Process improvement device for cage type anti-floating anchor rod
By using electric guide rails for guidance and verticality measurement sensors for calibration, combined with servo motor vibration, the problems of anchor bolt skewing and uneven mud slurry were solved, enabling rapid, accurate installation and compaction of cage-type anti-buoyancy anchor bolts, thus improving construction efficiency and effectiveness.
Patent Information
- Application Number
- CN202520518545.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-24
- Publication Date
- 2026-02-13
- Estimated Expiration
- 2035-03-24
AI Technical Summary
In the current construction of cage-core anti-buoyancy anchor bolts, the problems of anchor bolt body deviation and uneven mud slurry voids have not been effectively solved, resulting in cumbersome construction and poor anchor bolt performance.
The anchor rod is guided by an electric guide rail and a slider, combined with a verticality measurement sensor and a cylinder correction system to ensure the verticality of the anchor rod. The mud is compacted by a servo motor vibration assembly, which can accommodate anchor rods of different sizes.
This enabled rapid and accurate installation of anchor bolts and compaction of the slurry, reducing manual labor and improving construction efficiency and the effectiveness of the anchor bolts.
Smart Images

Figure CN223907486U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to building construction technical field especially relates to a process improvement device of cage type anti floating anchor rod. BACKGROUND
[0002] The cage core bag anti floating anchor rod is applied to the engineering field with its superior performance as a new type of anchor rod, however, in the anti floating anchor rod construction process, the anchor rod body often appears to be inclined in the expansion body anchoring section when the expansion body anchor rod is made by using the rotary jetting reaming technology, how to ensure the anchor rod body to be placed in the center has been puzzling the engineering and technical personnel.
[0003] Through the search, a cage core bag anti floating anchor rod fixing device (authorized publication number CN214783891U) is disclosed in Chinese patent, which comprises a ring-shaped buckle, a support base is arranged on the outer side of the ring-shaped buckle, and the ring-shaped buckle and the support base are connected through a connecting rod, the upper end of the ring-shaped buckle is provided with an anchor rod body, one end of the anchor rod body is inserted into the ring-shaped buckle, and the anchor rod body is fixed through a bolt, the patent technology can effectively solve the problems of excessive deviation of anchor rod perpendicularity, excessive deviation of anchor rod horizontal position and insufficient exposed length of anchor rod steel bar in the construction process of deep foundation pit cage core bag anti floating anchor rod, ensure the position of the anti floating anchor rod, reduce the waste of rework, speed up the construction period and save the engineering cost.
[0004] However, the above-mentioned device still has some shortcomings in actual use, the more obvious one is that the above-mentioned device does not have anchor rod perpendicularity deviation monitoring and correction function, so manual adjustment is needed when the anchor rod perpendicularity deviation is too large, which is more cumbersome and inconvenient for workers to use the device, and when the cage core is filled with mud, there is a lack of certain vibrating structure, which leads to uneven gaps in the mud in the cage core, and further affects the use of the anchor rod. UTILITY MODEL CONTENTS
[0005] In view of the above problems existing in the prior art, the main purpose of the utility model is to provide a process improvement device of cage type anti floating anchor rod.
[0006] The technical scheme of the utility model is as follows: a process improvement device of cage type anti floating anchor rod, including a top plate, the two sides of the inner wall of the top plate are fixedly installed with electric guide rails, the inside of the electric guide rails is slidably connected with sliding blocks, the side away from the electric guide rails of the sliding blocks is fixedly connected with U-shaped frames, the top of the U-shaped frames is fixedly connected with air cylinders, the piston rods of the air cylinders are fixedly connected with racks, the inside of the U-shaped frames is rotatably connected with shafts, one end of the shafts extends to the outside of the U-shaped frames and is fixedly connected with gears, the gears are meshed and connected with the racks, the inside of the top plate is provided with a gripper a and a gripper b, the inner walls of the gripper a and the gripper b are inlaid with perpendicularity measuring sensors.
[0007] By adopting the technical scheme, the verticality measuring sensor monitors the verticality of the anchor rod, and transmits the detection information to the controller, and the controller controls the cylinders to correct the deviation. At this time, the two cylinders cooperate with each other, the piston rod of one cylinder retracts, and the piston rod of the other cylinder extends, so that the anchor rod in the holder a and the holder b is in an inclined adjustable state, and can be in a reasonable verticality range.
