Turbine blade crown ray detection platform

By designing a turbine blade canopy X-ray inspection platform, the problems of difficult placement and easy tipping during blade inspection were solved, achieving efficient and stable blade inspection and high-quality imaging, and avoiding blade damage.

CN223910820UActive Publication Date: 2026-02-13重庆三耐科技有限责任公司
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Patent Information

Application Number
CN202520440697.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-13
Publication Date
2026-02-13
Estimated Expiration
2035-03-13

AI Technical Summary

Technical Problem

During turbine blade crown inspection, the structural characteristics make placement difficult, inefficient, and prone to tipping over, causing blade impact damage and inconvenient operation.

Method used

A turbine blade crown X-ray inspection platform was designed, which adopts a structure including a self-locking wheel, an eight-claw vertical support, a threaded lifting rod, and a tenon clamp to achieve stable clamping and height adjustment of the blade. It is suitable for blades of different lengths and can be arranged for radiographic testing outside the X-ray room.

Benefits of technology

It improves the efficiency of blade inspection and the quality of radiographic images, reduces blade impact damage, simplifies the operation process, and reduces the time spent operating in the machine room.

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Abstract

The utility model relates to the technical field of aero-engine turbine blade radiographic inspection, in particular to a turbine blade crown radiographic inspection platform which comprises a base, a plurality of self-locking wheels are arranged on the base, a handle and an eight-claw vertical support are arranged on one side of the base, a transverse rod is arranged on the handle, a containing groove is formed in the transverse rod, and a plurality of self-locking wheels are arranged on the containing groove. A plurality of clamp transverse rods are arranged on the eight-claw vertical support, a plurality of locking clamps are arranged on the clamp transverse rods, locking nails and tenon tooth clamps are arranged on the locking clamps, a triangular support is arranged on the side, away from the eight-claw vertical support, of each clamp transverse rod, and a threaded lifting rod is arranged between the triangular support and the eight-claw vertical support. A lead plate is arranged on the threaded lifting rod, so that the turbine blade crown can be quickly clamped and placed when the turbine blade crown is detected, transillumination arrangement can be performed outside an X-ray machine room, long-time staying in the machine room for operation is not needed, the one-time detection quantity is large, the operation time is short, and the detection efficiency is greatly improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to aero-engine turbine blade ray detection technical field, specifically, a turbine blade shroud ray detection platform. BACKGROUND

[0002] Aero-engine blade working environment is bad, internal quality requirement is high, especially turbine blade, requires carrying out 100 percent detection to blade, aero-engine blade often adopts X ray to detect the internal metallurgical defect of blade in production manufacturing process, is the effective means of evaluating the internal quality of blade.

[0003] But because blade structure is complex, thickness changes greatly, each turbine blade ray detection usually needs to carry out the radiography to 6-8 part areas of blade even more areas, including the shroud of blade, the body of blade, the extension section, the tenon, because its structural characteristics, need to put up blade vertically or tilt a certain small angle to carry out radiography when detecting turbine blade shroud can effectively detect shroud, and turbine blade shroud is lighter than extension section and tenon usually, at this moment, the end of heavier extension section and tenon is upward, the end of lighter shroud is downward for detection, not only place difficultly, low efficiency and extremely easy to occur to fall and cause mutual knock of blade, damage blade seriously, operation is very inconvenient. UTILITARIAN CONTENT

[0004] The utility model discloses a turbine blade shroud ray detection platform can effectively solve the problem that because the structural characteristics of blade, need to put up blade vertically or tilt a certain small angle to carry out radiography when detecting turbine blade shroud can effectively detect shroud, and turbine blade shroud is lighter than extension section and tenon usually, at this moment, the end of heavier extension section and tenon is upward, the end of lighter shroud is downward for detection, not only place difficultly, low efficiency and extremely easy to occur to fall and cause mutual knock of blade, damage blade seriously, operation is very inconvenient.

[0005] To realize above-mentioned purpose, the utility model takes the technical scheme as: a turbine blade shroud ray detection platform, including the base, be provided with a plurality of self-locking wheel on the base, one side of the base is provided with handle and eight claw vertical support, be provided with horizontal pole on the handle, be provided with the article groove on the horizontal pole, be provided with a plurality of clamp horizontal pole on the eight claw vertical support, be provided with a plurality of locking clamp on the clamp horizontal pole, be provided with locking peg and tenon clamp on the locking clamp, the side of the clamp horizontal pole away from eight claw vertical support is provided with triangular support, be provided with threaded lifting rod between triangular support and eight claw vertical support, be provided with lead plate on the threaded lifting rod.

[0006] Preferably, the eight-claw vertical support has a U-shaped open top end, and the lead plate is located directly below the tenon clamp which is made of nylon material.

[0007] Preferably, the threaded lifting rod comprises a lifting rod base, a sliding groove is arranged on the lifting rod base, a lifting column is arranged in the sliding groove, a threaded groove is arranged on the lifting column, a threaded column is arranged in the threaded groove, and a plurality of guide sliding grooves are arranged on the outer wall surface of the lifting column.

