Cast pipe cement lining thickness detection device

By designing the detection and drive mechanisms, and utilizing a rotating lead screw and a motor-driven bevel gear system, rapid multi-angle detection of the thickness of the cement lining in cast iron pipes was achieved. This solved the problem of time-consuming traditional methods and improved detection efficiency and practicality.

CN223910186UActive Publication Date: 2026-02-13ANGANG GRP YONGTONG DUCTILE CAST IRON PIPE CO LTD +3
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Patent Information

Application Number
CN202520463605.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-17
Publication Date
2026-02-13
Estimated Expiration
2035-03-17

AI Technical Summary

Technical Problem

Traditional methods for measuring the thickness of cement lining in cast iron pipes are time-consuming, which affects testing efficiency.

Method used

The system employs a detection mechanism and a drive mechanism. Multiple sets of rotating screws drive the telescopic arm and sliding baffle for clamping, combined with a motor-driven bevel gear system, to achieve rapid, multi-angle detection of cement lining thickness.

Benefits of technology

It enables rapid and convenient detection of whether the thickness of cement lining is uniform, avoiding the impact of uneven thickness on steelmaking operations and improving the practicality of the detection device.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of thickness detection devices, and discloses a cast pipe cement lining thickness detection device, which comprises a detection mechanism, a driving mechanism and a control mechanism, the driving mechanism is positioned in the detection mechanism, and the control mechanism is positioned at the upper end of the driving mechanism. And the detection mechanism comprises a protective shell, the inner wall of the protective shell is fixedly connected with a supporting sleeve, the inner wall of the supporting sleeve is rotatably connected with a rotating screw rod, and the surface of the rotating screw rod is fixedly connected with a driven bevel gear. According to the utility model, through the design that a plurality of groups of rotating screw rods are used for driving the telescopic arm to stretch out and draw back and the cement lining is clamped between the fixed baffle plate and the sliding baffle plate, the purpose of rapidly detecting the thickness of the cement lining from a plurality of angles is realized, so that whether the thickness of the cement lining is uniform or not can be observed more rapidly; and the situation that subsequent steelmaking operation is affected due to the fact that the thickness of the cement lining is not uniform is avoided, and the overall practicability of the device is improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of thickness detection device, especially to a cast pipe cement lining thickness detection device. BACKGROUND

[0002] The cast pipe cement lining thickness detection device is mainly used for detecting the thickness of the cement mortar lining inside the cast iron pipe. This lining is usually used to protect the cast iron pipe from corrosion, prolong the service life of the pipeline, and ensure the health and safety of the transported medium.

[0003] When using traditional handheld rulers or other simple tools to measure the thickness of the cast pipe cement lining, it is usually necessary to measure each point of the cement lining step by step to determine whether the thickness of the cement lining is uniform. This method is time-consuming, which affects the overall detection efficiency. SUMMARY

[0004] To solve the above technical problems, the utility model provides a cast pipe cement lining thickness detection device.

[0005] The utility model adopts the following technical scheme: a cast pipe cement lining thickness detection device, comprising a detection mechanism, a driving mechanism and a control mechanism, the driving mechanism is located inside the detection mechanism, the control mechanism is located at the upper end of the driving mechanism;

[0006] The detection mechanism comprises a protective shell, the inner wall of the protective shell is fixedly connected with a support sleeve, the inner wall of the support sleeve is rotatably connected with a rotating screw rod, the surface of the rotating screw rod is fixedly connected with a driven bevel gear, the inner wall of the support sleeve is slidably connected with a telescopic arm, the end of the telescopic arm away from the protective shell is fixedly connected with a fixed baffle, the inner wall of the telescopic arm is fixedly connected with a spring, the end of the spring close to the protective shell is fixedly connected with a sliding baffle, the two sides of the sliding baffle are fixedly connected with a pointer, and the two sides of the telescopic arm are provided with scale grooves.

[0007] Through the above technical scheme, the design of using multiple rotating screw rods to drive the telescopic arm to expand and contract and the fixed baffle and the sliding baffle to clamp the cement lining from multiple angles realizes the purpose of quickly detecting the thickness of the cement lining, which can quickly observe whether the thickness of the cement lining is uniform, avoids the influence of the uneven thickness of the cement lining on the subsequent steelmaking operation, and improves the overall practicality of the device.

[0008] As a further improvement of the above scheme, the surface of the sliding baffle is slidably connected with the inner wall of the telescopic arm, the surface of the rotating screw rod is threadedly connected with the inner wall of the telescopic arm, the number of the support sleeves is three, and the support sleeves are symmetrically distributed at the center of the protective shell.

