Embossing machine
By designing an embossing machine with multiple sets of embossing rollers rotating in opposite directions and composite units, the problem of the single function of traditional embossing equipment has been solved. It realizes the automatic adjustment of multiple embossing modes and paper base material composite, improving production efficiency and product aesthetics.
Patent Information
- Application Number
- CN202520444842.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-13
- Publication Date
- 2026-02-13
- Estimated Expiration
- 2035-03-13
AI Technical Summary
Traditional embossing equipment has limited functionality and cannot meet the diverse embossing needs of the market, resulting in a lack of product competitiveness.
Design an embossing machine comprising multiple sets of main embossing rollers and slave embossing rollers rotating in opposite directions, forming spaced embossing gaps, and combined with a composite unit to achieve the composite of various embossing modes and paper base materials, and realize automated adjustment through a PLC control system.
It enables flexible switching between multiple embossing modes, avoids interference between paper base materials during the embossing and lamination process, and improves production efficiency and product aesthetics.
Smart Images

Figure CN223904661U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the field of household paper processing equipment, in particular to a embossing machine. BACKGROUND
[0002] In the production of household paper, the embossing process plays a key role in improving the appearance and texture of the product. The traditional embossing equipment has a single function, and there are many deficiencies in the embossing method and paper processing. Usually only one fixed embossing mode can be realized, which is difficult to meet the increasingly diversified market demand, making the product lack of competitiveness in the market. CONTENT OF THE UTILITY MODEL
[0003] The embodiment of the present application provides an embossing machine for solving the problem of single embossing mode.
[0004] In some embodiments, an embossing machine is provided, comprising a first embossing unit and a first composite unit, wherein the first embossing unit comprises a plurality of first embossing assemblies, each first embossing assembly comprises a main embossing roller and a slave embossing roller with opposite rotation directions, and a first embossing gap is formed between each main embossing roller and slave embossing roller for the paper base to pass through, and each first embossing gap is arranged in a first direction; the first composite unit is arranged on one side of the first embossing unit along a second direction, and the second direction intersects the first direction; a paper base transmission path is formed between any first embossing assembly and the first composite unit.
[0005] In some embodiments, the first embossing unit further comprises two groups of first paper guide rollers, and the two groups of first paper guide rollers are respectively arranged on both sides of each first embossing assembly in the first direction, and the first paper guide rollers are used to guide the paper base not passing through the first embossing gap into the first composite unit for compounding with other paper bases.
[0006] In some embodiments, the first composite unit comprises a first auxiliary roller and two first composite rollers, wherein a first auxiliary gap is formed between the first auxiliary roller and one of the first composite rollers for primary compounding of at least two adjacent paper bases; a first composite gap is formed between the two first composite rollers for combining the primary compounded paper base with other layers of paper bases into one layer.
[0007] In some embodiments, the first auxiliary roller and the two first composite rollers are arranged in the first direction.
[0008] In some embodiments, the first embossing assembly is provided with four groups, and the four groups of first embossing assemblies are arranged in a staggered manner in the first direction.
[0009] In some embodiments, each of the first embossing assemblies is connected with an adjusting assembly for adjusting the distance between the primary embossing roller and the secondary embossing roller in the first embossing assembly.
[0010] In some embodiments, the primary embossing roller is a hollow steel roller with a heating element inside and a preformed embossed pattern on the roller surface; the secondary embossing roller is coated with elastic material and cooperates with the primary embossing roller to form the embossed pattern.
[0011] In some embodiments, the embossing machine further comprises a second embossing unit and a second composite unit arranged in the second direction, the second embossing unit comprises a plurality of second embossing assemblies, each of the second embossing assemblies comprises a primary embossing roller and a secondary embossing roller rotating in opposite directions, and a second embossing gap is formed between the primary embossing roller and the secondary embossing roller in each of the second embossing assemblies for the paper base to pass through, the second embossing gaps are arranged in the first direction, and a paper base transmission path is formed between any of the second embossing assemblies and the second composite unit.
[0012] In some embodiments, a plurality of feeding guide rollers and branch guide rollers are arranged between the first embossing unit, the first composite unit, the second embossing unit, and the second composite unit, and the feeding guide rollers form a plurality of paper base transmission paths extending to the first embossing assemblies and the second embossing assemblies through the branch guide rollers.
