Ultrasonic flaw detection device for steel structure detection
By designing an ultrasonic flaw detection device with adjustment and clamping components, the problem of difficulty in fixing and rotating existing devices in the inspection of cylindrical or tubular steel structures has been solved, achieving stable clamping and full-circumference inspection, thus improving inspection efficiency.
Patent Information
- Application Number
- CN202423224374.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-26
- Publication Date
- 2026-02-13
- Estimated Expiration
- 2034-12-26
AI Technical Summary
When existing ultrasonic flaw detection devices inspect cylindrical or tubular steel structures, the fixing mechanism has difficulty in driving the components to rotate, resulting in a limited detection range, cumbersome operation, and reduced work efficiency.
An ultrasonic flaw detection device was designed, comprising an adjustment component, a rotation component, a clamping component, and a support component. The device uses a dual-axis drive motor and a clamping motor to drive the adjustment threaded rod and the clamping drive rod, thereby achieving stable clamping and rotation of the steel structure. The position of the flaw detector can be adjusted by combining a guide shaft and an electric slide rail to adapt to steel structures of different sizes.
It enables convenient fixing and full-circumference inspection of cylindrical or tubular steel structures, improving inspection efficiency, reducing operation steps, and enhancing work efficiency.
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Figure CN223910862U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to steel structure detection technical field, especially steel structure detection uses ultrasonic flaw detection device. BACKGROUND
[0002] Steel structure is the structure that is by steel material composition, is one of main building structure types, and structure is mainly by section steel and steel plate etc. The component that is made of steel beam, steel column, steel truss etc. Composition, and adopts silanization, pure manganese phosphorization, washing and drying, galvanizing etc. Rust removal and rust prevention process, and the component or part between usually adopts the joint of welding seam, bolt or rivet. Prior art, when carrying out flaw detection to steel structure, in order to facilitate detection, often need to use ultrasonic flaw detection device.
[0003] As shown in patent file No. 202121685779.7, it discloses steel structure detection ultrasonic flaw detection device, by setting up two-way screw and two fixing mechanisms, when using, according to the specification of steel structure, rotate two-way screw, and then drive two fixing mechanisms to move, when two fixed plates contact the two sides of steel structure, rotate two-way screw, two-way screw drives two extrusion plates to move respectively, can be suitable for different specifications of steel structure.
[0004] The scheme can realize the quick fixing of the measured piece, but when the cylindrical or circular tubular steel structure component needs to be detected, it is generally necessary to detect a circle around the circumferential side of the cylindrical or circular tubular steel structure component, and the fixing mechanism is inconvenient to drive the steel structure component to rotate in the use process, resulting in certain limitations of the detection range, when the circumferential side needs to be detected, the cylindrical or circular tubular steel structure component needs to be repeatedly clamped and adjusted to detect the position of the surface, which is troublesome to operate, and affects the work efficiency. UTILITY MODEL CONTENTS
[0005] The utility model aims at providing a kind of steel structure detection ultrasonic flaw detection device to solve the problems in the background art, for easy promotion.
[0006] A kind of steel structure detection ultrasonic flaw detection device, including bottom plate, the bottom plate upper surface is equipped with adjusting assembly, the adjusting assembly is equipped with rotating assembly, the rotating assembly is equipped with bracing assembly, the adjusting assembly outer wall is equipped with support assembly, and the support assembly is equipped with flaw detection assembly;
[0007] The adjustment assembly includes two vertical plates, one and two, symmetrically arranged on the base plate. A horizontal plate is provided between the two vertical plates. A dual-axis drive motor is provided on the horizontal plate. An adjusting threaded rod one and an adjusting threaded rod two are provided on the output end of the dual-axis drive motor. The ends of the adjusting threaded rod one and the adjusting threaded rod two away from the output end of the dual-axis drive motor are respectively rotatably mounted on the inner walls of the two vertical plates. A lead screw nut pair one is threadedly connected to the adjusting threaded rod one and the adjusting threaded rod two. A guide shaft is symmetrically arranged between the two vertical plates. A guide shaft sleeve is fitted on the guide shaft. An adjustment fixing plate is provided between the guide shaft sleeve and the lead screw nut pair one.
