Special gauge for rapidly detecting shape and size of automobile front axle

By designing a special inspection tool and using a combination of "V"-shaped limit blocks and "L"-shaped inclined support blocks, the problem of inspecting front axles with complex shapes was solved, achieving fast and low-cost inspection results and improving production efficiency.

CN223910171UActive Publication Date: 2026-02-13NANCHANG GEAR FORGE PLANT
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Patent Information

Application Number
CN202520547978.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-27
Publication Date
2026-02-13
Estimated Expiration
2035-03-27

AI Technical Summary

Technical Problem

Existing technologies make it difficult to quickly and effectively inspect complex-shaped automotive front axles, especially forged front axles that may deform after heat treatment, leading to inspection difficulties and failing to meet production requirements.

Method used

A special inspection tool was designed, including a base, a limiting block, an inclined support block, and a slider structure. Through the combination of the "V"-shaped limiting block and the "L"-shaped inclined support block, the front axle can be quickly positioned and inspected.

Benefits of technology

It enables rapid and low-cost front axle shape inspection, adapts to complex environments, reduces training costs, and improves production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

A special gauge for rapidly detecting the shape and size of an automobile front axle comprises a base, a left limiting block, an inclined plane supporting block, a right limiting block, a double-axis sliding block, a sliding block baffle and a forge piece, the section structure of the base is of a U-shaped structure, and the left limiting block and the double-axis sliding block are installed at the left end and the right end of the base respectively. A bevel supporting block is installed in the middle of the base, a right limiting block is installed on the upper surface of the double-axis sliding block, a sliding block baffle is installed on the edge of the double-axis sliding block, and a forge piece is installed between the left limiting block and the right limiting block. The device is high in detection speed, low in manufacturing cost and good in environment adaptability; and the training cost is low.
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Description

TECHNICAL FIELD

[0001] The utility model relates to metal mechanical part processing technical field especially relates to a special gauge for quickly detecting automobile front axle shape size. BACKGROUND

[0002] The front axle is an important part of the chassis system of a truck and a bus, is heavy (33-140kg) and long (1200-2100mm in unfolded length), has a complex shape, has many changes in the longitudinal section of the forging, has a large height difference in some parts, and the size of the ball head at both ends of the forging has many angle changes relative to the position of the spring seat and the I-beam, and the forging will have a deformation and warping phenomenon after heat treatment.

[0003] Therefore, a cold correction process must be arranged to ensure that each forging meets the requirements of the drawing and meets the subsequent processing, and after cold correction, each forging needs to be detected, and due to the fact that the forging is heavy and long, complex, and has many changes in the section and space size, it is difficult to meet the production needs by using conventional means for detection, such as three-coordinate detection, which is not suitable for batch detection due to special requirements of equipment and use environment, so a special gauge for detection is needed to meet the production needs on site.

[0004] Therefore, in order to improve the production rate and improve the production efficiency, the present design provides a special gauge for quickly detecting the shape and size of the automobile front axle. CONTENT OF THE UTILITY MODEL

[0005] The utility model aims at providing a special gauge for quickly detecting the shape and size of the automobile front axle.

[0006] A special gauge for quickly detecting the shape and size of the automobile front axle, comprising a base, a left limiting block, an inclined surface supporting block, a right limiting block, a double-shaft sliding block, a sliding block baffle and a forging, wherein the cross-section structure of the base is a "concave" structure, the left limiting block and the double-shaft sliding block are respectively installed at the left and right ends of the base, the inclined surface supporting block is installed at the middle part of the base, the right limiting block is installed on the upper surface of the double-shaft sliding block, the sliding block baffle is installed at the edge of the double-shaft sliding block, and the forging is installed between the left limiting block and the right limiting block.

[0007] Preferably, the structure of the left limiting block and the right limiting block is a "V" shape.

[0008] Preferably, the number of the inclined surface supporting blocks is four and the inclined surface supporting blocks are symmetrically installed, and the structure of the inclined surface supporting block is an "L" shape.

[0009] The above-mentioned scheme has the beneficial effects that:

[0010] 1. The utility model detects fast, has low manufacturing cost, and is good in environmental adaptability; personnel can operate fast, and the training cost is low. Attached Figure Description

[0011] Figure 1 This is a schematic diagram of the structure of this utility model;

[0012] Figure 2 This is a top view of the structure of this utility model;

[0013] In the diagram: 1. Base; 2. Left limit block; 3. Inclined support block; 4. Right limit block; 5. SGB built-in dual-axis guide rail slider; 6. Left and right baffles of the slider; 7. Forging. Detailed Implementation

[0014] The present invention will be further described clearly and completely below with reference to the accompanying drawings, but the scope of protection of the present invention is not limited thereto.

[0015] according to Figure 1 and Figure 2 As shown, a special inspection tool for quickly detecting the shape and size of a car front axle includes: a base 1, a left limiting block 2, an inclined support block 3, a right limiting block 4, a double-axis slider 5, a slider baffle 6, and a forging 7. The base 1 has a U-shaped cross-section. The left limiting block 2 and the double-axis slider 5 are respectively installed at the left and right ends of the base 1. The inclined support block 3 is installed in the middle part of the base. The right limiting block 4 is installed on the upper surface of the double-axis slider 5. The slider baffle 6 is installed at the edge of the double-axis slider 5. The forging 7 is installed between the left limiting block 2 and the right limiting block 4.

[0016] Specifically, the left limiting block 2 and the right limiting block 4 have a "V" shaped structure.

[0017] Specifically, there are four inclined support blocks 3 installed symmetrically, and the inclined support block 3 has an "L" shape structure.

[0018] During operation, first, pull the right limiting block 4 to the right and place the forging 7 into the inspection fixture with the ball end of the forging facing upwards. Place it into the "V"-shaped cavity of the left limiting block 2, with the four spring surfaces of the forging 7 in contact with the inclined support block 3. Push the double-axis slider 5 and move the right limiting block 4 to the left, placing the ball end of the forging into the "V"-shaped cavity of the right limiting block 4. Then, check whether the ball end fits snugly against the limiting block, whether the contour of the upper opening of the V-shape coincides with the contour of the ball end face, check whether the gap on both sides of the spring plate is uniform with a feeler gauge, check whether the spring plate fits snugly against the inclined support block, and measure the total length of the front axle with a ruler. After the above steps, the inspection of one forging is completed.

Claims

1. A special purpose gauge for quickly detecting the shape and size of a front axle of a vehicle, comprising: The base (1), the left limiting block (2), the inclined surface supporting block (3), the right limiting block (4), the double shaft sliding block (5), the sliding block baffle (6), the forge piece (7), characterized in that the cross section structure of the base (1) is a concave structure, the left limiting block (2) and the double shaft sliding block (5) are respectively installed at the left and right ends of the base (1), the inclined surface supporting block (3) is installed at the middle part of the base, the right limiting block (4) is installed on the upper surface of the double shaft sliding block (5), the sliding block baffle (6) is installed at the edge of the double shaft sliding block (5), and the forge piece (7) is installed between the left limiting block (2) and the right limiting block (4).

2. The special gauge for quickly detecting the shape and size of the front axle of a vehicle according to claim 1, wherein, The structure of the left limiting block (2) and the right limiting block (4) is a V-shaped structure.

3. The special gauge for quickly detecting the shape and size of the front axle of a vehicle according to claim 1, wherein the gauge is characterized in that, The number of the inclined surface supporting blocks (3) is four and they are symmetrically installed, and the structure of the inclined surface supporting blocks (3) is L-shaped.