Quartz tube supporting structure of high-temperature heater

By introducing a support structure consisting of pulleys and arc-shaped blocks into the high-temperature heater, the problem of quartz tubes being bumped or knocked during installation was solved, enabling safe and stable installation and disassembly of quartz tubes and improving the service life of the equipment.

CN223912605UActive Publication Date: 2026-02-13CHANGZHOU GUGASET MECHANICAL & ELECTRICAL EQUIP CO LTD
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Patent Information

Application Number
CN202520404464.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-10
Publication Date
2026-02-13
Estimated Expiration
2035-03-10

AI Technical Summary

Technical Problem

Existing high-temperature heaters lack a dedicated quartz tube support structure, which makes the quartz tubes prone to scratches and cracks in the insulation material during installation. Furthermore, the ceramic fiber insulation block breaks during high-temperature use, affecting the stability and safety of the heating wire.

Method used

Design a support structure including pulleys and an arc-shaped block. The pulleys are installed on the inner side of the arc-shaped block to form rolling contact to facilitate the installation and removal of the quartz tube. An anti-lateral slippage structure is used to avoid collisions. The pulley size is smaller than the diameter of the heating wire ring to avoid direct contact.

Benefits of technology

This improves the safety and stability of the high-temperature heater, prevents the quartz tube from melting and deforming, and extends the service life of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a quartz tube supporting structure of a high temperature heater, which comprises pulleys and a circular arc long block, a group of pulley mounting grooves are distributed on the circular arc wall of the inner side of the circular arc long block, and each pulley mounting groove is internally and rotatably provided with a pulley. And part of the pulley surface of each pulley is in contact with the corresponding surface of the quartz tube. The quartz tube conveying device is reasonable in structural design, a plurality of arc long blocks with a group of pulleys are linearly arranged in the heating furnace body at equal intervals to form a conveying structure which is in rolling contact with a quartz tube, and a structure for preventing the quartz tube from laterally slipping is formed between the pulleys at the two ends and the pulley in the middle area. The quartz tube is prevented from sliding, bumping and impacting on the heater unit, the use safety and stability of the furnace body are improved, the quartz tube is convenient to mount and dismount through rolling displacement, and the abnormal fusion deformation of the quartz tube caused by direct contact between the quartz tube and the heating wire is avoided.
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Description

TECHNICAL FIELD

[0001] The utility model relates to high temperature heater field, concretely is a quartz tube support structure of high temperature heater. BACKGROUND

[0002] The internal heat insulation material of the existing high temperature heater is a shaped silicon aluminum ceramic block, which has a fixed shape and high rigidity, so there is no structure in the market for supporting the quartz tube inside the high temperature heater furnace body, and the quartz tube is usually placed at the bottom of the shaped silicon aluminum ceramic block during installation, and the quartz tube is rigidly slipped to achieve the purpose of installing the quartz tube.

[0003] However, the above structure for rigidly slipping the quartz tube for installation has the following defects:

[0004] Defect one: due to the inherent characteristics of the shaped silicon aluminum ceramic fiber heat insulation block, the ceramic fiber whiskers grow continuously and become longer after high temperature heating, and the rigidity of the whiskers decreases accordingly, so after a period of high temperature use, when the quartz tube (about 100 kg) needs to be installed again, the shaped silicon aluminum ceramic fiber heat insulation block will be broken and powdered, and the heating wire inside the furnace body will be broken and fail.

[0005] Defect two: during the installation of the quartz tube, the surface strength of the silicon aluminum ceramic fiber heat insulation material is lower than that of the quartz, which causes the quartz tube to scratch and crack the heat insulation material during installation, and the quartz tube bumps and crushes the heating wire, causing the heating wire to deform and collapse, forming a local heating area of the heating wire, and melting and damaging the quartz tube during production. Therefore, a quartz tube support structure for a high temperature heater is proposed to solve the above problems. CONTENT OF THE UTILITY MODEL

[0006] The purpose of the utility model is to provide a quartz tube support structure for a high temperature heater to solve the above problems.

[0007] The utility model realizes the above-mentioned purpose through the following technical scheme: a quartz tube support structure for a high temperature heater, comprising a pulley and an arc long block, a group of pulley installation grooves are distributed on the inner arc wall of the arc long block, and a pulley is rotatably installed in each pulley installation groove, part of the wheel surface of each pulley contacts the corresponding surface of the quartz tube, and the arc connecting plate located at the outer arc wall of the arc long block is fixedly installed at the lowest position inside the heating furnace body.

[0008] Preferably, the pulleys at both ends form a structure for preventing the quartz tube from sliding laterally between the pulleys in the middle region.

[0009] Preferably, the ring diameter of the pulley is much smaller than the ring diameter of the heating wire and the heating wire fixing hanger.

[0010] Preferably, the pulley corresponding part is beyond the inner side arc wall of the arc long block, and two arc long blocks supported in a splayed shape are not limited to setting one pulley on each.

[0011] Preferably, the arc long block is provided with a plurality of arc long blocks, and the plurality of arc long blocks are distributed in a straight line.

[0012] Compared with the prior art, the advantages of the utility model lie in that a plurality of arc long blocks with a set of pulleys are installed in a straight line at equal intervals inside a heating furnace body, a moving structure in rolling contact with a quartz tube is formed, a structure for preventing the quartz tube from slipping laterally is formed between the pulleys at two ends and the pulleys in the middle region, the quartz tube is prevented from slipping, bumping and impacting on the heater unit, the use safety and stability of the furnace body are improved, the quartz tube is convenient to install and disassemble in rolling displacement, and the quartz tube is prevented from melting and deforming abnormally due to direct contact with the heating wire. BRIEF DESCRIPTION OF DRAWINGS

[0013] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model or the prior art, the drawings needed to be used in the embodiments or the prior art description will be briefly introduced below. Obviously, the drawings in the following description are only some embodiments of the present utility model, and other drawings can be obtained by those skilled in the art without creative labor.