[0008] Furthermore, the rotating assembly includes a rotating support frame one and a rotating support frame two fixedly mounted on the adjusting plate. A rotating connecting plate one is rotatably mounted on the inner wall of the rotating support frame one, and a support plate is mounted on the outer wall of the rotating support frame two. A rotating motor is mounted on the support plate, and a rotating connecting plate two is fixedly mounted on the output end of the rotating motor.
[0009] Furthermore, the tensioning assembly includes an adjusting sleeve fixedly mounted on the outer walls of the first and second rotating connecting plates. A tensioning motor is fixedly mounted inside the adjusting sleeve and on the outer walls of the first and second rotating connecting plates. The adjusting sleeve has a circumferentially oriented strip-shaped through hole. A tensioning drive rod is fixedly mounted on the output end of the tensioning motor. The end of the tensioning drive rod away from the output end of the tensioning motor is rotatably mounted on the inner wall of the adjusting sleeve. The tensioning drive rod has a tensioning thread 1 and a tensioning thread 2. A screw nut pair 2 is threadedly connected to the tensioning thread 1 and the tensioning thread 2. A lug 1 is circumferentially mounted on the outer wall of the screw nut pair 2. A tensioning rod is movably mounted on the lug 1. The end of the tensioning rod away from the lug 1 passes through the strip-shaped through hole and is movably mounted on the lug 2. A tensioning block is fixedly mounted on the end of the lug 2 away from the tensioning rod. An anti-slip rubber pad is fixedly mounted on the outer wall of the tensioning block.
[0010] Furthermore, the support assembly includes a support frame 1 and a support frame 2 symmetrically arranged on the outer walls of the first and second upright plates. The support frame 1 and the support frame 2 are provided with a support top plate, and a guide plate is provided between the support frame 1 and the support frame 2. The guide plate has a strip-shaped through hole 2.
[0011] Furthermore, the flaw detection assembly includes an electric slide rail fixedly disposed between support frame one and support frame two, an electric slider slidably disposed on the electric slide rail, a flaw detection fixing frame disposed below the electric slider, the flaw detection fixing frame slidably disposed within the strip-shaped through hole two, electric push rods symmetrically disposed below the flaw detection fixing frame, a flaw detection fixing plate fixedly disposed below the electric push rods, and an ultrasonic flaw detector disposed below the flaw detection fixing plate.
[0012] Further, the screw thread directions of the adjusting screw rod one and the adjusting screw rod two are opposite.
[0013] As improvements, the present application has the beneficial effects that:
[0014] The ultrasonic flaw detection device for steel structure detection of the present application can effectively tighten the steel structure through the tightening assembly, the double-shaft drive motor in the adjusting assembly can drive the adjusting screw rod one and the adjusting screw rod two to rotate synchronously but reversely, the screw thread directions of the two screw rods are opposite, so the screw rod one and the screw rod two can drive the screw-nut pair one to move stably along the vertical direction, and the guiding effect of the guide shaft and the guide shaft sleeve ensures that the adjusting fixed plate and the rotating assembly thereon can be adjusted stably and accurately, so the device can adapt to steel structures of different sizes for clamping and flaw detection. BRIEF DESCRIPTION OF DRAWINGS
[0015] Figure 1 Figure 6 is an isometric view of the ultrasonic flaw detection device for steel structure detection of the present application;
[0016] Figure 2 Figure 7 is an isometric view B of the ultrasonic flaw detection device for steel structure detection of the present application;
[0017] Figure 3 Figure 8 is an isometric view C of the ultrasonic flaw detection device for steel structure detection of the present application;
[0018] Figure 4 Figure 9 is an enlarged view of A in the ultrasonic flaw detection device for steel structure detection of the present application; Figure 1
[0019] Figure 5 Figure 10 is an enlarged view of B in the ultrasonic flaw detection device for steel structure detection of the present application; Figure 1
[0020] Figure 6 Figure 11 is an enlarged view of C in the ultrasonic flaw detection device for steel structure detection of the present application; Figure 2
[0021] Correspondence table of reference signs:
