Automatic stain brushing machine for sedimentation tank
By designing an automatic stain cleaning machine for sedimentation tanks, the problem of manually cleaning stains on the inner walls of sedimentation tanks has been solved, achieving automated cleaning, improving efficiency, extending the service life of the brushes, and reducing enterprise costs.
Patent Information
- Application Number
- CN202422369572.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-27
- Publication Date
- 2026-02-17
- Estimated Expiration
- 2034-09-27
AI Technical Summary
After prolonged use, sedimentation tanks develop stains on their inner walls, requiring regular manual cleaning. This process is labor-intensive and unsafe, affecting sedimentation efficiency and the normal operation of wastewater treatment.
An automatic stain removal machine for sedimentation tanks was designed, comprising an adjustment mechanism, a cleaning mechanism, and a rinsing mechanism. The position of the brush is adjusted by an electric lifting rod and a linear motor, the roller is rotated by a drive motor, and stains and impurities are removed by rinsing through the nozzle.
It enables automated stain removal, improves cleaning efficiency, extends brush life, reduces replacement costs for businesses, and ensures the normal operation of facilities.
Smart Images
Figure CN223914767U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to the technical field of sedimentation tank cleaning device, more particularly to a sedimentation tank automatic stain cleaning machine. BACKGROUND
[0002] The sedimentation tank is an old and important water treatment structure, which mainly functions to make suspended matters in water precipitate down through gravity, realize solid-liquid separation, and thus reduce the content of suspended matters in sewage and improve water quality. The sedimentation tank is widely applied in the fields of water treatment, sewage treatment and industrial wastewater treatment.
[0003] During long-time use, the inner wall of the sedimentation tank will generate a large amount of stains, which usually need to be cleaned by workers entering the inside of the sedimentation tank regularly. If not cleaned in time, it will affect the sedimentation effect and the normal operation of sewage treatment, and the cleaning method has high labor intensity, poor working environment and low safety. UTILITY MODEL CONTENT
[0004] The utility model aims to provide a sedimentation tank automatic stain cleaning machine, which aims to solve the problems in the above background technology.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical scheme:
[0006] A sedimentation tank automatic stain cleaning machine, comprising a sedimentation tank body, a water inlet and a water outlet are arranged on the outer side of the sedimentation tank body, a track is fixedly installed on the top of the sedimentation tank body, a moving frame is arranged in the track, a driving wheel is arranged on the bottom of the moving frame, an electric lifting rod is fixedly installed on the top of the moving frame, and the sedimentation tank automatic stain cleaning machine further comprises:
[0007] An adjusting mechanism is arranged on the top of the electric lifting rod.
[0008] A cleaning mechanism is arranged on the bottom of the adjusting mechanism.
[0009] A flushing mechanism is arranged on the outer side of the adjusting mechanism.
[0010] The adjusting mechanism comprises a mounting frame, a sliding rail, a linear motor and a connecting plate, the mounting frame is fixedly installed on the top of the electric lifting rod, the sliding rail is fixedly installed on the bottom of the mounting frame, the linear motor is installed in the sliding rail, and the connecting plate is fixedly installed on the bottom of the linear motor.
[0011] As a preferred scheme of the utility model, the cleaning mechanism includes a protective box, a driving motor, a speed reducer, a first rotating rod, a driving wheel, a second rotating rod, a driven wheel, a synchronous belt, a roller and a brush, the protective box is fixedly installed at the bottom of the connecting plate, the driving motor is fixedly installed inside the protective box, the speed reducer is installed at the output end of the driving motor, and the first rotating rod is fixedly connected to the bottom of the speed reducer and extends to the outside of the protective box.
[0012] As a preferred scheme of the utility model, the driving wheel is fixedly installed at the outside of the first rotating rod, the second rotating rod is installed at the side of the first rotating rod and extends to the outside of the protective box, the driven wheel is fixedly installed at the outside of the second rotating rod, and the synchronous belt is installed at the outside of the driving wheel and the driven wheel.
[0013] As a preferred scheme of the utility model, the roller is fixedly installed at the bottom of the first rotating rod and the second rotating rod, and the brush is installed at the outside of the roller.