[0008] As a preferred embodiment, the top end of the holder a is provided with a vibrating assembly, the vibrating assembly comprises an L-shaped plate fixedly connected outside the holder a and the holder b, a servo motor is fixedly installed on the side close to the two L-shaped plates, and a rubber cam is fixedly connected to the output shaft of the servo motor.
[0009] By adopting the technical scheme, the output shaft of the servo motor drives the corresponding rubber cam to rotate, thereby enabling the anchor rod to be vibrated, so that the mud inside the anchor rod is compacted.
[0010] As a preferred embodiment, one side of the U-shaped frame is provided with an adjusting assembly, the adjusting assembly comprises a rotating piece fixedly connected outside the rotating shaft, and a telescopic box fixedly connected to the side away from the U-shaped frame.
[0011] By adopting the technical scheme, the telescopic piece and the telescopic box are used in cooperation, so that the clamping distance of the holder a and the holder b can be adjusted to adapt to anchor rods of different sizes.
[0012] As a preferred embodiment, the adjusting assembly further comprises a telescopic piece slidingly installed in the telescopic box, and one end of the locking bolt extends into the telescopic box and abuts against the telescopic piece.
[0013] By adopting the technical scheme, the telescopic piece can be fixed in the telescopic box by cooperation of the locking bolt.
[0014] As a preferred embodiment, the telescopic piece is provided with two, one of which is fixedly connected with the holder a, and the other of which is fixedly connected with the holder b.
[0015] By adopting the technical scheme, the inclination angle of the holder a and the holder b can be adjusted.
[0016] As a preferred embodiment, the holder a is fixedly connected with two teeth, and the holder b is internally provided with a tooth groove matched with the teeth.
[0017] By adopting the technical scheme, the clamping device a and the clamping device b are in the clamped state through the cooperation of the teeth and the tooth grooves, so that the anchor rods of different sizes can be clamped.
[0018] As a preferred implementation form, a controller is fixedly installed on the top of the top plate, and a rectangular slot is formed at the inner center of the top plate.
[0019] By adopting the technical scheme, the controller is arranged to control the electrical equipment on the device.
[0020] As a preferred implementation form, a column is fixedly connected to each corner of the bottom of the top plate.
[0021] By adopting the technical scheme, the column is used to provide stable support for the device and the structure above.
[0022] Compared with the prior art, the utility model has the advantages and positive effects that,
[0023] 1. In the utility model, the anchor rod is sent into the target hole through the cooperation of the electric guide rail and the sliding block, so that the guide and limiting effects are achieved, the deviation phenomenon during the installation of the anchor rod is reduced, and the perpendicularity measuring sensor monitors the perpendicularity of the anchor rod during the installation of the anchor rod, and transmits the detection information to the controller, and then the controller controls the cylinder to correct the deviation, at this time, the two cylinders cooperate with each other, the piston rod of one cylinder is retracted, and the piston rod of the other cylinder is extended, so that the anchor rod in the clamping device a and the clamping device b is in the inclined adjustable state, until it is in the reasonable perpendicularity range, so that the manual tedious operation is reduced.
[0024] 2. In the utility model, after the mud is filled in the cage type anti-floating anchor rod, the servo motor can be started, the corresponding rubber cam is driven to rotate through the rotation of the output shaft of the servo motor, and the anchor rod can be vibrated and compacted, so that the internal mud is compacted, and the internal pores, bubbles and other phenomena are reduced. BRIEF DESCRIPTION OF DRAWINGS
[0025] Figure 1 A whole perspective view of the process improvement device of the cage type anti-floating anchor rod is provided for the utility model;
[0026] Figure 2 A rear view of the process improvement device of the cage type anti-floating anchor rod is provided for the utility model;
[0027] Figure 3 A partial schematic view of the process improvement device of the cage type anti-floating anchor rod is provided for the utility model;
[0028] Figure 4The utility model provides a kind of process improvement device of cage type anti-floating anchor rod Figure 1 Enlarged view at A in Figure.
[0029] Legend: 1, top plate; 2, stand; 3, controller; 4, electric guide rail; 5, sliding block; 6, U-shaped frame; 7, telescopic box; 8, air cylinder; 9, locking bolt; 10, rubber cam; 11, servo motor; 12, telescopic piece; 13, rotating piece; 14, rotating shaft; 15, perpendicularity measuring sensor; 16, holder a; 17, rack; 18, gear; 19, holder b. DETAILED DESCRIPTION
[0030] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of the present application.