[0022] 1, bottom plate; 2, adjusting assembly; 201, vertical plate one; 202, vertical plate two; 203, horizontal plate; 204, double-shaft driving motor; 205, adjusting screw rod one; 206, adjusting screw rod two; 207, screw nut pair one; 208, guide shaft; 209, guide shaft sleeve; 210, adjusting fixed plate; 3, rotating assembly; 301, rotating support frame one; 302, rotating support frame two; 303, rotating connecting plate one; 304, supporting plate; 305, rotating motor; 306, rotating connecting plate two; 4, tensioning assembly; 401, adjusting sleeve; 402, tensioning motor; 403, strip-shaped through hole one; 404, tensioning driving rod; 405, tensioning screw one; 406, tensioning screw two; 407, screw nut pair two; 408, ear seat one; 409, tensioning rod; 410, ear seat two; 411, tensioning block; 412, anti-skid rubber pad; 5, supporting assembly; 501, supporting frame one; 502, supporting frame two; 503, supporting top plate; 504, guide plate; 505, strip-shaped through hole two; 6, flaw detection assembly; 601, electric sliding rail; 602, electric sliding block; 603, flaw detection fixed frame; 604, electric push rod; 605, flaw detection fixed plate; 606, ultrasonic flaw detector. DETAILED DESCRIPTION
[0023] The specific embodiments of the present application will be further described below with reference to the drawings. Identical parts are denoted by identical reference numerals. It should be noted that the words "front", "back", "left", "right", "up" and "down" used in the following description refer to the directions in the drawings, and the words "inner" and "outer" refer to the directions towards or away from the geometric center of a particular part.
[0024] In order to make the content of the present application more easily understood, the technical solutions in the embodiments of the present application will be described clearly and completely below with reference to the drawings in the embodiments of the present application. Identical parts are denoted by identical reference numerals.
[0025] The present embodiment provides an ultrasonic flaw detection device for steel structure detection, comprising a bottom plate 1, an adjusting assembly 2 is arranged on the bottom plate 1, a rotating assembly 3 is arranged on the adjusting assembly 2, a tensioning assembly 4 is arranged on the rotating assembly 3, a supporting assembly 5 is arranged on the outer wall of the adjusting assembly 2, and a flaw detection assembly 6 is arranged on the supporting assembly 5.
[0026] In this embodiment, the adjusting assembly 2 is responsible for adjusting the position of the rotating assembly 3. The adjusting assembly 2 includes a vertical plate one 201 and a vertical plate two 202 symmetrically arranged above the base plate 1, and the two vertical plates are connected by a horizontal plate 203 to form a stable support structure. The horizontal plate 203 is provided with a double-shaft driving motor 204, and the two output ends of the motor are connected to an adjusting screw rod one 205 and an adjusting screw rod two 206, respectively. The two adjusting screw rods are rotatably arranged on the inner walls of the vertical plate one 201 and the vertical plate two 202, respectively, and the screw threads of the two adjusting screw rods are opposite in direction.
[0027] On the adjusting screw rod one 205 and the adjusting screw rod two 206, a screw nut pair one 207 is threadedly connected. In addition, a guide shaft 208 is symmetrically arranged between the vertical plate one 201 and the vertical plate two 202, and a guide shaft sleeve 209 is arranged on the guide shaft. The guide shaft sleeve 209 is connected to the screw nut pair one 207 through an adjusting fixed plate 210 to form an adjusting structure that can move up and down. When the double-shaft driving motor 204 works, the two adjusting screw rods rotate synchronously, but since the screw threads of the two adjusting screw rods are opposite in direction, the screw nut pair one 207 moves along the adjusting screw rods, thereby driving the horizontal movement of the adjusting fixed plate 210, and the position adjustment of the rotating assembly 3 is realized.
[0028] In this embodiment, the rotating assembly 3 includes a rotating support frame one 301 and a rotating support frame two 302. The two support frames are fixedly arranged on the upper surface of the adjusting fixed plate 210. A rotating connecting plate one 303 is rotatably arranged on the inner wall of the rotating support frame one 301, and a supporting plate 304 is arranged on the outer wall of the rotating support frame two 302, and the supporting plate is provided with a rotating motor 305. A rotating connecting plate two 306 is fixedly arranged on the output end of the rotating motor.
[0029] When the rotating motor 305 works, the rotating connecting plate two 306 rotates, thereby realizing the rotation of the entire rotating assembly 3 through the connecting relationship between the rotating connecting plate one 303 and the rotating connecting plate two 306, and further adjusting the rotation of the tensioning assembly 4.