[0014] As a preferred scheme of the utility model, the flushing mechanism includes a support seat, a water suction pump, a water suction pipe, a water outlet pipe, a spray head, a snap ring, a fixing bolt and a connecting frame, the support seat is fixedly installed at the top of the mounting frame, the water suction pump is installed inside the support seat, the water suction pipe is fixedly connected to the top of the water suction pump, the water outlet pipe is fixedly connected to the output end of the water suction pump, and the spray head is fixedly installed at the bottom of the water outlet pipe.
[0015] As a preferred scheme of the utility model, the plurality of snap rings are all installed at one end of the water outlet pipe, the fixing bolt is installed inside the snap ring, and the connecting frame is installed at the side of the snap ring and fixedly installed at the outside of the protective box.
[0016] Compared with the prior art, the utility model has the advantages that:
[0017] Through the setting of the adjusting mechanism, the horizontal positions of the roller and the brush can be adjusted according to the width of the pool edge of the sedimentation tank, so that the inner wall of the sedimentation tank can be better approached, the cleaning effect of the brush on the sedimentation tank is improved, through the setting of the cleaning mechanism, the first rotating rod and the driving wheel are driven to rotate by the driving motor, the second rotating rod and the driven wheel are driven to rotate by the synchronous belt, the two rollers rotate at the same time, the cleaning of the sedimentation tank by the brush is more thorough, and the accumulation of sludge and impurities can be avoided, so that the normal operation of the facility is ensured, through the setting of the flushing mechanism, the water flow is sprayed to the surface of the brush by the spray head, the excessive stains and impurities accumulated on the surface of the brush are removed, the service life of the brush is prolonged, the replacement cost of enterprises is reduced, and the working efficiency is improved. BRIEF DESCRIPTION OF DRAWINGS
[0018] In order to more clearly illustrate the technical scheme of the embodiments of the present application, the drawings needed to be used in the embodiment description will be briefly introduced as follows. Obviously, the drawings in the following description are only some embodiments of the present application, and other drawings can be obtained by those skilled in the art without creative labor on the premise of not paying creative labor. Among them:
[0019] Figure 1 It is a whole structure schematic view of the present application;
[0020] Figure 2 It is a whole structure schematic view of the present application;
[0021] Figure 3 It is a schematic view of the adjusting mechanism and cleaning mechanism of the present application;
[0022] Figure 4 It is a schematic view of the cleaning mechanism of the present application;
[0023] Figure 5 It is a schematic view of the present application Figure 4 The structure enlarged view of A in the figure;
[0024] Figure 6 It is a schematic view of the flushing mechanism of the present application;
[0025] Figure 7 It is a schematic view of the present application Figure 6 The structure enlarged view of B in the figure.
[0026] In the figure: 1, sedimentation tank body; 2, water inlet; 3, water outlet; 4, track; 5, moving frame; 6, driving wheel; 7, electric lifting rod; 8, adjusting mechanism; 801, mounting frame; 802, slide rail; 803, linear motor; 804, connecting plate; 9, cleaning mechanism; 901, protection box; 902, driving motor; 903, speed reducer; 904, first rotating rod; 905, driving wheel; 906, second rotating rod; 907, driven wheel; 908, synchronous belt; 909, roller; 910, brush; 10, flushing mechanism; 1001, support seat; 1002, water pump; 1003, water suction pipe; 1004, water outlet pipe; 1005, spray head; 1006, snap ring; 1007, fixing bolt; 1008, connecting frame. DETAILED DESCRIPTION
[0027] In order to make the above-mentioned purposes, features and advantages of the present application more obvious and easy to understand, the specific embodiments of the present application will be described in detail below with reference to the drawings of the specification.
[0028] In the following description, a lot of specific details are set forth in order to facilitate a thorough understanding of the present application, but the present application can also be practiced without these specific details, other than those described, and it is also possible to use other ways to implement the present application, and those skilled in the art can make similar generalizations without departing from the spirit of the present application, therefore the present application is not limited to the specific embodiments disclosed below.
[0029] Secondly, the "one embodiment" or "embodiment" referred to herein means that the specific features, structures or characteristics can be included in at least one implementation of the present application. "In one embodiment" appearing in different places in the specification does not mean the same embodiment, nor does it mean an embodiment that is separate from or mutually exclusive with other embodiments.