[0013] In some embodiments, a paper feeding unit is further included, the paper feeding unit comprises a plurality of paper feeding rollers, each of the paper feeding rollers is wound with paper base, and the paper feeding unit, the first embossing unit, the first composite unit, the second composite unit, and the second embossing unit are arranged in the second direction in sequence, and the paper base on each of the paper feeding rollers is transmitted to the first embossing unit or the second embossing unit through the feeding guide rollers.
[0014] The embossing machine provided by the embodiments of the present application forms a paper base transmission path between any of the first embossing assemblies and the first composite unit, that is, a plurality of paper base transmission paths. When embossing and compounding multiple layers of paper base are needed, each layer of paper base can be selected to pass through one or more of the plurality of paper base transmission paths for embossing and compounding, so as to realize multiple different embossing modes. Since the first embossing gaps of the first embossing assemblies are arranged in the first direction, it can be ensured that each layer of paper base does not interfere with each other during the embossing and compounding process. BRIEF DESCRIPTION OF DRAWINGS
[0015] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings needed to be used in the embodiments will be briefly introduced. Obviously, the drawings in the following description only represent some of the embodiments of the present application, and all other drawings obtained by those of ordinary skill in the art without any creative effort should also fall within the scope of the present application.
[0016] Figure 1 is a structural schematic diagram of an embosser in some embodiments of the present application;
[0017] Figure 2 is Figure 1 is a numbered schematic diagram of each first embossing assembly in the embodiment;
[0018] Figure 3 is a structural schematic diagram of an embosser in another embodiment of the present application;
[0019] Figure 4 is Figure 3 is a numbered schematic diagram of each paper feeding roller and part of the paper base and the first embossing assembly in the embodiment;
[0020] Figure 5 is Figure 3 is a schematic diagram of an embossing path of the embosser in one embossing mode in the embodiment;
[0021] Figure 6 is Figure 3 is a schematic diagram of an embossing path of the embosser in another embossing mode in the embodiment;
[0022] Figure 7 is Figure 3 is a schematic diagram of an embossing path of the embosser in still another embossing mode in the embodiment. DETAILED DESCRIPTION
[0023] The present application will be further described in details below in conjunction with the drawings and embodiments. It is particularly pointed out that the following embodiments are only used to illustrate the present application, but do not limit the scope of the present application. Similarly, the following embodiments are only some of the embodiments of the present application, but not all the embodiments, and all other embodiments obtained by those of ordinary skill in the art without any creative effort should also fall within the scope of the present application.
[0024] The terms "comprising" and "having" and any variations thereof in the embodiments of the present application are intended to cover non-exclusive inclusion. For example, a process, method, system, product or device including a series of steps or units is not limited to the listed steps or units, but can optionally further include steps or units not listed, or can optionally further include other steps or components inherent to the process, method, product or device.
[0025] Reference to an "embodiment" herein means that a particular feature, structure, or characteristic described in connection with the embodiment can be included in at least one embodiment of the application. The appearances of the phrase in various places in the specification are not necessarily all referring to the same embodiment, nor are separate or alternative embodiments mutually exclusive of other embodiments. As will be apparent to those of ordinary skill in the art, embodiments described herein can be combined with other embodiments.
[0026] Please refer to Figure 1 , Figure 1 is a structural schematic diagram of the embosser in some embodiments of the application. Figure 1 The Y direction is the first direction, and the X direction is the second direction. The embosser provided by the embodiments of the application includes a first embossing unit 10 and a first composite unit 20. The first embossing unit 10 includes a plurality of groups of first embossing assemblies 11, which can be three groups, four groups, etc., and are not specifically limited here. Each group of first embossing assemblies 11 includes a main embossing roller 111 and a slave embossing roller 112 with opposite rotation directions, and a first embossing gap 113 is formed between the main embossing roller 111 and the slave embossing roller 112 for the paper base 63 to pass through for embossing operation. The first embossing gaps 113 are arranged at intervals in the first direction. This layout can separately emboss different layers in the multi-layer paper base 63, avoiding interference between the layers of the paper base 63.