[0009] As a further improvement of the above scheme, the driving mechanism comprises a motor, the output end of the motor is fixedly connected with a rotating shaft, the surface of the rotating shaft is fixedly connected with a driving bevel gear, the surface of the motor is fixedly connected with a motor cover, and the lower end of the motor cover is fixedly connected with a mounting frame.

[0010] Through the above technical scheme, the design of using the motor to drive the driving bevel gear to rotate realizes the purpose of conveniently driving the surrounding driven bevel gears to rotate, provides power for subsequent operation of the device, and makes the use of the device more convenient.

[0011] As a further improvement of the above scheme, the driving bevel gear is located in the inside of the mounting frame, and the surface of the rotating shaft is rotatably connected with the inner wall of the mounting frame.

[0012] As a further improvement of the above scheme, the control mechanism comprises a handle, the upper end of the handle is fixedly connected with a control button, and the lower end of the handle is fixedly connected with a cover plate.

[0013] As a further improvement of the above scheme, the surface of the cover plate is fixedly connected with the inner wall of the protective shell, and the control button is connected with the motor.

[0014] As a further improvement of the above scheme, the inner wall of the protective shell is fixedly connected with the lower end of the mounting frame, the surface of the driven bevel gear is engaged with the inner wall of the driving bevel gear, and the surface of the rotating lead screw is rotatably connected with the inner wall of the mounting frame.

[0015] Compared with the prior art, the beneficial effects of the utility model lie in:

[0016] The utility model discloses a detection mechanism is set up, specifically is: the synchronous rotation of driving rotating screw rod is driven along with the rotation of driven bevel gear, at this moment, the telescopic arm on the surface of rotating screw rod moves under the limit of support cover and on the surface of rotating screw rod, to control the overall extension of telescopic arm, and the synchronous movement of sliding baffle is followed along with telescopic arm, at this moment, the length of sliding baffle is longer than fixed baffle, at this moment, sliding baffle slides on the inner wall of telescopic arm under the block of cement lining, after fixed baffle extends the outer wall of cement lining, the whole of advancement device is made again, and sliding baffle is inserted to the deeper place of cement lining, at this moment, control button is pressed again to drive motor reverses, to drive fixed baffle and cement lining's outer surface to be combined, at this moment, sliding baffle in the inside of cement lining is combined on the inner wall of cement lining under the tension of spring, and the thickness of cement lining can be observed subsequently by the scale of the scale groove of both sides pointer, the design of using multiple rotating screw rods to drive telescopic arm to extend and fixed baffle and sliding baffle between the clamping of cement lining realizes the purpose that the thickness of cement lining is detected from multiple angles quickly, can observe whether the thickness of cement lining is uniform faster, avoids the influence of subsequent steelmaking operation due to the uneven thickness of cement lining, and improves the practicability of the whole device.

[0017] The utility model discloses a driving mechanism is set up, specifically is: control button is pressed to start motor positive rotation, and rotating shaft is driven to rotate simultaneously, to drive driving bevel gear to rotate synchronously, and then driving bevel gear is used to drive the rotation of surrounding driven bevel gear, to provide power for the operation of device, the design of using motor to drive driving bevel gear to rotate realizes the purpose that the rotation of surrounding driven bevel gear is driven conveniently, provides power for the operation of device subsequently, and the use of device is more convenient. BRIEF DESCRIPTION OF DRAWINGS

[0018] Figure 1 It is whole internal structure schematic diagram of the utility model;

[0019] Figure 2 It is detection mechanism structure schematic diagram of the utility model;

[0020] Figure 3 It is detection mechanism part spare structure schematic diagram of the utility model;

[0021] Figure 4 It is driving mechanism structure schematic diagram of the utility model;

[0022] Figure 5 It is whole structure schematic diagram of the utility model.

[0023] MAIN SYMBOL EXPLANATION

[0024] 1, detection mechanism; 101, protective shell; 102, support sleeve; 103, rotating screw; 104, driven bevel gear; 105, telescopic arm; 106, fixed baffle; 107, spring; 108, sliding baffle; 109, pointer; 110, scale groove; 2, driving mechanism; 201, motor; 202, rotating shaft; 203, driving bevel gear; 204, motor cover; 205, mounting frame; 3, control mechanism; 301, handle; 302, control button; 303, cover plate. DETAILED DESCRIPTION

[0025] The utility model will be described further, combined with the drawings and specific implementation, it is to be explained that, in the premise that there is no conflict, the following described each embodiment or each technical feature between can be any combination to form new embodiment.

