Automobile air conditioner evaporator temperature uniformity detection tool
By using a detection fixture with intersecting X-axis and Y-axis lines, the problem of difficulty in adjusting the distance between the sensor and the evaporator surface is solved, enabling high-precision temperature uniformity detection, adapting to the needs of different product models, and simplifying the operation process.
Patent Information
- Application Number
- CN202520583879.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-31
- Publication Date
- 2026-02-13
- Estimated Expiration
- 2035-03-31
AI Technical Summary
Existing technologies for detecting the temperature uniformity of automotive air conditioning evaporators suffer from large measurement errors and poor applicability. In particular, the distance between the sensor and the evaporator surface is difficult to adjust, resulting in low detection accuracy and inapplicability to different product models.
A detection fixture with intersecting X-axis and Y-axis lines is used. A fixed frame and adjustment components ensure that the distance between the sensor probe and the evaporator surface is uniform, forming a grid of intersecting temperature step points, which enables precise positioning and rapid adjustment of the sensor.
It improves the accuracy of temperature distribution detection, adapts to the testing needs of different products, simplifies the installation and disassembly process, reduces operation time, and ensures the accuracy and convenience of testing.
Smart Images

Figure CN223910511U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of automobile air conditioner evaporator temperature uniformity detection, especially relates to a kind of automobile air conditioner evaporator temperature uniformity detection tool. BACKGROUND
[0002] The automobile air conditioner evaporator is a key component in the refrigeration system, and its function is to realize refrigeration through heat exchange with air. The uniformity of the evaporator surface temperature directly affects the refrigeration effect and passenger comfort. If the evaporator surface temperature is unevenly distributed, it may cause local overcooling or overheating, thereby affecting the performance and energy efficiency of the air conditioning system.
[0003] The biggest highlight of detecting the evaporator temperature uniformity in the automobile air conditioning system is that it can provide accurate and reliable support for system engineers during system integration, thereby optimizing system design, improving overall performance and ensuring product quality. System engineers select sensor positions on the evaporator surface based on the data detected by the evaporator temperature uniformity. The function of the sensor is to prevent the evaporator from frosting or icing and to protect the compressor.
[0004] The traditional temperature uniformity detection tool is to install a grid in the wind tunnel, and arrange temperature sensors at the intersection to monitor the temperature distribution of the evaporator surface in real time. Another method is to evenly divide the evaporator into several equal parts and then use fine iron wire to make a grid on the evaporator. Then arrange temperature sensors at the intersection of the grid lines.
[0005] When arranging temperature sensors, the grid installed in the wind tunnel needs to be operated accurately, which takes a long time. Because the grid in the wind tunnel is limited to some extent, it is not easy to adjust the position of different products, and the distance between each sensor probe and the product surface is difficult to control, so it needs to be adjusted accordingly.
[0006] The grid made by binding the evaporator can be arranged according to the required position in terms of sensor position selection, but it is only suitable for single model products, and it is also troublesome to replace different products of the same model. The distance between each sensor probe and the product surface is also a problem, and the distance between the sensor probe and the product surface needs to be adjusted consistently when arranging.
[0007] Therefore, there is an urgent need for an automobile air conditioner evaporator temperature uniformity detection tool that can solve the above problems. Utility model content
[0008] In view of the above problems, the utility model provides a kind of automobile air conditioner evaporator temperature uniformity detection tool, sensor probe and evaporator surface distance are uniformly kept at a height by tool, avoid the measurement error caused by the difference in height, simultaneously utilize the intersection distribution of X-axis line and Y-axis line, so that sensor is installed by the temperature step point formed by grid intersection, reach the effect of improving the detection precision of temperature distribution.
[0009] To achieve the above object, the utility model provides the following technical scheme:
[0010] A kind of automobile air conditioner evaporator temperature uniformity detection tool, comprising:
[0011] Fixed frame, X-axis line and Y-axis line;
[0012] The fixed frame is set as square box type, and the middle part of the fixed frame is set as hollow;
[0013] The X-axis line is set in the hollow part of the fixed frame parallel to the horizontal direction of the fixed frame, and the X-axis line is set equidistantly along the longitudinal direction of the fixed frame;
[0014] The Y-axis line is set in the hollow part of the fixed frame parallel to the vertical direction of the fixed frame, and the Y-axis line is set equidistantly along the horizontal direction of the fixed frame, and the Y-axis line and the X-axis line intersect each other to form a plurality of temperature step points for installing sensors.