[0008] Preferably, a first umbrella wheel is arranged on one side of the threaded column, a second umbrella wheel is arranged on one side of the first umbrella wheel in a meshed manner, a rotating column is arranged on the second umbrella wheel, and a knob is arranged on the rotating column.

[0009] Preferably, the lifting rod base is fixedly installed on the base, and the lifting column is fixedly connected with the lead plate.

[0010] Preferably, the threaded column is rotationally connected with the lifting rod base, and the guide sliding block is fixedly installed on the inner wall of the sliding groove.

[0011] Compared with the prior art, the utility model has the following beneficial effects:

[0012] (1) When the utility model is used, because the clamping surface shape of the tenon clamp is the same as the shape of the blade tenon, the blade can be stably clamped on the tenon clamp without falling off easily, and because the tenon clamp is made of nylon material, the blade tenon can be effectively prevented from being bumped when being inserted into the tenon clamp, the height of the lead plate can be adjusted through the threaded lifting rod, the threaded lifting rod is suitable for blades of different lengths, and in the detection process, the height of the lead plate is adjusted so that the blade crown detection part can be as close to the film as possible, the geometric imperfection in the process of ray imaging is reduced, the image quality of the radiography is improved, the top end of the eight-claw vertical support is in a U-shaped open shape, different tenon clamps or different clamp crossbars can be used for different blades, or different tenon clamps can be replaced, the platform can realize quick clamping and placing of the turbine blade during detection of the blade crown, and the platform can be used for transillumination arrangement outside the radiography room, so that the operator does not need to stay in the room for a long time, a large amount of detection can be realized at one time, the operation time is short, and the detection efficiency is greatly improved. BRIEF DESCRIPTION OF DRAWINGS

[0013] Figure 1 FIG. 1 is a structural schematic view of a turbine blade blade crown ray detection platform according to the utility model;

[0014] Figure 2 FIG. 3 is a structural schematic view of a locking clamp in a turbine blade blade crown ray detection platform according to the utility model;

[0015] Figure 3The utility model discloses a structure diagram of threaded lifting rod in turbine blade blade crown ray detection platform.

[0016] In the figure: 1, base; 2, self-locking wheel; 3, handle; 4, cross bar; 5, storage groove; 6, eight claw vertical support; 7, threaded lifting rod; 701, lifting rod base; 702, sliding groove; 703, lifting column; 704, threaded groove; 705, threaded column; 706, guide sliding groove; 707, guide sliding block; 708, first umbrella wheel; 709, second umbrella wheel; 7010, rotating column; 7011, knob; 8, lead plate; 9, triangular support; 10, clamp cross bar; 11, locking clamp; 12, locking nail; 13, tenon clamp. DETAILED DESCRIPTION

[0017] The technical scheme in the embodiments of the utility model will be clearly and completely described below in conjunction with the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of the utility model.

[0018] As shown in Figure 1 and Figure 2 A turbine blade blade crown ray detection platform, including base 1, the base 1 is provided with several self-locking wheels 2, the base 1 one side is provided with handle 3 and eight claw vertical support 6, the handle 3 is provided with cross bar 4, the cross bar 4 is provided with storage groove 5, the eight claw vertical support 6 is provided with several clamp cross bars 10, the clamp cross bar 10 is provided with several locking clamps 11, the locking clamp 11 is provided with locking nail 12 and tenon clamp 13, the clamp cross bar 10 is provided with triangular support 9 away from eight claw vertical support 6 side, the triangular support 9 and eight claw vertical support 6 between being provided with threaded lifting rod 7, the threaded lifting rod 7 is provided with lead plate 8.

[0019] As shown in Figure 3 Another embodiment of the utility model, the threaded lifting rod 7 includes lifting rod base 701, the lifting rod base 701 is provided with sliding groove 702, the sliding groove 702 is provided with lifting column 703 in, the lifting column 703 is provided with threaded groove 704 on, the threaded groove 704 is provided with threaded column 705 in, the lifting column 703 outer wall surface is provided with several guide sliding grooves 706, the guide sliding groove 706 is provided with guide sliding block 707 in slidingly;

[0020] The threaded column 705 is provided with a first umbrella wheel 708 on one side, the first umbrella wheel 708 is provided with a second umbrella wheel 709 on one side, the second umbrella wheel 709 is provided with a rotating column 7010, the rotating column 7010 is provided with a knob 7011;

[0021] When the height of the lead plate 8 needs to be adjusted, first rotate the knob 7011, the knob 7011 drives the second umbrella wheel 709 to rotate through the rotating column 7010, the second umbrella wheel 709 drives the first umbrella wheel 708 to rotate, the first umbrella wheel 708 drives the threaded column 705 to rotate, the threaded column 705 moves the lifting column 703 to one side through the threaded groove 704, and the movement direction of the lifting column 703 is guided by the guide sliding groove 706 and the guide sliding block 707, so that the height of the lead plate 8 is adjusted by the lifting column 703, which is suitable for blades of different lengths, and the height of the lead plate 8 is adjusted during detection to make the blade crown detection part as close to the film as possible, reduce the geometric uncertainty in the process of ray imaging, and improve the image quality of radiography.