[0026] Embodiment:

[0027] Please combine Figures 1-5 The cast pipe cement lining thickness detection device of the embodiment comprises a detection mechanism 1, a driving mechanism 2 and a control mechanism 3, the driving mechanism 2 is located inside the detection mechanism 1, and the control mechanism 3 is located at the upper end of the driving mechanism 2.

[0028] The detection mechanism 1 includes a protective shell 101, the inner wall of the protective shell 101 is fixedly connected with a support sleeve 102, the inner wall of the support sleeve 102 is rotatably connected with a rotating screw 103, the surface of the rotating screw 103 is fixedly connected with a driven bevel gear 104, the inner wall of the support sleeve 102 is slidably connected with a telescopic arm 105, the end, away from the protective shell 101, of the telescopic arm 105 is fixedly connected with a fixed baffle 106, the inner wall of the telescopic arm 105 is fixedly connected with a spring 107, the end, close to the protective shell 101, of the spring 107 is fixedly connected with a sliding baffle 108, the two sides of the sliding baffle 108 are fixedly connected with a pointer 109, and the two sides of the telescopic arm 105 are provided with a scale groove 110.The design of using multiple rotating screws 103 to drive the telescopic arm 105 to expand and contract and clamp the cement lining between the fixed baffle 106 and the sliding baffle 108 realizes the purpose of quickly detecting the thickness of the cement lining from multiple angles, so that the thickness of the cement lining can be observed more quickly to determine whether it is uniform, thereby avoiding the influence of the uneven thickness of the cement lining on subsequent steelmaking operations and improving the overall practicality of the device.

[0029] The surface of the sliding baffle 108 is slidably connected with the inner wall of the telescopic arm 105, the surface of the rotating screw 103 is threadedly connected with the inner wall of the telescopic arm 105, the number of support sleeves 102 is three, and the support sleeves 102 are symmetrically distributed at the center of the protective shell 101.

[0030] The driving mechanism 2 comprises a motor 201, the output end of the motor 201 is fixedly connected with a rotating shaft 202, the surface of the rotating shaft 202 is fixedly connected with a driving bevel gear 203, the surface of the motor 201 is fixedly connected with a motor sleeve 204, the lower end of the motor sleeve 204 is fixedly connected with a mounting frame 205, the design that the motor 201 is used to drive the driving bevel gear 203 to rotate realizes the purpose that the surrounding driven bevel gear 104 is conveniently driven to rotate, provides power for the subsequent operation of the device, and makes the use of the device more convenient.

[0031] The driving bevel gear 203 is located in the inside of the mounting frame 205, and the surface of the rotating shaft 202 is rotatably connected with the inner wall of the mounting frame 205.

[0032] The control mechanism 3 comprises a handle 301, the upper end of the handle 301 is fixedly connected with a control button 302, and the lower end of the handle 301 is fixedly connected with a cover plate 303.

[0033] The surface of the cover plate 303 is fixedly connected with the inner wall of the protective shell 101, and the control button 302 is connected with the motor 201.

[0034] The inner wall of the protective shell 101 is fixedly connected with the lower end of the mounting frame 205, the surface of the driven bevel gear 104 is engaged with the inner wall of the driving bevel gear 203, and the surface of the rotating lead screw 103 is rotatably connected with the inner wall of the mounting frame 205.