[0015] As an improvement, a limiting plate for limiting the automobile air conditioner evaporator is arranged at the hollow position of the middle part of the fixed frame, and the limiting plate includes corner limiting plates located at the four corners of the inner side of the fixed frame and a middle limiting plate located at the side edge middle plate.
[0016] As an improvement, along the middle line of the longitudinal side edge of the fixed frame, the X-axis lines on both sides are adjusted by X-axis adjusting assemblies to adjust the spacing of adjacent X-axis lines.
[0017] As an improvement, along the middle line of the horizontal side edge of the fixed frame, the Y-axis lines on both sides are adjusted by Y-axis adjusting assemblies to adjust the spacing of adjacent Y-axis lines.
[0018] As an improvement, the X-axis adjusting assembly and the Y-axis adjusting assembly each include a moving block, a lead screw unit, a guide rod and a multi-link unit.
[0019] The moving blocks are symmetrically arranged at both ends of the X-axis line or the Y-axis line, and each moving block is movably arranged against the side wall of the fixed frame.
[0020] The screw rod unit is arranged along the transverse and / or longitudinal direction of the fixed frame, screw rod nuts on the screw rod unit are mounted on the moving blocks at the same side of the fixed frame, and symmetric positive and reverse threads are arranged on the screw rod.
[0021] The guide rod is arranged through the moving blocks at the same side of the fixed frame, and the guide rod guides the movement of the moving blocks.
[0022] The multi-link unit is arranged at the bottom of the moving blocks at the same side of the fixed frame, the midpoint of the link of the multi-link unit is fixedly arranged with the corresponding moving block, and the multi-link unit drives the moving blocks at the same side of the fixed frame to move synchronously.
[0023] As an improvement, the parallel screw rods are connected by a chain wheel transmission unit, and a hand-operated wheel is connected to any of the screw rods.
[0024] As an improvement, a set of adjusting screws are threadedly connected to the top of each moving block, and the ends of the X-axis line or Y-axis line are wound and fixed on the adjusting screws.
[0025] The beneficial effects of the present application are as follows:
[0026] (1) The present application uniformly sets the distance between the sensor probe and the evaporator surface at a height by using a tool, avoids measurement errors caused by different heights, and uses the cross distribution of the X-axis line and Y-axis line to form a point temperature step point by the grid intersection, installs the sensor through the temperature step point, and improves the detection accuracy of temperature distribution.
[0027] (2) The temperature step point of the sensor can be quickly adjusted according to the size of the grid composed of the X-axis line and Y-axis line, matched with the size of the evaporator, and adapted to the detection needs of different products. The installation and disassembly are convenient, and the operation time of the test personnel is reduced.
[0028] (3) The present application forms a grid line by the X-axis line and Y-axis line, so that the arrangement of the sensor is clear and intuitive, and the test personnel can quickly complete the installation and debugging of the tool. The limiting device and the fine adjustment fastening device are simple to operate, and can be adjusted without complex tools.
[0029] (4) The X-axis line and Y-axis line of the present application can be adjusted by rotating the adjusting screws, ensure that the grid line remains tight during the detection process, and avoid measurement errors caused by loose grid.
[0030] In summary, the utility model has the advantages of simple operation, safety and reliability, wide application range, high detection precision, and is especially suitable for the technical field of automobile air conditioner evaporator temperature uniformity detection tool structure. BRIEF DESCRIPTION OF DRAWINGS
[0031] Figure 1 For the utility model three-dimensional structure schematic diagram Figure One ;
[0032] Figure 2 For the utility model three-dimensional structure schematic diagram Figure Two ;
[0033] Figure 3 For the utility model three-dimensional structure schematic diagram Figure Three ;
[0034] Figure 4 For the utility model fixed frame angle structure schematic view;
[0035] Figure 5 For Figure 3 The local structure schematic view of the angle;
[0036] Figure 6 For the utility model Y axis adjusting assembly three-dimensional schematic view;
[0037] Figure 7 For Figure 6 The structure schematic view of A;
[0038] Figure 8 For the utility model structure moving block side view structure schematic view;
[0039] Figure 9 For the utility model structure moving block three-dimensional structure schematic view;
[0040] Figure 10 For the utility model structure moving block cross section structure schematic Figure One ;
[0041] Figure 11 For the utility model structure moving block cross section structure schematic Figure Two ;
[0042] Figure 12 For the utility model adjusting screw three-dimensional schematic view;
[0043] Figure 13 For the utility model multiple connecting rod unit front view structure schematic Figure One ;
[0044] Figure 14 For the utility model multiple connecting rod unit front view structure schematic Figure Two .