[0027] The first composite unit 20 is arranged on one side of the first embossing unit 10 along the second direction, and the second direction intersects the first direction. Optionally, the first direction is perpendicular to the second direction. The first composite unit 20 includes a first auxiliary roller 21 and two first composite rollers 22. A first auxiliary gap 23 is formed between the first auxiliary roller 21 and one of the first composite rollers 22 for primary compounding of at least two adjacent layers of the paper base 63. A first composite gap 24 is formed between the two first composite rollers 22 for further compounding of the primary compounded paper base 63 with other layers of the paper base 63 into one layer, ensuring that the paper base 63 is preliminarily integrated into one after passing through the first composite unit 20. Optionally, the first auxiliary roller 21 and the two first composite rollers 22 are arranged at intervals in the first direction.
[0028] The terms "first", "second", "third" in the embodiments of the application are only for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined with "first", "second", "third" can explicitly or implicitly include at least one of the features. In the description of the application, the meaning of "a plurality of" is at least two, for example, two, three, etc., unless otherwise specifically limited.
[0029] In this embodiment, by setting multiple groups of first embossing assemblies 11, a paper substrate 63 transmission path is formed between any first embossing assembly 11 and the first composite unit 20, that is, multiple paper substrate 63 transmission paths are formed. When embossing and compounding multiple layers of paper substrates 63 are required, each layer of paper substrate 63 can be selectively embossed and compounded from one or more of the multiple paper substrate 63 transmission paths to achieve multiple different embossing patterns. Since the first embossing gaps 113 of each first embossing assembly 11 are arranged in a spaced-apart manner in the first direction, it can be ensured that each layer of paper substrate 63 does not interfere with each other during the embossing and compounding process.
[0030] The present application takes four groups of first embossing assemblies 11 as an example for illustration, the four groups of first embossing assemblies 11 are arranged in a staggered manner in the first direction to reduce the occupied space, as long as the first embossing gaps 113 of each first embossing assembly 11 can be spaced apart to avoid interference between the transmission paths formed between each first embossing assembly 11 and the first composite unit 20.
[0031] Please refer to Figure 1 and Figure 2 , Figure 2 is Figure 1 The numbering diagram of each first embossing assembly in the embodiment. The embossing patterns of each first embossing assembly 11 can be the same or different, in order to facilitate the explanation, the first embossing assemblies 11 in Figure 2 are numbered from bottom to top as 1-1, 1-2, 1-3, 1-4. All directional indications (such as up, down, left, right, front, back, etc.) in the present application are only used to explain the relative positional relationship, movement condition, etc. between components in a certain specific posture (as shown in the drawings), if the specific posture changes, the directional indications also change accordingly.
[0032] When embossing and compounding three layers of paper substrates 63 are required, four embossing patterns can be achieved if each layer needs to be embossed. Among them, the three layers of paper substrates 63 can be respectively embossed by the first embossing assemblies 11 numbered 1-1, 1-2, 1-3 and then enter the first composite unit 20 to synthesize a layer; the three layers of paper substrates 63 can be respectively embossed by the first embossing assemblies 11 numbered 1-1, 1-2, 1-4 and then enter the first composite unit 20 to synthesize a layer; the three layers of paper substrates 63 can be respectively embossed by the first embossing assemblies 11 numbered 1-2, 1-3, 1-4 and then enter the first composite unit 20 to synthesize a layer; the three layers of paper substrates 63 can be respectively embossed by the first embossing assemblies 11 numbered 1-1, 1-3, 1-4 and then enter the first composite unit 20 to synthesize a layer.
[0033] In some embodiments, each first embossing assembly 11 is connected with an adjusting assembly for adjusting the distance between the main embossing roller 111 and the slave embossing roller 112 in the first embossing assembly 11. The adjusting assembly can be connected with at least one of the main embossing roller 111 and the slave embossing roller 112. By adjusting the distance between the main embossing roller 111 and the slave embossing roller 112, the pressure and effect of embossing can be changed to meet different paper base 63 and embossing requirements.
[0034] Further, the main embossing roller 111 is a hollow steel roller, the roller surface is pre-fabricated with convex patterns, and the main embossing roller 111 is internally provided with a heating element. The heating element can adopt heat conduction oil circulation heating, steam / water circulation heating, electromagnetic induction heating, etc., which is not specifically limited here. By setting the main embossing roller 111 to heat the paper base 63, the embossing mark can be enhanced and repeated processing can be reduced. The surface of the slave embossing roller 112 is coated with elastic material, which cooperates with the main embossing roller 111 to form a depth-adjustable embossing mark.