[0014] Figure 1 It is an eight-shaped support schematic diagram of the overall structure of the present utility model between the quartz tube and the heating furnace body.

[0015] Figure 2 It is a schematic diagram of one structure form of the overall structure of the present utility model.

[0016] Figure 3 It is a schematic diagram of the position relationship between the overall structure of the present utility model and the quartz tube.

[0017] Figure 4 It is a schematic diagram of the position relationship between the overall structure of the present utility model and the quartz tube.

[0018] In the drawing: 1, pulley; 2, arc long block; 210, pulley mounting groove; 3, arc connecting plate; 4, quartz tube; 5, heating furnace body. DETAILED DESCRIPTION

[0019] In order to make the purpose, characteristics and advantages of the utility model more obvious and easy to understand, the technical solutions in the utility model embodiments will be clearly and completely described below in combination with the drawings in the utility model embodiments.

[0020] The technical solutions of the utility model will be further described below in combination with the drawings and through specific embodiments.

[0021] In the description of the utility model, it should be understood that the terms "upper", "lower", "top", "bottom", "inner", "outer" and the like indicate the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the utility model and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the utility model.

[0022] Please refer to Figures 1-4 As shown in the figure, a quartz tube supporting structure of a high-temperature heater comprises pulleys 1 and circular arc long blocks 2, a group of pulley installation grooves 210 are distributed and formed at the inner side circular arc wall of the circular arc long block 2, and a pulley 1 is rotatably installed in each pulley installation groove 210, part of the wheel surface of each pulley 1 is in contact with the corresponding surface of the quartz tube 4, and the circular arc connecting plate 3 located at the outer side circular arc wall of the circular arc long block 2 is fixedly installed at the lowest position inside the heating furnace body 5.

[0023] Further, the pulleys 1 located at both ends and the pulleys 1 located in the middle region form a structure for preventing the quartz tube 4 from sliding laterally.

[0024] Further, the ring diameter size of the pulley 1 is much smaller than the ring diameter size of the heating wire and the heating wire fixing hanger.

[0025] Further, the corresponding part of the pulley 1 exceeds the inner side circular arc wall of the circular arc long block 2 and is in a splayed support distribution, and two circular arc long blocks 2 are not limited to being provided with one pulley 1.

[0026] Further, the circular arc long block 2 is provided with a plurality of circular arc long blocks 2, and the plurality of circular arc long blocks 2 are in a straight line distribution.

[0027] In use, as Figure 1 and Figure 3As shown, a plurality of circular arc long blocks 2 with a set of pulleys 1 are installed in a straight line and equidistantly inside the heating furnace body 5, to form a moving structure in rolling contact with the quartz tube 4, and to form a structure for preventing the quartz tube 4 from slipping laterally by combining the pulleys 1 located at both ends with the pulleys 1 located in the middle region, to avoid the quartz tube from slipping, bumping and colliding on the heater unit, to improve the safety and stability of the furnace body, and to facilitate the installation and disassembly of the quartz tube by rolling displacement, to avoid the melting deformation of the quartz tube due to the direct contact between the quartz tube and the heating wire.

[0028] It is obvious for those skilled in the art that the present application is not limited to the details of the above exemplary embodiments, and can be implemented in other specific forms without departing from the spirit or essential characteristics of the present application. Therefore, the embodiments should be regarded as exemplary and non-limiting, and the scope of the present application is defined by the appended claims rather than the above description, and all changes falling within the meaning and scope of the essential elements of the claims are intended to be included in the present application. Any reference signs in the claims should not be regarded as limiting the claims to which they relate.

[0029] The above-described embodiments are only used to illustrate the technical solutions of the present application, rather than limit them; although the present application has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that they can still modify the technical solutions recorded in the foregoing embodiments, or make equivalent replacements for some technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the present application.

Claims

1. A quartz tube support structure for a high temperature heater, characterised in that: Including pulley (1) and circular arc long piece (2), the inside circular arc wall of circular arc long piece (2) is distributed with a group of pulley installation slot (210), and pulley (1) is rotatably installed in each pulley installation slot (210), and the part of each pulley (1) is contacted with the corresponding surface of quartz tube (4), and the circular arc connecting plate (3) at the outside circular arc wall of circular arc long piece (2) is fixedly installed at the lowest position inside heating furnace body (5).

2. A quartz tube support structure for a high temperature heater as claimed in claim 1, wherein: The pulley (1) at the two ends and the pulley (1) at the middle region form a structure for preventing the lateral slip of quartz tube (4).

3. A quartz tube support structure for a high temperature heater as claimed in claim 1, wherein: The ring diameter size of the pulley (1) is much smaller than the ring diameter size of the heating wire and the heating wire fixing hanger.

4. A quartz tube support structure for a high temperature heater as claimed in claim 1, wherein: The corresponding part of the pulley (1) exceeds the inside circular arc wall of circular arc long piece (2), and two circular arc long pieces (2) are distributed in an eight-shaped support manner.

5. A quartz tube support structure for a high temperature heater as claimed in claim 1, wherein: The circular arc long piece (2) is provided with multiple, and multiple circular arc long pieces (2) are distributed in a straight line.