[0045] The figure mark: fixed frame 1, notch 101, limit plate 11, angle limit plate 111, middle limit plate 112, X axial line 2, Y axial line 3, temperature step point 4, moving block 51, adjusting screw 511, threaded hole 512, take-up groove 513, threading port 514, wire clamping groove 515, lead screw unit 52, lead screw nut 521, lead screw 522, guide rod 53, multi-link unit 54, sprocket drive unit 55, connecting rod 541, short connecting rod 542, hand-operated wheel 56. DETAILED DESCRIPTION
[0046] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.
[0047] In the description of the utility model, it should be understood that the orientation or positional relationship indicated by the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise" and the like is the orientation or positional relationship shown based on the drawings, and is only for the convenience of describing the utility model and simplifying the description, and therefore cannot be understood as indicating or implying that the devices or elements indicated must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the utility model.
[0048] In addition, the terms "first" and "second" are only for the purpose of description, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" can explicitly or implicitly include one or more of the features. In the description of the utility model, the meaning of "multiple" is two or more, unless otherwise specifically limited.
[0049] Embodiment 1:
[0050] As shown in the figure, an automobile air conditioner evaporator temperature uniformity detection tool comprises: Figures 1-14 The fixed frame 1, the X axial line 2 and the Y axial line 3;
[0051] The fixed frame 1 is arranged in a square box type, and the middle part of the fixed frame 1 is hollow, and the hollow part in the middle is used for installing an automobile air conditioner evaporator;
[0052] The fixed frame 1 is arranged in a square box type, and the middle part of the fixed frame 1 is hollow, and the hollow part in the middle is used for installing an automobile air conditioner evaporator;
[0053] The X-axis lines 2 are arranged in the hollow part of the middle of the fixed frame 1 in parallel to the transverse direction of the fixed frame 1, and a plurality of groups are arranged equidistantly along the longitudinal direction of the fixed frame 1;
[0054] The Y-axis lines 3 are arranged in the hollow part of the middle of the fixed frame 1 in parallel to the longitudinal direction of the fixed frame 1, and a plurality of groups are arranged equidistantly along the transverse direction of the fixed frame 1, and the Y-axis lines 3 and the X-axis lines 2 intersect with each other to form a plurality of temperature steps 4 for mounting sensors, and the sensors can be directly hung at the temperature steps 4 by hooks or fixed at the temperature steps 4 by binding and bundling. Since the X-axis lines 2 and the Y-axis lines 3 intersect with each other to form a grid, the installation position of the sensors can be accurately determined through the grid, and the distribution points where the sensors need to be installed can be clearly determined, and the distribution of the sensors can be directly determined.
[0055] The middle part of the fixed frame 1 is provided with a limiting plate 11 for limiting the automobile air conditioner evaporator, and the limiting plate 11 includes corner limiting plates 111 located at the four corners of the inner side of the fixed frame 1 and middle limiting plates 112 located at the side middle plates.
[0056] Specifically, the middle part of the fixed frame 1 is a square opening, the X-axis lines 2 and the Y-axis lines 3 are distributed perpendicularly and intersectingly at the opening, the two ends of the X-axis lines 2 and the Y-axis lines 3 are fixed on the fixed frame 1, and the straightness of the X-axis lines 2 and the Y-axis lines 3 is ensured.
[0057] The automobile air conditioner evaporator is installed below the grid formed by the combination of the X-axis lines 2 and the Y-axis lines 3 through the limiting plate 11, and then the sensors are hung at the temperature steps 4 according to the requirements, and the automobile air conditioner evaporator is detected through the sensors.