[0035] The adjusting assembly can be a linear drive mechanism such as a pneumatic cylinder, a hydraulic cylinder, an oil cylinder, an electric push rod, or a swing arm mechanism, which is not specifically limited here as long as it can adjust the distance between the main embossing roller 111 and the slave embossing roller 112.
[0036] In some embodiments, the first auxiliary roller 21 is connected with a moving assembly 26 for driving the first auxiliary roller 21 to move to adjust the size of the first auxiliary gap 23. The moving assembly 26 can be a linear drive mechanism such as a pneumatic cylinder, a hydraulic cylinder, an oil cylinder, an electric push rod, or a swing arm mechanism, which is not specifically limited here.
[0037] Further, the embossing machine is configured with a PLC control system, which integrates automatic adjustment modules for the distance between the embossing rollers, the heating temperature, and the first auxiliary gap 23. The PLC control system realizes automatic operation and reduces the labor force.
[0038] Please refer to Figure 3 , Figure 3 is a structural schematic diagram of an embossing machine in another embodiment of the present application. In some embodiments, the embossing machine further includes a second embossing unit 30 and a second composite unit 40 arranged at intervals in the second direction. The second embossing unit 30 includes a plurality of second embossing assemblies 31, which can be three, four, etc., which is not specifically limited here. Each second embossing assembly 31 includes a main embossing roller 111 and a slave embossing roller 112 with opposite rotation directions, and the main embossing roller 111 and the slave embossing roller 112 in each second embossing assembly 31 form a second embossing gap 32 for the paper base 63 to pass through, and each second embossing gap 32 is arranged at intervals in the first direction.
[0039] The second composite unit 40 comprises a second auxiliary roller 41 and two second composite rollers 42. The second auxiliary roller 41 and one of the second composite rollers 42 form a second auxiliary gap 43 for primary compounding of at least two adjacent layers of the paper base 63. The two second composite rollers 42 form a second composite gap 44 for further compounding of the primary compounded paper base 63 with other layers of the paper base 63, so as to ensure that the paper base 63 is preliminarily integrated into one layer after passing through the first composite unit 20.
[0040] The paper base transmission path is formed between any one of the second embossing assemblies and the second composite unit. Each layer of the multi-layer paper base 63 enters the second composite unit 40 from one or more of the transmission paths to be compounded with other layers of the paper base 63.
[0041] Further, the second embossing unit 30 is symmetrically arranged with the first embossing unit 10, and the second composite unit 40 can be symmetrically arranged with the first composite unit 20. The first embossing unit 10, the first composite unit 20, the second embossing unit 30, and the second composite unit 40 are provided with a plurality of feeding guide rollers 61 and branch guide rollers 62. The feeding guide rollers 61 form a plurality of independent paper base 63 transmission paths extending to the first embossing assembly 11 and the second embossing assembly 31 through the branch guide rollers 62. It should be noted that the first embossing unit 10 and the second embossing unit 30 share the same set of feeding guide rollers 61, which can reduce the occupied space of the multi-layer paper base 63 during transmission to the first embossing unit 10 and the second embossing unit 30, so that the paper base 63 can be orderly delivered to the first embossing unit 10 and the second embossing unit 30. At the same time, the paper base 63 compounded into one layer by the first composite unit 20 is delivered to the paper stacking machine through a plurality of first discharge guide rollers 25, and the paper base 63 compounded into one layer by the second composite unit 40 is delivered into the paper stacking machine through a plurality of second discharge guide rollers 45. The arrangement direction of the plurality of first discharge guide rollers 25 is parallel to the arrangement direction of the plurality of second discharge guide rollers 45, so as to further reduce the occupied space.
[0042] Please continue to refer to Figure 3 In some embodiments, the embossing machine further comprises a paper supply unit 50 comprising a plurality of paper supply rollers 51, each of which is wound with a paper base 63. The paper supply unit 50, the first embossing unit 10, the first composite unit 20, the second composite unit 40, and the second embossing unit 30 are sequentially arranged in the second direction. The paper base 63 on each paper supply roller 51 is delivered to the first embossing unit 10 or the second embossing unit 30 through the feeding guide rollers 61. This provides a stable paper source for the entire embossing and compounding process.
