sizes of the buckle seat, better adapt to the parts that need to be processed, and improve the practicability of the device. BRIEF DESCRIPTION OF DRAWINGS

[0022] Figure 1 It is a schematic diagram of the overall structure of the present application;

[0023] Figure 2 It is a schematic diagram of the buckle seat structure of the present application;

[0024] Figure 3 It is a schematic diagram of the bottom structure of the detection mechanism of the present application;

[0025] Figure 4 It is a schematic diagram of the installation structure of the buckle seat and the support seat of the present application.

[0026] In the figure: 1, workbench; 101, installation slot; 102, sliding groove; 2, detection mechanism; 201, infrared emitter; 202, infrared receiver; 203, base; 204, alarm; 205, sliding block; 3, buckle seat; 301, top seat; 302, bottom plate; 303, through hole; 304, circular groove; 305, fixing bolt; 306, fixing groove; 307, top inclined surface; 4, support seat; 401, mounting block; 402, bottom inclined surface; 5, plug cap. DETAILED DESCRIPTION

[0027] With reference to the drawings of the embodiments of the present application, the technical solutions in the embodiments of the present application will be clearly and completely described. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments of the present application. Based on the embodiments of the present application, all other embodiments obtained by those of ordinary skill in the art without creative effort belong to the scope of protection of the present application.

[0028] With reference to Figures 1-4 A bracket seat identification and installation misplacement device for an automotive interior part, comprising a workbench 1, a mounting groove 101 is formed on the top of the workbench 1, a buckle seat 3 is arranged in the mounting groove 101, the buckle seat 3 comprises a top seat 301 and a bottom plate 302, the top seat 301 is fixedly installed on the top of the bottom plate 302, a mounting hole is formed in the top seat 301, a bracket seat 4 is arranged on the top of the top seat 301, the bottom of the bracket seat 4 is provided with a mounting piece matched with the mounting hole in the top seat 301, a detection mechanism 2 is arranged on the top of the workbench 1, the detection mechanism 2 comprises an infrared emitter 201 and an infrared receiver 202, the infrared emitter 201 and the infrared receiver 202 are respectively arranged on the two sides of the buckle seat 3, and the infrared emitter 201 and the infrared receiver 202 are symmetrically arranged, a through hole 303 is formed on the two sides of the top seat 301, the heights of the two groups of through holes 303 are the same, and the heights of the two groups of through holes 303 are the same as the heights of the infrared emitter 201 and the infrared receiver 202. A top inclined surface 307 is arranged on the top of the top seat 301, and a bottom inclined surface 402 matched with the top inclined surface 307 is arranged on the bottom of the bracket seat 4.

[0029] By arranging the workbench 1, when in use, after the buckle seat 3 is placed in the mounting groove 101, the position of the buckle seat 3 can be measured by the infrared emitter 201 and the infrared receiver 202 arranged on the two sides, the infrared light emitted by the infrared emitter 201 reaches the side of the infrared receiver 202 through the two groups of through holes 303, and the infrared receiver 202 receives the infrared light. The workers can judge the installation condition between the buckle seat 3 and the bracket seat 4 according to the receiving condition of the infrared light. When the buckle seat 3 and the bracket seat 4 are matched enough, the mounting block 401 on the bottom of the bracket seat 4 completely blocks the infrared light. When the matching is not enough, part of the infrared light may be blocked or other phenomena may occur. In this way, the workers can quickly judge and check the installation condition of the buckle seat 3 and the bracket seat 4, reduce the phenomenon of missing and misplacing, and do not need to check separately afterwards, reduce the scrap rate of parts, improve the processing efficiency, and improve the practicability of the device. By arranging the top inclined surface 307, the connection between the bracket seat 4 and the buckle seat 3 is more compact in use, and the compactness of the connection is improved in the subsequent welding process.

[0030] With reference to Figure 1The top of the workbench 1 is provided with two groups of sliding grooves 102, the bottom of the infrared emitter 201 is provided with a base 203, the bottom of the infrared receiver 202 is provided with a sliding block 205, and the two groups of sliding blocks 205 are slidingly connected to the interiors of the two groups of sliding grooves 102; the top of the top seat 301 is provided with a fixing groove 306, the bottom of the support seat 4 is provided with a mounting block 401, and the size of the mounting block 401 matches the fixing groove 306; the top of the infrared receiver 202 is provided with an alarm 204, and the alarm 204 is electrically connected with the infrared emitter 201 and the infrared receiver 202; by arranging the sliding grooves 102, the positions of the infrared emitter 201 and the infrared receiver 202 can be adjusted to adapt to buckling seats 3 of different specifications and sizes, so that the buckling seats 3 of different sizes can be conveniently inspected, the parts to be machined can be better adapted, and the practicability of the device is improved; by arranging the fixing groove 306, the tightness of the connection between the support seat 4 and the buckling seat 3 can be further improved, and meanwhile, the mounting block 401 at the bottom of the support seat 4 and the fixing groove 306 at the top of the buckling seat 3 do not match in size during installation, so that different support seats 4 can be preliminarily screened, and the probability of incorrect installation can be further reduced; by arranging the alarm 204, the alarm 204 can quickly complete the alarm and prompt the workers in the case of abnormality.