[0030] In this embodiment, the tensioning assembly 4 includes an adjusting sleeve 401 fixedly arranged on the outer walls of the rotating connecting plate one 303 and the rotating connecting plate two 306. A tensioning motor 402 is fixedly arranged in the adjusting sleeve and on the outer wall of the rotating connecting plate. A strip-shaped through hole one 403 is arranged on the adjusting sleeve in a circumferential direction, and a tensioning driving rod 404 is fixedly arranged on the output end of the tensioning motor. The end of the tensioning driving rod away from the output end of the tensioning motor is rotatably arranged on the inner wall of the adjusting sleeve.
[0031] The bracing driving rod is provided with bracing thread one 405 and bracing thread two 406, and the rotation directions of the two threads are opposite. The bracing thread one 405 and the bracing thread two 406 are threadedly connected with screw nut pair two 407, and the outer wall of the screw nut pair two 407 is circumferentially provided with lug seat one 408. The bracing rod 409 is movably arranged on the lug seat one 408, and the lug seat two 410 is movably arranged on the bracing rod 409 far away from the lug seat one 408. The lug seat two 410 is fixedly arranged on the bracing block 411 far away from the bracing rod. The outer wall of the bracing block 411 is fixedly provided with anti-skid rubber pad 412, so as to increase the friction with the steel structure and improve the bracing effect.
[0032] When the bracing motor 402 works, the bracing driving rod is driven to rotate. Due to the bracing thread, the screw nut pair two 407 is moved along the bracing driving rod, so as to drive the bracing rod 409 and the bracing block 411 to move, thereby realizing the bracing of the steel structure.
[0033] In the embodiment, the support assembly 5 is used for supporting the flaw detection assembly 6 and enabling the flaw detection assembly 6 to stably perform flaw detection. The support assembly 5 comprises support frame one 501 and support frame two 502 symmetrically arranged on the outer walls of the vertical plate one 201 and the vertical plate two 202. The support frame one 501 and the support frame two 502 are connected through support top plate 503, thereby forming a stable support structure. The guide plate 504 is further arranged between the support frame one 501 and the support frame two 502, and the guide plate 504 is provided with strip-shaped through hole two 505.
[0034] In the embodiment, the flaw detection assembly 6 comprises electric sliding rail 601 fixedly arranged between the support frame one 501 and the support frame two 502. The electric sliding block 602 is slidably arranged on the electric sliding rail 601, and the flaw detection fixing frame 603 is arranged below the electric sliding block 602. The flaw detection fixing frame 603 is slidably arranged in the strip-shaped through hole two 505 and can move along the guide plate 504. The electric push rod 604 is symmetrically arranged below the flaw detection fixing frame 603, the flaw detection fixing plate 605 is fixedly arranged below the electric push rod 604, and the ultrasonic flaw detector 606 is arranged below the flaw detection fixing plate 605.
[0035] When the flaw detection needs to be performed, the position and the height of the ultrasonic flaw detector 606 can be adjusted through the cooperation of the electric sliding rail 601 and the electric push rod 604, so that the ultrasonic flaw detector 606 can accurately contact the steel structure and perform flaw detection.
[0036] The above is only a preferred embodiment of the utility model patent, and does not limit the utility model patent. Any modification, equivalent replacement and improvement within the spirit and principle of the utility model patent should be included in the protection scope of the utility model patent.
Claims
1. An ultrasonic flaw detection device for detecting a steel structure, comprising a base plate (1), characterized in that, The bottom plate (1) is provided with an adjusting assembly (2), the adjusting assembly (2) is provided with a rotating assembly (3), the rotating assembly (3) is provided with a tensioning assembly (4), the adjusting assembly (2) is provided with a supporting assembly (5) on the outer wall, and the supporting assembly (5) is provided with a flaw detection assembly (6); The adjusting assembly (2) comprises a vertical plate one (201) and a vertical plate two (202) symmetrically arranged on the bottom plate (1), the vertical plate one (201) and the vertical plate two (202) are provided with a horizontal plate (203) therebetween, the horizontal plate (203) is provided with a double-shaft driving motor (204) on the upper surface, the double-shaft driving motor (204) is provided with an adjusting screw rod one (205) and an adjusting screw rod two (206) on the output end, the ends, away from the output end of the double-shaft driving motor (204), of the adjusting screw rod one (205) and the adjusting screw rod two (206) are rotatably arranged on the inner walls of the vertical plate one (201) and the vertical plate two (202) respectively, the adjusting screw rod one (205) and the adjusting screw rod two (206) are threadedly connected with a screw-nut pair one (207), the vertical plate one (201) and the vertical plate two (202) are symmetrically provided with a guide shaft (208) therebetween, the guide shaft (208) is provided with a guide shaft sleeve (209), and the guide shaft sleeve (209) and the screw-nut pair one (207) are provided with an adjusting fixed plate (210).