[0031] Reference Figures 1-4 A kind of process improvement device of cage type anti-floating anchor rod, including top plate 1, the two sides of the inner wall of top plate 1 are fixedly installed with electric guide rail 4, the inside of electric guide rail 4 is slidably connected with sliding block 5, the side of sliding block 5 away from electric guide rail 4 is fixedly connected with U-shaped frame 6, the top of U-shaped frame 6 is fixedly connected with air cylinder 8, the piston rod of air cylinder 8 is fixedly connected with rack 17, the inside of U-shaped frame 6 is rotatably connected with rotating shaft 14, one end of rotating shaft 14 extends to the outside of U-shaped frame 6 and is fixedly connected with gear 18, gear 18 is engagedly connected with rack 17, the inside of top plate 1 is provided with holder a 16 and holder b 19, the inner wall of holder a 16 and holder b 19 is inlaid with perpendicularity measuring sensor 15, when fixing cage type anti-floating anchor rod, electric guide rail 4 and sliding block 5 can be used in cooperation to send anchor rod into target hole, to play a certain guiding, limiting effect, to reduce the deviation phenomenon when anchor rod is installed, and in the process of anchor rod installation, perpendicularity measuring sensor 15 will monitor the perpendicularity of anchor rod, and the detection information is transmitted to controller 3, then controller 3 controls air cylinder 8 to correct deviation, at this time, two air cylinders 8 cooperate with each other, the piston rod of one air cylinder 8 is retracted, and the piston rod of the other air cylinder 8 is extended, so that the anchor rod in holder a 16 and holder b 19 is in inclined adjustable state, until it is in reasonable perpendicularity range, to reduce the tedious operation of manual, so that staff use the device.
[0032] Specifically, the top end of the holder a16 is provided with a vibrating assembly, the vibrating assembly includes an L-shaped plate fixedly connected outside the holder a16 and the holder b19, the side close to each other of the two L-shaped plates is fixedly installed with a servo motor 11, when the cage anti-floating anchor rod is filled with mud, the servo motor 11 can be started, through the rotation of the output shaft of the servo motor 11, the corresponding rubber cam 10 is driven to rotate, thereby the anchor rod can be vibrated to make the mud inside compact, so as to reduce the internal pores, bubbles and other phenomena, the output shaft of the servo motor 11 is fixedly connected with the rubber cam 10, one side of the U-shaped frame 6 is provided with an adjusting assembly, the adjusting assembly includes a rotating piece 13 fixedly connected outside the rotating shaft 14, the side away from the U-shaped frame 6 of the rotating piece 13 is fixedly connected with the telescopic box 7, through the cooperation of the telescopic piece 12 and the telescopic box 7, the clamping distance of the holder a16 and the holder b19 can be adjusted to adapt to anchor rods of different sizes, so as to improve the applicability of the device, the inside of the telescopic box 7 is screwed with a locking bolt 9, the adjusting assembly further includes a telescopic piece 12 slidingly installed in the telescopic box 7, through the cooperation of the locking bolt 9, the telescopic piece 12 can be fixed in the inside of the telescopic box 7, so as to ensure the stable use of the holder a16, the anchor rod and the holder b19, one end of the locking bolt 9 extends to the inside of the telescopic box 7 and abuts against the telescopic piece 12.
[0033] Specifically, the telescopic piece 12 is provided with two, one of which is fixedly connected with the holder a16, and the other is fixedly connected with the holder b19, through the cooperation of the teeth and the tooth groove, the holder a16 and the holder b19 can be in a clamped state, which is convenient for clamping anchor rods of different sizes, the holder a16 is fixedly connected with two teeth, the inside of the holder b19 is provided with a tooth groove matched with the teeth, the top of the top plate 1 is fixedly installed with a controller 3, so as to control the electrical equipment on the device, the inside of the top plate 1 is provided with a rectangular groove at the center, the four corners of the bottom of the top plate 1 are fixedly connected with a stand column 2, through the use of the stand column 2, the device and the upper structure can be stably supported.