[0035] The implementation principle of the cast pipe cement lining thickness detection device in the embodiment of the application is as follows: when the device is used, first, the whole lower end of the device is aligned with the cement lining opening, then the control button 302 is pressed to start the motor 201 to rotate in the forward direction, which drives the rotating shaft 202 to rotate, so as to drive the driving bevel gear 203 to rotate synchronously, and then the driving bevel gear 203 drives the surrounding driven bevel gear 104 to rotate, so as to provide power for the operation of the device. The design that the motor 201 drives the driving bevel gear 203 to rotate achieves the purpose of conveniently driving the surrounding driven bevel gear 104 to rotate, provides power for the subsequent operation of the device, and makes the use of the device more convenient. While the driven bevel gear 104 rotates, the rotating lead screw 103 rotates synchronously. At this time, the extension arm 105 on the surface of the rotating lead screw 103 moves on the surface of the rotating lead screw 103 under the limiting of the support sleeve 102, so as to control the whole extension of the extension arm 105, and the sliding baffle 108 moves synchronously with the extension arm 105. At this time, the length of the sliding baffle 108 is longer than that of the fixed baffle 106, so the sliding baffle 108 slides on the inner wall of the extension arm 105 under the blocking of the cement lining. After the fixed baffle 106 extends out of the outer wall of the cement lining, the whole device is pushed again, so that the sliding baffle 108 is inserted into the deeper part of the cement lining. At this time, the control button 302 is pressed again to drive the motor 201 to reverse, so as to drive the fixed baffle 106 to fit the outer surface of the cement lining. At this time, the sliding baffle 108 in the cement lining fits the inner wall of the cement lining under the pulling force of the spring 107. Subsequently, the thickness of the cement lining can be observed by observing the scale of the scale groove 110 indicated by the two pointers 109. The design that a plurality of rotating lead screws 103 drive the extension arm 105 to extend and retract and the fixed baffle 106 and the sliding baffle 108 clamp the cement lining achieves the purpose of quickly detecting the thickness of the cement lining from multiple angles, so that the thickness of the cement lining can be observed more quickly, and the thickness of the cement lining is prevented from being uneven, which affects the subsequent steelmaking operation, and the practicability of the whole device is improved.

[0036] The above embodiment is only a preferred embodiment of the application, and cannot be used to limit the scope of protection of the application. Any non-essential change and replacement made by a person skilled in the art on the basis of the application belongs to the scope of protection of the application.

Claims

1. A cast pipe cement lining thickness detection device, characterized by, Including detection mechanism (1), drive mechanism (2) and control mechanism (3), drive mechanism (2) is located inside detection mechanism (1), control mechanism (3) is located at the upper end of drive mechanism (2); The detection mechanism (1) includes a protective shell (101), the inner wall of the protective shell (101) is fixedly connected with a support sleeve (102), the inner wall of the support sleeve (102) is rotatably connected with a rotating lead screw (103), the surface of the rotating lead screw (103) is fixedly connected with a driven bevel gear (104), the inner wall of the support sleeve (102) is slidably connected with a telescopic arm (105), the end of the telescopic arm (105) away from the protective shell (101) is fixedly connected with a fixed baffle (106), the inner wall of the telescopic arm (105) is fixedly connected with a spring (107), one end of the spring (107) close to the protective shell (101) is fixedly connected with a sliding baffle (108), both sides of the sliding baffle (108) are fixedly connected with a pointer (109), both sides of the telescopic arm (105) are provided with a scale groove (110).

2. A cast pipe cement lining thickness detection apparatus as claimed in claim 1, wherein: The surface of the sliding baffle (108) is slidably connected with the inner wall of the telescopic arm (105), the surface of the rotating lead screw (103) is threadedly connected with the inner wall of the telescopic arm (105), the number of the support sleeve (102) is three, and the support sleeve (102) is centrally and symmetrically distributed in the protective shell (101).

3. A cast pipe cement lining thickness detection apparatus as claimed in claim 2, wherein: The drive mechanism (2) includes a motor (201), the output end of the motor (201) is fixedly connected with a rotating shaft (202), the surface of the rotating shaft (202) is fixedly connected with a driving bevel gear (203), the surface of the motor (201) is fixedly connected with a motor sleeve (204), and the lower end of the motor sleeve (204) is fixedly connected with a mounting bracket (205).

4. A cast pipe cement lining thickness detection apparatus as claimed in claim 3, wherein: The driving bevel gear (203) is located in the mounting bracket (205), and the surface of the rotating shaft (202) is rotatably connected with the inner wall of the mounting bracket (205).

5. A cast pipe cement lining thickness detection apparatus as claimed in claim 4, wherein: The control mechanism (3) includes a handle (301), the upper end of the handle (301) is fixedly connected with a control button (302), and the lower end of the handle (301) is fixedly connected with a cover plate (303).

6. A cast pipe cement lining thickness detection apparatus as claimed in claim 5, wherein: The surface of the cover plate (303) is fixedly connected with the inner wall of the protective shell (101), and the control button (302) is connected with the motor (201).

7. A cast pipe cement lining thickness detection apparatus as claimed in claim 6, characterised in that: The inner wall of the protective shell (101) is fixedly connected with the lower end of the mounting bracket (205), the surface of the driven bevel gear (104) is engaged with the inner wall of the driving bevel gear (203), and the surface of the rotating lead screw (103) is rotatably connected with the inner wall of the mounting bracket (205).