Anti-caking feeding device for surfactant production

By combining the screening mechanism and the linked feeding mechanism, the problem of raw material agglomeration in surfactant production is solved, and the precise screening and dispersion of raw materials are achieved, thereby improving the efficiency of the feeding device and the stability of the equipment.

CN223906113UActive Publication Date: 2026-02-13LIAONING YOUER IND CO LTD
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Patent Information

Application Number
CN202520672101.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-10
Publication Date
2026-02-13
Estimated Expiration
2035-04-10

AI Technical Summary

Technical Problem

Existing feeders for surfactant production that prevent caking lack effective screening mechanisms, resulting in large, agglomerated raw materials entering subsequent processes, damaging equipment, increasing maintenance costs, and causing raw materials to accumulate and clog in the dispersion box, reducing feeding efficiency.

Method used

The system employs a screening mechanism and a linked feeding mechanism. The first motor drives the eccentric wheel to move the screening plate for screening, and the striking rod assists in feeding. The second motor drives the dispersing disc and dispersing blades to disperse the raw materials, and the third motor drives the spiral conveyor rod to disperse the agglomerated raw materials for secondary dispersion. The controller and display screen realize intelligent control.

Benefits of technology

It effectively prevents raw material clumping, ensures smooth material feeding, improves screening efficiency, reduces the risk of equipment damage, lowers maintenance costs, and improves raw material utilization and product quality stability.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223906113U_ABST
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Abstract

The utility model relates to the technical field of surfactant production, and discloses an anti-caking feeding device for surfactant production, which comprises a bottom plate, a screening mechanism arranged at the top of the bottom plate, a circulating conveying mechanism arranged at the top of the bottom plate, and a linkage discharging mechanism arranged at the top of the bottom plate. The screening mechanism comprises a supporting frame, the supporting frame is fixed to the top of the bottom plate, a first motor is fixedly connected to the top of the supporting frame, an eccentric wheel is movably connected to the output end of the first motor, an adjusting plate is movably connected to the surface of the eccentric wheel, and a screening plate is movably connected to one side of the adjusting plate. The first motor drives the transmission combination of the driving wheel and the driven wheel, caking formed in the falling process of raw materials can be effectively damaged, friction force among raw material particles in the box body is reduced through mechanical vibration, the agglomeration phenomenon caused by gravity accumulation or moisture is avoided, smooth discharging is guaranteed, and the possibility of caking is reduced from the source.
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Description

TECHNICAL FIELD

[0001] The utility model relates to surface active agent production technical field especially prevent the agglomerate's surface active agent production with feed arrangement of production. BACKGROUND

[0002] Surface active agent production refers to the process of manufacturing compounds with amphiphilic structure through chemical synthesis, biological fermentation or natural extraction, etc., which can significantly reduce liquid surface tension or liquid-liquid, liquid-solid interfacial tension, thereby having multiple functions such as emulsification, dispersion, solubilization, wetting, foaming, etc., and is widely used in many industrial fields such as detergents, cosmetics, food, medicine, petroleum, textile, papermaking, etc.

[0003] The existing feed arrangement for preventing agglomeration of surface active agent production lacks effective screening mechanism, which cannot accurately screen raw materials, resulting in large particle agglomerated raw materials entering subsequent processes, which may damage equipment, increase maintenance cost, highlight the agglomeration problem, and affect product quality stability.

[0004] Therefore, the skilled person in the art provides a feed arrangement for preventing agglomeration of surface active agent production to solve the problems raised in the background. SUMMARY

[0005] In order to improve the problems of the traditional feed arrangement for preventing agglomeration of surface active agent production, the utility model provides a feed arrangement for preventing agglomeration of surface active agent production.

[0006] The utility model provides a feed arrangement for preventing agglomeration of surface active agent production adopts the following technical scheme:

[0007] The feed arrangement for preventing agglomeration of surface active agent production comprises a bottom plate, a screening mechanism is arranged on the top of the bottom plate, a circulating conveying mechanism is arranged on the top of the bottom plate, and a linkage discharging mechanism is arranged on the top of the bottom plate; the screening mechanism comprises a support frame fixed to the top of the bottom plate, a first motor is fixedly connected to the top of the support frame, an eccentric wheel is movably connected to the surface of the first motor, an adjusting plate is movably connected to one side of the eccentric wheel, a screening plate is movably connected to one side of the adjusting plate, and the linkage discharging mechanism is fixedly connected to the other end of the first motor; the linkage discharging mechanism comprises a driving wheel, one end of the driving wheel is fixedly connected with the first motor, a driven wheel is drivingly connected to the surface of the driving wheel through a belt, a transmission rod is fixedly connected to one side of the driven wheel, a support plate is fixedly connected to one side of the top of the bottom plate, the support plate is movably connected to the transmission rod through a bearing on the surface, and the transmission rod is fixedly connected with evenly distributed knocking rods at one end.