[0043] Please refer to Figure 3 and Figure 4 , Figure 4 isFigure 3 The numbering diagram of each paper supply roller and partial paper base and the first embossing assembly in the embodiment. Exemplarily, the paper supply unit 50 is arranged on the side of the first embossing unit 10 away from the second embossing unit 30, and each feed guide roller 61 is arranged on the side of each first embossing assembly 11 and each second embossing assembly 31. The first embossing assembly 11 and the second embossing assembly 31 are respectively provided with four groups, and the paper supply roller 51 is provided with eight, in order to facilitate description, each of the paper supply rollers 51 in the first embossing unit 10 and the second embossing unit 30 is numbered as 1#, 2#, 3#, 4#, 5#, 6#, 7# and 8# respectively. Figure 4 The numbering diagram of each paper supply roller and partial paper base and the first embossing assembly in the embodiment. Exemplarily, the paper supply unit 50 is arranged on the side of the first embossing unit 10 away from the second embossing unit 30, and each feed guide roller 61 is arranged on the side of each first embossing assembly 11 and each second embossing assembly 31. The first embossing assembly 11 and the second embossing assembly 31 are respectively provided with four groups, and the paper supply roller 51 is provided with eight, in order to facilitate description, each of the paper supply rollers 51 in the first embossing unit 10 and the second embossing unit 30 is numbered as 1#, 2#, 3#, 4#, 5#, 6#, 7# and 8# respectively.
[0044] Optionally, the 1-8# paper supply rollers 51 can be sequentially and spaced apart in the first direction, wherein the paper base 63 wound on the 1-4# paper supply rollers 51 is conveyed to the second embossing unit 30 through the feed guide roller 61, and the paper base 63 wound on the 5-8# paper supply rollers 51 is conveyed to the first embossing unit 10 through the feed guide roller 61. It can be understood that the paper bases 63 released on each paper supply roller 51 are stacked with each other when conveyed on the feed guide roller 61, and the distance of the layer of the stacked paper bases 63 farthest away from the first embossing assembly 11 and the second embossing assembly 31 conveyed on the feed guide roller 61 is the longest, and the distance of the layer closest to the first embossing assembly 11 and the second embossing assembly 31 conveyed on the feed guide roller 61 is the shortest, so that each layer of the paper bases 63 can be sequentially conveyed to the corresponding first embossing assembly 11 and second embossing assembly 31, avoiding the interference of each paper base 63 when embossing and compounding.
[0045] In other embodiments, the 1-8# paper supply rollers 51 can also be sequentially and spaced apart in the second direction, and similarly, the paper base 63 wound on the 1-4# paper supply rollers 51 is conveyed to the second embossing unit 30 through the feed guide roller 61, and the paper base 63 wound on the 5-8# paper supply rollers 51 is conveyed to the first embossing unit 10 through the feed guide roller 61, which will not be described in detail here.
[0046] Optionally, the 1-4# paper supply rollers 51 and the 5-8# paper supply rollers 51 can also be arranged on two independent paper supply units 50 respectively, and the two paper supply units 50 are arranged symmetrically adjacent to the first embossing unit 10 and the second embossing unit 30 respectively, so that the paper base 63 on the 5-8# paper supply rollers 51 can directly enter the first embossing unit 10, and the paper base 63 on the 1-4# paper supply rollers 51 can directly enter the second embossing unit 30, without the need for long-distance transmission of the paper base 63 through the feed guide roller 61.
[0047] Optionally, the paper base 63 on the 5-8# paper supply rollers 51 can directly enter the corresponding first embossing assembly 11 through each branch guide roller 62, without the need for merging through the feed guide roller 61 and then separating through each branch guide roller 63 before entering the corresponding first embossing assembly 11.
[0048] Referring to Figure 3 In some embodiments, the first embossing unit 10 further comprises two groups of first paper guide rollers 13, respectively located at both sides of each first embossing assembly 11 in the first direction. The first paper guide rollers 13 are used to guide the paper bases 63 that do not pass through the first embossing gap 113 to enter the first compounding unit 20 for compounding with other paper bases 63.
[0049] Likewise, the second embossing unit 30 further comprises two groups of second paper guide rollers 33, respectively located at both sides of each second embossing assembly 31 in the first direction. The second paper guide rollers 33 are used to guide the paper bases 63 that do not pass through the second embossing gap 32 to enter the second compounding unit 40 for compounding with other paper bases 63.