[0034] Working principle: first, the device is placed in the construction area, and the cage type anti floating anchor rod is placed between the clamping device a16 and the clamping device b19, and through the cooperation of the telescopic part 12 and the telescopic box 7, the clamping distance of the clamping device a16 and the clamping device b19 can be adjusted to adapt to the use of anchor rods of different sizes, then the locking bolt 9 is used for fixing, then the electric guide rail 4 is started under the control of the controller 3, the anchor rod can be sent into the target hole through the cooperation of the electric guide rail 4 and the sliding block 5, so as to play a certain guiding and limiting role, so as to reduce the deviation phenomenon during installation of the anchor rod, and the verticality measuring sensor 15 can monitor the verticality of the anchor rod during installation of the anchor rod, and the detection information is transmitted to the controller 3, and the controller 3 controls the deviation correction of the cylinder 8, at this time, the two cylinders 8 cooperate with each other, one of the cylinder 8 contracts, and the other cylinder 8 extends, so that the anchor rod in the clamping device a16 and the clamping device b19 is in an inclined adjustable state, until it is in a reasonable verticality range, and when the cage type anti floating anchor rod is filled with mud, the servo motor 11 can be started, the corresponding rubber cam 10 is driven to rotate through the rotation of the output shaft of the servo motor 11, and the anchor rod can be vibrated, so that the mud in the anchor rod is compacted, so as to reduce the internal pores, bubbles and other phenomena.
[0035] In the description of the utility model, it is necessary to explain that, unless there is definite stipulation and limitation, the terms "installation", "setting", "connection" and the like should be understood broadly, for example, "connection" can be fixed connection, can also be detachable connection, or integral connection, can be mechanical connection, can also be electrical connection, can be direct connection, can also be indirect connection through intermediate medium, can be the communication inside two elements, for the ordinary skilled in the art, the specific meaning of the above terms in the utility model can be understood according to specific conditions.
[0036] The above is only the preferred embodiment of the present application and does not limit the present application, although the present application has been described in detail with reference to the foregoing embodiments, the skilled in the art can still modify the technical solutions recorded in the foregoing embodiments or make equivalent replacement for part of the technical features, and any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present application should be included in the protection scope of the present application.
Claims
1. A process improvement device for a caged anti-floating anchor rod comprising a top plate (1), characterized in that: Both sides of the inner wall of the top plate (1) are fixedly installed with electric guide rails (4), the interiors of the electric guide rails (4) are slidably connected with sliding blocks (5), one side of the sliding block (5) away from the electric guide rail (4) is fixedly connected with a U-shaped frame (6), the top of the U-shaped frame (6) is fixedly connected with a gas cylinder (8), the piston rod of the gas cylinder (8) is fixedly connected with a rack (17), the interior of the U-shaped frame (6) is rotatably connected with a rotating shaft (14), one end of the rotating shaft (14) extends to the outside of the U-shaped frame (6) and is fixedly connected with a gear (18), the gear (18) is meshedly connected with the rack (17). The interior of the top plate (1) is provided with a holder a (16) and a holder b (19), the inner walls of the holder a (16) and the holder b (19) are inlaid with perpendicularity measuring sensors (15).
2. A process improvement device for a cage anti-floating anchor rod as claimed in claim 1, characterized in that: The top end of the holder a (16) is provided with a vibrating assembly, the vibrating assembly comprises L-shaped plates fixedly connected outside the holder a (16) and the holder b (19), one side of the two L-shaped plates close to each other is fixedly installed with a servo motor (11), the output shaft of the servo motor (11) is fixedly connected with a rubber cam (10).
3. The process improvement device of a cage anti-floating anchor rod according to claim 1, characterized in that: One side of the U-shaped frame (6) is provided with an adjusting assembly, the adjusting assembly comprises rotating pieces (13) fixedly connected outside the rotating shaft (14), one side of the rotating piece (13) away from the U-shaped frame (6) is fixedly connected with a telescopic box (7), the interior of the telescopic box (7) is threadedly connected with a locking bolt (9).
4. A process improvement device for a cage anti-floating anchor rod as claimed in claim 3, characterized in that: The adjusting assembly further comprises telescopic pieces (12) slidably installed in the interior of the telescopic box (7), one end of the locking bolt (9) extends to the interior of the telescopic box (7) and abuts against the telescopic piece (12).
5. A process improvement device for a cage anti-floating anchor rod as claimed in claim 4, characterized in that: The telescopic piece (12) is provided with two, one of the telescopic pieces (12) is fixedly connected with the holder a (16), and the other telescopic piece (12) is fixedly connected with the holder b (19).
6. An improved device for a cage anti-floating anchor rod according to claim 1, characterized in that: The holder a (16) is fixedly connected with two teeth, the interior of the holder b (19) is provided with a tooth groove matched with the teeth.
7. The process improvement device of a caged anti-floatation anchor rod of claim 1, wherein: The top of the top plate (1) is fixedly installed with a controller (3), the interior of the top plate (1) is provided with a rectangular groove.
8. The process improvement device of a caged anti-float anchor rod according to claim 1, wherein: The four corners of the bottom of the top plate (1) are fixedly connected with stand columns (2).