2. The ultrasonic flaw detection apparatus for a steel structure according to claim 1, characterized by The rotating assembly (3) comprises a rotating support frame one (301) and a rotating support frame two (302) fixedly arranged on the adjusting fixed plate (210), the rotating support frame one (301) is rotatably provided with a rotating connecting plate one (303) on the inner wall, the rotating support frame two (302) is provided with a supporting plate (304) on the outer wall, the supporting plate (304) is provided with a rotating motor (305) on the upper surface, and the rotating motor (305) is fixedly provided with a rotating connecting plate two (306) on the output end.
3. The ultrasonic flaw detection apparatus for a steel structure according to claim 2, characterized by The bracing assembly (4) comprises an adjusting sleeve (401) fixedly arranged on the outer wall of the rotating connecting plate one (303) and the rotating connecting plate two (306), a bracing motor (402) is fixedly arranged in the adjusting sleeve (401) and on the outer wall of the rotating connecting plate one (303) and the rotating connecting plate two (306), a strip-shaped through hole one (403) is arranged on the adjusting sleeve (401) in a circumferential direction, a bracing driving rod (404) is fixedly arranged on the output end of the bracing motor (402), one end of the bracing driving rod (404) away from the output end of the bracing motor (402) is rotatably arranged on the inner wall of the adjusting sleeve (401), a bracing thread one (405) and a bracing thread two (406) are arranged on the bracing driving rod (404), a screw nut pair two (407) is threadedly connected to the bracing thread one (405) and the bracing thread two (406), an ear seat one (408) is arranged on the outer wall of the screw nut pair two (407) in a circumferential direction, a bracing rod (409) is movably arranged on the ear seat one (408), an ear seat two (410) is movably arranged on one end of the bracing rod (409) away from the ear seat one (408) and passes through the strip-shaped through hole one (403), a bracing block (411) is fixedly arranged on one end of the ear seat two (410) away from the bracing rod (409), and an antiskid rubber pad (412) is fixedly arranged on the outer wall of the bracing block (411).
4. The ultrasonic flaw detection apparatus for a steel structure according to claim 3, characterized by The supporting assembly (5) comprises a support frame one (501) and a support frame two (502) symmetrically arranged on the outer wall of the vertical plate one (201) and the vertical plate two (202), a support top plate (503) is arranged on the support frame one (501) and the support frame two (502), a guide plate (504) is arranged between the support frame one (501) and the support frame two (502), and a strip-shaped through hole two (505) is arranged on the guide plate (504).
5. The ultrasonic flaw detection apparatus for a steel structure according to claim 4, characterized by The flaw detection assembly (6) comprises an electric sliding rail (601) fixedly arranged between the support frame one (501) and the support frame two (502), an electric sliding block (602) is slidably arranged on the electric sliding rail (601), a flaw detection fixing frame (603) is arranged on the lower surface of the electric sliding block (602), the flaw detection fixing frame (603) is slidably arranged in the strip-shaped through hole two (505), electric push rods (604) are symmetrically arranged on the lower surface of the flaw detection fixing frame (603), a flaw detection fixing plate (605) is fixedly arranged on the lower surface of the electric push rods (604), and an ultrasonic flaw detector (606) is arranged on the lower surface of the flaw detection fixing plate (605).
6. The ultrasonic flaw detection apparatus for a steel structure according to claim 1, wherein The adjusting screw rod one (205) and the adjusting screw rod two (206) are opposite in screw rotation direction.
Citation Information
Patent Citations
Ultrasonic flaw detection device for steel structure detection
CN215953474U