[0008] Optionally, one side of the top of the bottom plate is fixedly connected with a support, one side of the support is fixedly connected with a dispersion box, the top of the dispersion box is fixedly connected with a second motor, the output end of the second motor is fixedly connected with a rotating rod, and the surface of the rotating rod is fixedly connected with a dispersion disc.

[0009] Optionally, the inner wall of the dispersion box is fixedly connected with a dispersion blade, the top of the dispersion box is communicated with a feeding cover, and the inner wall of the feeding cover is fixedly connected with an inclined plate.

[0010] Optionally, the circulating conveying mechanism comprises a conveying pipe, the surface of the conveying pipe is fixedly connected with the support, the bottom of the conveying pipe is fixedly connected with a third motor, the output end of the third motor penetrates into the inner cavity of the conveying pipe and is fixedly connected with a spiral conveying rod, the surface of the conveying pipe is communicated with a receiving cover, and the surface of the conveying pipe is communicated with the dispersion box.

[0011] Optionally, the surface of the support is provided with moving grooves on both sides, and the bottom of the screening plate is fixedly connected with moving blocks on both sides.

[0012] Optionally, the top of the bottom plate is movably connected with a storage box, one side of the storage box is fixedly connected with a handle, and the bottom of the storage box is movably connected with uniformly distributed rollers through bearings.

[0013] Optionally, one side of the support is fixedly connected with a controller, one side of the support is fixedly connected with a control panel, and the surface of the control panel is fixedly connected with a display screen.

[0014] In summary, the utility model has the following beneficial effects:

[0015] 1. The transmission combination of the first motor driving the driving wheel and the driven wheel can effectively damage the caking of the raw materials in the falling process, the mechanical vibration reduces the friction between the raw material particles in the box, avoids the agglomeration phenomenon caused by gravity accumulation or dampness, ensures smooth feeding, and reduces the possibility of caking from the source.

[0016] 2. The eccentric wheel drives the screening plate to move forward and backward, so that the raw materials are continuously turned and dispersed in the vibration screening process, local accumulation or compaction is avoided, the risk of re-caking of fine particles due to retention is reduced, the probability of screen hole blockage is reduced, and the screening process is ensured to be continuous and stable. BRIEF DESCRIPTION OF DRAWINGS

[0017] Figure 1 It is a structural schematic view of the utility model.

[0018] Figure 2 It is a structural schematic view of the screening mechanism of the utility model.

[0019] Figure 3It is the structure schematic view of the circulating conveying mechanism of the utility model.

[0020] Figure 4 It is the sectional structure schematic view of the dispersing box of the utility model.

[0021] Figure 5 It is the structure schematic view of the linkage discharging mechanism of the utility model.

[0022] Mark explanation:

[0023] 1, bottom plate, 2, support frame, 3, first motor, 4, eccentric wheel, 5, adjusting plate, 6, screening plate, 7, driving wheel, 8, driven wheel, 9, transmission rod, 10, support plate, 11, knock rod, 12, support, 13, dispersing box, 14, second motor, 15, rotating rod, 16, dispersing disc, 17, dispersing blade, 18, feeding cover, 19, inclined plate, 20, conveying pipe, 21, third motor, 22, spiral conveying rod, 23, material collecting cover, 24, moving groove, 25, moving block, 26, storage box, 27, handle, 28, roller, 29, controller, 30, control panel, 31, display screen. Specific implementation

[0024] The following will be combined with the Figures 1-5 Further detailed description is made to the present application.

[0025] Example one:

[0026] Please refer to Figures 1-5 The surface active agent production feeding device prevents caking, which comprises a bottom plate 1, a screening mechanism is arranged on the top of the bottom plate 1, a circulating conveying mechanism is arranged on the top of the bottom plate 1, and a linkage discharging mechanism is arranged on the top of the bottom plate 1; the screening mechanism comprises a support frame 2, the support frame 2 is fixed on the top of the bottom plate 1, a first motor 3 is fixedly connected to the top of the support frame 2, an eccentric wheel 4 is movably connected to the surface of the first motor 3, an adjusting plate 5 is movably connected to one side of the eccentric wheel 4, a screening plate 6 is movably connected to one side of the adjusting plate 5, and the other end of the first motor 3 is fixedly connected with the linkage discharging mechanism; the linkage discharging mechanism comprises a driving wheel 7, one end of the driving wheel 7 is fixedly connected with the first motor 3, a driven wheel 8 is drivingly connected to the surface of the driving wheel 7 through a belt, a transmission rod 9 is fixedly connected to one side of the driven wheel 8, a support plate 10 is fixedly connected to one side of the top of the bottom plate 1, the support plate 10 is movably connected with the transmission rod 9 through a bearing on the surface, and the transmission rod 9 is fixedly connected with uniformly distributed knock rods 11 at one end.