[0050] In this embodiment, the two groups of first paper guide rollers 13 form transmission paths that do not perform embossing operation on the paper bases 63 between the first paper guide rollers 13 and the first compounding unit 20. When it is necessary to emboss and compound multiple layers of paper bases 63, each layer of paper bases 63 can be selectively entered into the first compounding unit 20 from the transmission path of each first paper guide roller 13 or each first embossing assembly 11 to form a layer after compounding, so as to realize multiple different embossing modes.
[0051] The following describes the embossing paths of the first embossing unit 10 and the first compounding unit 20 in different embossing modes when the paper bases 63 are compounded in four layers. As shown in Figure 4 , the paper bases 63 are sequentially numbered as a1 layer, a2 layer, a3 layer and a4 layer in the first direction.
[0052] Please refer to Figure 4 and Figure 5 , Figure 5 is Figure 3 the schematic diagram of the embossing paths of the embossing machine in an embossing mode in this embodiment. Among them, the a2 layer enters the first compounding unit 20 after being embossed by the No. 1-2 first embossing assembly 11, the a3 layer enters the first compounding unit 20 after being embossed by the No. 1-3 first embossing assembly 11, the a1 layer and the a4 layer enter the first compounding unit 20 from the two first paper guide rollers 13 respectively, and the a3 layer and the a4 layer enter the first compounding gap 24 after being initially compounded by the first auxiliary gap 23 to further form a layer with the a1 layer and the a2 layer.
[0053] Please refer to Figure 4 and Figure 6 , Figure 6 is Figure 3The embossing path of the embossing machine in another embossing mode in the embodiment is shown in the figure. In the other embossing mode, the a1 layer is embossed by the first embossing assembly No. 1-1 11 and then enters the first composite unit 20, the a2 layer is embossed by the first embossing assembly No. 1-2 11 and then enters the first composite unit 20, the a3 layer and the a4 layer enter the first composite unit 20 from the first paper guide roller 13 on one side, and after the a3 layer and the a4 layer are initially compounded through the first auxiliary gap 23, they enter the first composite gap 24 with the a1 layer and the a2 layer to further synthesize a layer.
[0054] Please refer to Figure 4 and Figure 7 , Figure 7 is Figure 3 The embossing path of the embossing machine in another embossing mode in the embodiment is shown in the figure. In the other embossing mode, the a1 layer is embossed by the first embossing assembly No. 1-1 11 and then enters the first composite unit 20, the a2 layer is embossed by the first embossing assembly No. 1-2 11 and then enters the first composite unit 20, the a3 layer is embossed by the first embossing assembly No. 1-3 11 and then enters the first composite unit 20, the a4 layer is embossed by the first embossing assembly No. 1-4 11 and then enters the first composite unit 20, and after the a3 layer and the a4 layer are initially compounded through the first auxiliary gap 23, they enter the first composite gap 24 with the a1 layer and the a2 layer to further synthesize a layer.
[0055] In other embodiments, the embossing machine further comprises a plurality of embossing units and composite units corresponding to the embossing units, which can be three, four, etc. The specific structure of each embossing unit is set with reference to the first embossing unit 10, and the specific structure of each composite unit is set with reference to the first composite unit 20, which will not be described here. Each embossing unit is arranged adjacent to the corresponding composite unit, and the efficiency of the embossing machine can be improved by arranging multiple embossing units and composite units. At the same time, each embossing unit is arranged in sequence and at intervals along the second direction to ensure that the paper base 63 can be orderly transported into each embossing unit for embossing.
[0056] Please refer to Figure 3 , the working process of the embossing machine in the embodiment is as follows: after starting the equipment, the paper feeding roller 51 of the paper feeding unit 50 starts to rotate and gradually releases the paper base 63 wound thereon. The paper base 63 is guided by the feeding guide roller 61 and transported to the first embossing unit 10 or the second embossing unit 30 according to the preset path.
[0057] The paper base 63 entering the first embossing unit 10 will pass through the first embossing gap 113 of the corresponding first embossing assembly 11 according to its layer and preset process flow. In the first embossing gap 113, the paper base 63 is embossed by the main embossing roller 111 and the slave embossing roller 112 rotating in opposite directions, so that the paper surface forms a specific pattern. The paper base 63 not passing through the first embossing gap 113 is guided by the first paper guide roller 13 and directly enters the first compounding unit 20. In the first compounding unit 20, firstly, the adjacent two layers of paper base 63 enter the first auxiliary gap 23 and are initially compounded by the first auxiliary roller 21 and the corresponding first compounding roller 22, so that the two layers of paper are initially adhered. Then, the paper base 63 after the initial compounding enters the first compounding gap 24 together with other layers of paper base 63, and is further compounded into one layer by the two first compounding rollers 22, thereby completing the initial layering operation.