[0058] In addition, in order to adapt to the detection of automobile air conditioner evaporators of different specifications and models, and to form detection of different levels and detection accuracy, the density of the grid formed by the combination of the X-axis lines 2 and the Y-axis lines 3 can be adjusted.
[0059] Specifically, along the middle line of the longitudinal side of the fixed frame 1, the X-axis lines 2 on both sides adjust the spacing of adjacent X-axis lines 2 through X-axis adjusting assemblies, and along the middle line of the transverse side of the fixed frame 1, the Y-axis lines 3 on both sides adjust the spacing of adjacent Y-axis lines 3 through Y-axis adjusting assemblies.
[0060] The adjusting structure of the X-axis adjusting assembly and the Y-axis adjusting assembly is the same, and both include a moving block 51, a lead screw unit 52, a guide rod 53, and a multi-link unit 54.
[0061] The moving block 51 is symmetrically arranged at both ends of the X-axis line 2 or the Y-axis line 3, and is movably arranged on the side wall of the fixed frame 1. Both ends of the X-axis line 2 or the Y-axis line 3 are fixed on the fixed frame 1 through the moving block 51. The fixed frame 1 is provided with a notch 101 corresponding to the position of both ends of the X-axis line 2 or the Y-axis line 3, through which the X-axis line 2 or the Y-axis line 3 passes.
[0062] The lead screw unit 52 is arranged along the transverse direction and / or the longitudinal direction of the fixed frame 1. The lead screw nut 521 on the lead screw unit 52 is installed on the moving block 51 at the same side of both ends of the fixed frame 1. The lead screw 522 on the lead screw unit 52 is provided with symmetrically arranged right and left threads. Specifically, the lead screw unit 52 is composed of a group of lead screws 522 and two groups of lead screw nuts 521. The two groups of lead screw nuts 521 are respectively located at the right and left threads of the lead screw 522. The lead screw nut 521 is installed on the moving block 51 at both ends. Through the rotation of the lead screw 522, the lead screw nuts 521 at both ends can move towards or away from each other, thereby driving the moving blocks 51 at both ends to move. The moving blocks 51 located between the two ends are sleeved on the lead screw 522 through the large through hole.
[0063] The guide rod 53 is arranged through the moving block 51 at the same side of the fixed frame 1. The guide rod 53 guides the movement of the moving block 51, so that the moving block 51 slides on the guide rod 53.
[0064] The multi-link unit 54 is arranged at the bottom of the moving block 51 at the same side of the fixed frame 1. The midpoint of the connecting rod 541 of the multi-link unit 54 is fixedly arranged with the corresponding moving block 51. The multi-link unit 54 drives the moving block 51 at the same side of the fixed frame 1 to move synchronously. Due to the arrangement of the multi-link unit 54, when the moving blocks 51 at both ends move, the remaining moving blocks 51 also move through the linkage of the multi-link unit 54, thereby adjusting the distance between the X-axis line 2 and the Y-axis line 3. It should be noted that the two ends of the multi-link unit 54 are hingedly connected with the fixed frame 1 to ensure stable operation of the multi-link unit 54.
[0065] Specifically, during the operation of the multi-link unit 54, with the movement of the moving blocks 51 at both sides, the included angle between the adjacent hingedly connected connecting rods 541 increases or decreases. When the included angle between the connecting rods 541 increases, the distance between the moving blocks 51 increases, and correspondingly the distance between the X-axis line 2 or the Y-axis line 3 increases. Conversely, when the included angle between the connecting rods 541 decreases, the distance between the moving blocks 51 decreases, and correspondingly the distance between the X-axis line 2 or the Y-axis line 3 decreases.
[0066] In addition, in order to ensure that the moving blocks 51 at both ends of the X-axis line 2 or the Y-axis line 3 can be adjusted synchronously, parallel to the wire rod 522, the wire rod 522 is connected to the chain wheel transmission unit 55, and the hand-operated wheel 56 is arranged on the wire rod 522, and the wire rod 522 on the corresponding side is rotated by rotating the hand-operated wheel 56, so that the wire rod 522 on the opposite side is rotated synchronously by the chain wheel transmission unit 55, thereby realizing synchronous adjustment of the moving blocks 51 on both sides and realizing adjustment of the distance between the X-axis line 2 or the Y-axis line 3.