[0027] In this embodiment: the bottom plate 1 is used to support the top and all the structures of its bottom, the support frame 2 provides stable support for the first motor 3 and other components, the first motor 3 drives the eccentric wheel 4 to rotate, the eccentric wheel 4 drives the adjusting plate 5 to move to realize the screening of the raw materials, the dispersed raw materials are effectively screened, and the raw materials meeting the particle size requirements are accurately screened out, the driving wheel 7 is connected with the first motor 3 to drive the driven wheel 8, the driven wheel 8 drives the transmission rod 9, the knocking rod 11 on the transmission rod 9 rotates to knock the dispersion box 13 to promote the discharge, realizes the effective use of power, and assists the discharge while screening to prevent the accumulation of raw materials.

[0028] Embodiment two:

[0029] Referring to Figures 1-5 , the bottom plate 1 is fixedly connected with the support 12 on one side of the top, the support 12 is fixedly connected with the dispersion box 13 on one side, the dispersion box 13 is fixedly connected with the second motor 14 on the top, the output end of the second motor 14 is fixedly connected with the rotating rod 15, the surface of the rotating rod 15 is fixedly connected with the dispersion disc 16, the inner wall of the dispersion box 13 is fixedly connected with the dispersion blade 17, the top of the dispersion box 13 is communicated with the feeding cover 18, the inner wall of the feeding cover 18 is fixedly connected with the inclined plate 19, the circulating conveying mechanism comprises a conveying pipe 20, the surface of the conveying pipe 20 is fixedly connected with the support 12, the bottom of the conveying pipe 20 is fixedly connected with the third motor 21, the output end of the third motor 21 penetrates into the inner cavity of the conveying pipe 20 and is fixedly connected with the spiral conveying rod 22, the surface of the conveying pipe 20 is communicated with the receiving cover 23, the surface of the conveying pipe 20 is communicated with the dispersion box 13, the surface of the support frame 2 is provided with a moving groove 24 on both sides, the bottom of the screening plate 6 is fixedly connected with a moving block 25 on both sides, the moving groove 24 is slidably connected with the moving block 25, the top of the bottom plate 1 is movably connected with the storage box 26, one side of the storage box 26 is fixedly connected with the handle 27, the bottom of the storage box 26 is movably connected with the evenly distributed rollers 28 through bearings, one side of the support 12 is fixedly connected with the controller 29, one side of the support 12 is fixedly connected with the control panel 30, and the surface of the control panel 30 is fixedly connected with the display screen 31.

[0030] In this embodiment: support 12 for the dispersion tank 13 provides fixed support, the second motor 14 drives rotating rod 15 and dispersion disc 16 rotation makes the raw material in the dispersion tank 13 fully stirred dispersion, the surfactant raw material is fully dispersed, effectively prevent the raw material caking, dispersion blade 17 is fixed in the dispersion tank 13 inner wall and dispersion disc 16 cooperation cutting dispersion raw material, the inclined plate 19 of feeding cover 18 guides the raw material into the dispersion tank 13, dispersion blade 17 further enhances the raw material dispersion effect, feeding cover 18 facilitates the raw material input, conveying pipe 20 under the action of the third motor 21 drives screw conveying rod 22, the caked raw material is transported back to the dispersion tank 13, can the remaining caked raw material after screening is transported back to the dispersion tank 13 for secondary dispersion, improve the utilization rate of raw materials, ensure that the particle size of raw materials completely meet the demand, the moving groove 24 is opened in the surface of the support frame 2 both sides, the moving block 25 is fixed at the bottom of the screening plate 6 both sides, both sliding connection provides guidance and support for the movement of the screening plate 6, makes the movement of the screening plate 6 more stable and smooth, ensures the screening effect, the storage tank 26 is placed on the top of the bottom plate 1 collects the raw material, the roller 28 makes the storage tank 26 easy to move, the handle 27 facilitates the operator to push, for collecting raw materials that meet the particle size requirements, and facilitates the movement and operation of the storage tank 26, the controller 29 controls the operation of each motor, the control panel 30 provides an operation interface, the display screen 31 displays device running state information, the operator can control and monitor the feeding device, improve the convenience and intelligent degree of operation.