[0031] Referring to Figure 1 The inside of the bottom plate 302 is provided with a plurality of fixing bolts 305, and the plurality of fixing bolts 305 are threadedly connected between the bottom plate 302 and the workbench 1; by arranging the fixing bolts 305, the connection between the bottom plate 302 and the workbench 1 can be more tightly realized, and the phenomenon of deviation can be prevented; the outside of the two groups of through holes 303 is provided with a circular groove 304, and the inside of the two groups of through holes 303 is provided with a plug cap 5; by arranging the circular groove 304, the through holes 303 can be plugged by the plug cap 5 after the overall installation is completed, so that the influence of the through holes 303 on the subsequent vibration welding can be prevented.

[0032] Working principle: through the setting workbench 1, in use, after placing the buckle seat 3 in the inside of the installation groove 101, the position of the buckle seat 3 can be measured by the infrared emitter 201 and infrared receiver 202 on both sides, the infrared light emitted by the infrared emitter 201 reaches the side of the infrared receiver 202 through the two groups of through holes 303, the infrared receiver 202 receives the infrared light, the staff can judge the installation condition between the buckle seat 3 and the support seat 4 according to the receiving condition of the infrared light, when the buckle seat 3 and the support seat 4 match well, the mounting block 401 at the bottom of the support seat 4 will completely block the infrared light, when the matching is not enough, part of the infrared light may be blocked or other phenomena may occur, so that the staff can quickly judge and check the installation condition of the buckle seat 3 and the support seat 4, reduce the phenomenon of missing and misplacing, without subsequent separate inspection by the staff, reduce the scrap rate of parts, improve the processing efficiency, improve the practicability of the device, by setting the chute 102, in use, the staff can adjust the position of the infrared emitter 201 and the infrared receiver 202 to adapt to different specifications and sizes of the buckle seat 3, facilitate the inspection of different sizes of the buckle seat 3, better adapt to the parts to be processed, improve the practicability of the device;

[0033] Among them, by setting the top inclined surface 307, in use, the connection between the support seat 4 and the buckle seat 3 can be more closely connected, and the tightness of the connection can be improved in the subsequent welding process, by setting the fixing groove 306, in use, the tightness of the connection between the support seat 4 and the buckle seat 3 can be further improved, and at the same time, the mounting block 401 at the bottom of the support seat 4 and the fixing groove 306 at the top of the buckle seat 3 of different sizes do not match during installation, so that different support seats 4 can be preliminarily screened, and the probability of misinstallation can be further reduced;

[0034] At the same time, by setting the fixing bolt 305, in use, the connection between the bottom plate 302 and the workbench 1 can be more closely connected to prevent the phenomenon of deviation;

[0035] In addition, by setting the alarm 204, in use, the alarm 204 can quickly complete the alarm and prompt the staff in the case of abnormality; by setting the round groove 304, after the overall installation is completed, the through hole 303 can be plugged by the plug cap 5 to prevent the through hole 303 from affecting the subsequent vibration welding.

[0036] The above merely describes the preferred embodiments of the present application, and is not intended to limit the present application. Although the present application is described in detail with reference to the foregoing embodiments, modifications to the foregoing embodiments or equivalent replacements to some technical features thereof can be made by those skilled in the art. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.

Claims

1. A device for identifying and installing a misplacement of a bracket seat of an automotive interior part, comprising a worktable (1), characterized in that, The top of the workbench (1) is provided with a mounting groove (101), the inside of the mounting groove (101) is provided with a buckle seat (3), the buckle seat (3) comprises a top seat (301) and a bottom plate (302), the top seat (301) is fixedly installed on the top of the bottom plate (302), the inside of the top seat (301) is provided with a mounting hole, the top of the top seat (301) is provided with a support seat (4), the bottom of the support seat (4) is provided with a mounting piece matched with the inside mounting hole of the top seat (301), the top of the workbench (1) is provided with a detection mechanism (2), the detection mechanism (2) comprises an infrared emitter (201) and an infrared receiver (202), the infrared emitter (201) and the infrared receiver (202) are located on the two sides of the buckle seat (3) respectively, and the infrared emitter (201) and the infrared receiver (202) are symmetrically arranged, the two sides of the top seat (301) are provided with through holes (303), the heights of the two groups of through holes (303) are the same, and the heights of the two groups of through holes (303) are the same as the heights of the infrared emitter (201) and the infrared receiver (202).

2. The device according to claim 1, wherein, The top of the workbench (1) is provided with two groups of sliding grooves (102), the bottom of the infrared emitter (201) is provided with a base (203), the bottom of the infrared receiver (202) is provided with a sliding block (205), and the two groups of sliding blocks (205) are slidably connected in the two groups of sliding grooves (102).

3. The device according to claim 1, wherein the device is characterized by: The top of the top seat (301) is provided with a top inclined surface (307), and the bottom of the support seat (4) is provided with a bottom inclined surface (402) matched with the top inclined surface (307).

4. The device according to claim 1, wherein, The top of the top seat (301) is provided with a fixing groove (306), and the bottom of the support seat (4) is provided with a mounting block (401) matched with the fixing groove (306) in size.

5. The device according to claim 1, wherein the device is characterized by: The inside of the bottom plate (302) is provided with a plurality of fixing bolts (305), and the plurality of fixing bolts (305) are threadedly connected between the bottom plate (302) and the workbench (1).

6. The device according to claim 1, wherein, The top of the infrared receiver (202) is provided with an alarm (204), and the alarm (204) is electrically connected with the infrared emitter (201) and the infrared receiver (202).

7. The device according to claim 1, wherein the device is characterized by: The outside of the two groups of through holes (303) is provided with a circular groove (304), and the inside of the two groups of through holes (303) is provided with a plug cap (5).

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