[0022] The working principle of the turbine blade blade crown ray detection platform is as follows:

[0023] When in use, since the tenon clamp 13 clamping surface shape is the same as the shape of the blade tenon, the blade can be stably clamped on the tenon clamp without falling off easily, and since the tenon clamp 13 is made of nylon material, it can effectively prevent the blade tenon from being damaged when inserted into the tenon clamp 13. Then it is fixed on the locking clamp 11 by bolts, the locking clamp 11 penetrates into the clamp cross bar 10, and the angle can be adjusted by 360 degrees. According to the ray penetration process, the angle is adjusted to the appropriate angle and fixed by the locking nail 12. The lead plate 8 with a certain thickness is used as a platform for placing the film and also for protecting against backscattered rays during the ray detection process. The height of the lead plate 8 can be adjusted by the threaded lifting rod 7, which is suitable for blades of different lengths, and the height of the lead plate 8 is adjusted during detection to make the blade crown detection part as close to the film as possible, reduce the geometric uncertainty in the process of ray imaging, and improve the image quality of radiography. The eight-pronged vertical support 6 is installed at the center of the entire detection platform, which is also the center of the ray source during ray detection. The eight vertical supports around it are used to support the clamp cross bar 10. The top of the eight-pronged vertical support 6 is U-shaped, which facilitates the replacement of different clamp cross bars 10 or different tenon clamps 13. The technician can move the detection platform by pushing the handle, and the platform can be locked to prevent movement during ray penetration. A horizontal bar is connected in the middle of the handle, and a storage groove is installed in the middle of the horizontal bar, which can be used to place auxiliary equipment during ray detection. Through this platform, the turbine blade detection blade crown can be quickly clamped and placed, and the penetration arrangement can be carried out outside the ray machine room, without staying in the machine room for a long time. Once detection is completed, the operation time is short, which greatly improves the detection efficiency.

[0024] Obviously, the above-mentioned embodiments of the present application are only examples for clearly illustrating the present application, and are not intended to limit the embodiments of the present application. Based on the above description, other different forms of changes or variations can be made by those skilled in the art, and it is impossible to enumerate all the embodiments here. Any obvious changes or variations derived from the technical solutions of the present application are still within the protection scope of the present application.

Claims

1. A turbine blade shroud ray detection platform comprising a base (1) characterised in that: The base (1) is provided with several self-locking wheels (2), one side of the base (1) is provided with a handle (3) and an eight-claw vertical support (6), the handle (3) is provided with a crossbar (4), the crossbar (4) is provided with a storage groove (5), the eight-claw vertical support (6) is provided with several clamp crossbars (10), the clamp crossbars (10) are provided with several locking clamps (11), the locking clamps (11) are provided with locking nails (12) and tenon tooth clamps (13), one side of the clamp crossbar (10) away from the eight-claw vertical support (6) is provided with a triangular support (9), the triangular support (9) and the eight-claw vertical support (6) are provided with a threaded lifting rod (7), and the threaded lifting rod (7) is provided with a lead plate (8).

2. The turbine blade shroud ray detection platform of claim 1, wherein: The eight-claw vertical support (6) is in a U-shaped opening shape, the lead plate (8) is located directly below the tenon tooth clamp (13), and the tenon tooth clamp (13) is made of nylon material.

3. A turbine blade shroud ray detection platform according to claim 2, wherein: The threaded lifting rod (7) comprises a lifting rod base (701), the lifting rod base (701) is provided with a sliding groove (702), the sliding groove (702) is provided with a lifting column (703), the lifting column (703) is provided with a threaded groove (704), the threaded groove (704) is provided with a threaded column (705), the outer wall surface of the lifting column (703) is provided with a plurality of guide sliding grooves (706), and the guide sliding grooves (706) are provided with guide sliding blocks (707) which slide.

4. The turbine blade shroud ray detection platform of claim 3, wherein: One side of the threaded column (705) is provided with a first umbrella wheel (708), one side of the first umbrella wheel (708) is engaged with a second umbrella wheel (709), the second umbrella wheel (709) is provided with a rotating column (7010), and the rotating column (7010) is provided with a knob (7011).

5. A turbine blade shroud ray detection platform according to claim 4, wherein: The lifting rod base (701) is fixedly installed on the base (1), and the lifting column (703) is fixedly connected with the lead plate (8).

6. A turbine blade shroud ray detection platform according to claim 5, wherein: The threaded column (705) is rotationally connected with the lifting rod base (701), and the guide sliding blocks (707) are fixedly installed on the inner wall of the sliding groove (702).