[0031] The utility model discloses the implementation principle is: when using, the surfactant raw material is put into the dispersion tank 13 from the feeding cover 18, starts the second motor 14, the second motor 14 drives rotating rod 15 rotation, rotating rod 15 drives dispersion disc 16 rotation, cooperation dispersion blade 17 disperses the surfactant raw material, prevents its caking, and the dispersed raw material falls on the surface of the screening plate 6 from the dispersion tank 13, starts the first motor 3, and the first motor 3 drives the driving wheel 7 rotation, and the driving wheel 7 drives the driven wheel 8 rotation, and the driven wheel 8 drives the transmission rod 9 rotation, and the transmission rod 9 drives the knock stick 11 rotation and knocks the dispersion tank 13, and assists the unloading, and simultaneously, the first motor 3 drives eccentric wheel 4 rotation, and eccentric wheel 4 drives adjusting plate 5 rotation, and adjusting plate 5 drives the screening plate 6 and moves on the support frame 2 and screens the raw material, and the raw material that the particle size meets the demand falls into the storage tank 26, and the remaining caked raw material slides along the inclined surface of the screening plate 6 and falls into the collecting cover 23, and starts the third motor 21, and the third motor 21 drives screw conveying rod 22 and transports the caked raw material to the top of the conveying pipe 20, and the caked raw material slides again and falls into the dispersion tank 13, and is dispersed twice until the particle size of raw material completely meets the demand.

[0032] The above are preferred embodiments of the present application, and are not intended to limit the protection scope of the present application, so that: any equivalent changes made according to the structure, shape, principle of the present application should be covered within the protection scope of the present application.

Claims

1. Feed device for surfactant production, which prevents caking, comprising a base plate (1), characterized in that: The top of the bottom plate (1) is provided with a screening mechanism, the top of the bottom plate (1) is provided with a circulating conveying mechanism, and the top of the bottom plate (1) is provided with a linkage discharging mechanism. The screening mechanism comprises a support frame (2) fixed to the top of the bottom plate (1), a first motor (3) fixedly connected to the top of the support frame (2), an eccentric wheel (4) movably connected to the output end of the first motor (3), an adjusting plate (5) movably connected to the surface of the eccentric wheel (4), a screening plate (6) movably connected to one side of the adjusting plate (5), and a linkage discharging mechanism fixedly connected to the other end of the first motor (3). The linkage discharging mechanism comprises a driving wheel (7) fixedly connected to one end of the first motor (3), a driven wheel (8) drivingly connected to the surface of the driving wheel (7) through a belt, a transmission rod (9) fixedly connected to one side of the driven wheel (8), a support plate (10) fixedly connected to one side of the top of the bottom plate (1), and a plurality of evenly distributed knocking rods (11) fixedly connected to one end of the transmission rod (9) and movably connected to the surface of the support plate (10) through bearings.

2. The caking-preventing surfactant production feed device according to claim 1, characterized by: One side of the top of the bottom plate (1) is fixedly connected with a support (12), one side of the support (12) is fixedly connected with a dispersion box (13), the top of the dispersion box (13) is fixedly connected with a second motor (14), the output end of the second motor (14) is fixedly connected with a rotating rod (15), and the surface of the rotating rod (15) is fixedly connected with a dispersion disc (16).

3. The caking-preventing surfactant production feed device according to claim 2, characterized by: The inner wall of the dispersion box (13) is fixedly connected with a dispersion blade (17), and the top of the dispersion box (13) is communicated with a feeding cover (18), and the inner wall of the feeding cover (18) is fixedly connected with an inclined plate (19).

4. The caking-preventing surfactant production feed device according to claim 1, characterized by: The circulating conveying mechanism comprises a conveying pipe (20) fixedly connected to the surface of the support (12), a third motor (21) fixedly connected to the bottom of the conveying pipe (20), a spiral conveying rod (22) penetrating into the inner cavity of the conveying pipe (20) and fixedly connected to the output end of the third motor (21), a receiving cover (23) communicated with the surface of the conveying pipe (20), and the conveying pipe (20) is communicated with the dispersion box (13).

5. The caking-preventing surfactant production feed device according to claim 1, characterized by: Both sides of the surface of the support frame (2) are provided with moving grooves (24), and both sides of the bottom of the screening plate (6) are fixedly connected with moving blocks (25).

6. The caking-preventing surfactant production feed device according to claim 1, characterized by: The top of the bottom plate (1) is movably connected with a storage box (26), one side of the storage box (26) is fixedly connected with a handle (27), and the bottom of the storage box (26) is movably connected with a plurality of evenly distributed rollers (28) through bearings.

7. The caking-preventing surfactant production feed device according to claim 2, characterized by: One side of the support (12) is fixedly connected with a controller (29), and one side of the top of the support (12) is fixedly connected with a control panel (30), and the surface of the control panel (30) is fixedly connected with a display screen (31).