[0067] Furthermore, the top of each group of the moving blocks 51 is threadedly connected to a group of adjusting screws 511, and the ends of the X-axis line 2 or the Y-axis line 3 are wound on the adjusting screws 511, so that the corresponding X-axis line 2 or Y-axis line 3 is tightened by rotating the adjusting screw 511 when the X-axis line 2 or the Y-axis line 3 is loose, thereby avoiding height difference of the inductor hung on the temperature step 4, ensuring detection accuracy, and the moving block 51 is provided with a threaded hole 512 for the adjusting screw 511, the upper part of the threaded hole 512 is provided with a take-up groove 513, the side wall of the take-up groove 513 is provided with a threading hole 514, and the cylindrical body of the adjusting screw 511 is provided with a wire clamping groove 515 for winding the X-axis line 2 or the Y-axis line 3.
[0068] The above only describes the preferred embodiments of the present application, and is not intended to limit the present application, and any modification, equivalent replacement and improvement within the spirit and principle of the present application shall be included in the protection scope of the present application.
Claims
1. An automotive air conditioner evaporator temperature uniformity detection tool, characterized by, The utility model relates to a kind of temperature uniformity detection toolings for automobile air conditioner evaporator, including: Fixed frame (1), X axial line (2) and Y axial line (3); The fixed frame (1) is set as square frame type, and the middle part of the fixed frame (1) is hollowly set; The X axial line (2) is set in the hollow position of the fixed frame (1) middle, and the Y axial line (3) is set in the hollow position of the fixed frame (1) middle, and the Y axial line (3) is set with several groups along the transverse direction of the fixed frame (1) equidistantly, and the Y axial line (3) and the X axial line (2) are crossed, form several temperature steps (4) for installing sensor; Along the middle line of the longitudinal side of the fixed frame (1), the X axial line (2) on both sides is adjusted by X axis adjusting assembly to adjust the spacing of adjacent X axial line (2); Along the middle line of the transverse side of the fixed frame (1), the Y axial line (3) on both sides is adjusted by Y axis adjusting assembly to adjust the spacing of adjacent Y axial line (3); The X axis adjusting assembly and the Y axis adjusting assembly both include moving block (51), screw unit (52), guide rod (53) and multi-link unit (54); The moving block (51) is symmetrically set at both ends of the X axial line (2) or the Y axial line (3), and the moving block (51) is movably arranged on the side wall of the fixed frame (1); The screw unit (52) is set along the transverse direction and / or longitudinal direction of the fixed frame (1), the screw nut (521) on the screw unit (52) is mounted on the moving block (51) on the same side of the fixed frame (1), and the screw (522) on the screw unit (52) is provided with symmetrical right and left threads; The guide rod (53) is arranged on the moving block (51) on the same side of the fixed frame (1), and the guide rod (53) guides the movement of the moving block (51); The multi-link unit (54) is arranged at the bottom of the moving block (51) on the same side of the fixed frame (1), the midpoint of the connecting rod (541) of the multi-link unit (54) is fixedly arranged with the corresponding moving block (51), and the multi-link unit (54) drives the moving block (51) on the same side of the fixed frame (1) to move synchronously.
2. The temperature uniformity detection tooling for automobile air conditioner evaporator according to claim 1, wherein: A limiting plate (11) for limiting the automobile air conditioner evaporator is arranged at the hollow position of the middle part of the fixed frame (1), and the limiting plate (11) comprises corner limiting plates (111) arranged at the four corners of the inner side of the fixed frame (1) and a middle limiting plate (112) arranged at the middle plate of the side.
3. The temperature uniformity detection tooling for automobile air conditioner evaporator according to claim 1, wherein: The parallel screws (522) are connected and arranged by a chain wheel transmission unit (55), and a hand-operated wheel (56) is connected and arranged on any screw (522). 4. The temperature uniformity detection tool for an evaporator of an automobile air conditioner according to claim 1, characterized in that: The top of the moving block (51) of each group is threadedly connected with a set of adjusting screws (511), and the end of the X-axis (2) or Y-axis (3) is wound and fixed on the adjusting screw (511).