[0058] The paper base 63 entering the second embossing unit 30 passes through the second embossing gap 32 of the corresponding second embossing assembly 31 according to the preset path, and is embossed by the main embossing roller 111 and the slave embossing roller 112 in the second embossing assembly 31. The paper base 63 not passing through the second embossing gap 32 directly enters the second compounding unit 40. Then, the paper base 63 after the second embossing is layered in the second compounding unit 40 to further enhance the bonding strength between the layers of paper.
[0059] The paper base 63 after the layering in the first compounding unit 20 and the second compounding unit 40 is conveyed to the paper stacking machine by the first discharge guide roller 25 and the second discharge guide roller 45, respectively.
[0060] The above only describes some embodiments of the present application, and does not limit the protection scope of the present application. Any equivalent device or equivalent process transformation using the content of the present application specification and drawings, or direct or indirect application in other related technical fields, is also included in the patent protection scope of the present application.
Claims
1. An embosser characterized by, The embossing machine comprises: a first embossing unit comprising a plurality of first embossing assemblies, each first embossing assembly comprising a main embossing roller and a slave embossing roller rotating in opposite directions, and a first embossing gap formed between the main embossing roller and the slave embossing roller for the paper base to pass through, and each first embossing gap is arranged in a first direction; a first composite unit arranged on one side of the first embossing unit in a second direction intersecting the first direction; wherein a paper base transmission path is formed between any first embossing assembly and the first composite unit.
2. The embosser of claim 1, wherein The first embossing unit further comprises two groups of first paper guide rollers, and the two groups of first paper guide rollers are respectively arranged on both sides of each first embossing assembly in the first direction, and the first paper guide rollers are used to guide the paper base not passing through the first embossing gap into the first composite unit for compounding with other paper bases.
3. The embosser of claim 1, wherein The first composite unit comprises a first auxiliary roller and two first composite rollers, wherein a first auxiliary gap is formed between the first auxiliary roller and one of the first composite rollers for primary compounding of at least two adjacent layers of paper bases; a first composite gap is formed between the two first composite rollers for synthesizing the primary compounded paper base with other layers of paper bases into one layer.
4. The embosser of claim 3, wherein The first auxiliary roller and the two first composite rollers are arranged in the first direction.
5. The embosser of any of claims 1-4, wherein, The first embossing unit is provided with four groups of first embossing assemblies, and the four groups of first embossing assemblies are arranged in a staggered manner in the first direction.
6. The embosser of any of claims 1-4, wherein, Each first embossing assembly is connected with an adjusting assembly for adjusting the distance between the main embossing roller and the slave embossing roller in the first embossing assembly.
7. The embosser of any of claims 1-4, wherein, The main embossing roller is a hollow steel roller provided with a heating element inside and a preformed embossed pattern on the roller surface; the slave embossing roller is coated with elastic material on the surface and cooperates with the main embossing roller to form an indentation.
8. The embosser of any of claims 1-4, wherein, The embossing machine further comprises a second embossing unit and a second composite unit arranged in the second direction, the second embossing unit comprises a plurality of second embossing assemblies, each second embossing assembly comprises a main embossing roller and a slave embossing roller rotating in opposite directions, and a second embossing gap is formed between the main embossing roller and the slave embossing roller in each second embossing assembly for the paper base to pass through, and each second embossing gap is arranged in the first direction, and a paper base transmission path is formed between any second embossing assembly and the second composite unit.
9. The embosser of claim 8, wherein, A plurality of feeding guide rollers and branch guide rollers are arranged between the first embossing unit, the first composite unit, the second embossing unit, and the second composite unit, and the feeding guide rollers form a plurality of paper base transmission paths extending to the first embossing assemblies and the second embossing assemblies through the branch guide rollers.
10. The embosser of claim 9, wherein, The paper feeding unit comprises a plurality of paper feeding rollers, each of which is wound with a paper base, and the paper feeding unit, the first embossing unit, the first composite unit, the second composite unit, and the second embossing unit are sequentially arranged in the second direction, and the paper bases on each paper feeding roller are respectively conveyed to the first embossing unit or the second embossing unit through the feeding guide rollers.