[0030] Embodiment 1
[0031] As Figures 1-7 shown, the first embodiment of the present application provides an automatic dirt cleaning machine for sedimentation tank, which comprises a sedimentation tank body 1, a water inlet 2 and a water outlet 3 are arranged on the outer side of the sedimentation tank body 1, a track 4 is fixedly installed on the top of the sedimentation tank body 1, a moving frame 5 is arranged in the track 4, a drive wheel 6 is arranged at the bottom of the moving frame 5, an electric lifting rod 7 is fixedly installed at the top of the moving frame 5, and the automatic dirt cleaning machine for sedimentation tank further comprises:
[0032] An adjusting mechanism 8 is arranged at the top of the electric lifting rod 7;
[0033] A cleaning mechanism 9 is arranged at the bottom of the adjusting mechanism 8;
[0034] A flushing mechanism 10 is arranged on the outer side of the adjusting mechanism 8.
[0035] As Figure 1 and 2 shown, the device is driven into the inside of the sedimentation tank body 1 by the electric lifting rod 7, moves in the track 4 by the drive wheel 6, and drives the device to move along the edge of the sedimentation tank body 1, so as to clean the inner wall of the sedimentation tank body 1 in all directions.
[0036] Embodiment 2
[0037] Referring to Figures 3-5 , the second embodiment of the present application is based on the previous embodiment.
[0038] In the embodiment, the adjusting mechanism 8 comprises a mounting frame 801, a slide rail 802, a linear motor 803 and a connecting plate 804, the mounting frame 801 is fixedly installed at the top of the electric lifting rod 7, the slide rail 802 is fixedly installed at the bottom of the mounting frame 801, the linear motor 803 is installed inside the slide rail 802, the connecting plate 804 is fixedly installed at the bottom of the linear motor 803, the cleaning mechanism 9 comprises a protective box 901, a driving motor 902, a speed reducer 903, a first rotating rod 904, a driving wheel 905, a second rotating rod 906, a driven wheel 907, a synchronous belt 908, a roller 909 and a brush 910, the protective box 901 is fixedly installed at the bottom of the connecting plate 804, the driving motor 902 is fixedly installed inside the protective box 901, the speed reducer 903 is installed at the output end of the driving motor 902, the first rotating rod 904 is fixedly connected to the bottom of the speed reducer 903 and extends to the outside of the protective box 901, the driving wheel 905 is fixedly installed outside the first rotating rod 904, the second rotating rod 906 is installed at the side of the first rotating rod 904 and extends to the outside of the protective box 901, the driven wheel 907 is fixedly installed outside the second rotating rod 906, the synchronous belt 908 is installed outside the driving wheel 905 and the driven wheel 907, the roller 909 is fixedly installed at the bottom of the first rotating rod 904 and the second rotating rod 906, and the brush 910 is installed outside the roller 909.
[0039] As shown in Figures 3-5 , the linear motor 803 moves inside the slide rail 802, the horizontal position of the roller 909 and the brush 910 can be adjusted according to the width of the sedimentation tank edge, so that the inner wall of the sedimentation tank body 1 is better attached, the cleaning effect of the brush 910 on the sedimentation tank body 1 is improved, the driving motor 902 drives the first rotating rod 904 and the driving wheel 905 to rotate, the synchronous belt 908 drives the second rotating rod 906 and the driven wheel 907 to rotate, so that the two rollers 909 rotate at the same time, and the cleaning of the brush 910 on the sedimentation tank body 1 is more thorough.
[0040] Embodiment 3
[0041] Referring to Figure 6 and 7 , this is the third embodiment of the utility model, which is based on the previous two embodiments.
[0042] In this embodiment, the flushing mechanism 10 comprises a support seat 1001, a water pump 1002, a water suction pipe 1003, a water outlet pipe 1004, a spray head 1005, a clamping ring 1006, a fixing bolt 1007 and a connecting frame 1008. The support seat 1001 is fixedly installed on the top of the mounting frame 801, the water pump 1002 is installed inside the support seat 1001, the water suction pipe 1003 is fixedly connected to the top of the water pump 1002, the water outlet pipe 1004 is fixedly connected to the output end of the water pump 1002, the spray head 1005 is fixedly installed on the bottom of the water outlet pipe 1004, a plurality of clamping rings 1006 are installed on one end of the water outlet pipe 1004, the fixing bolt 1007 is installed inside the clamping ring 1006, and the connecting frame 1008 is installed on the side of the clamping ring 1006 and fixedly installed on the outside of the protective box 901.
[0043] As shown in Figure 6 and 7 , the water flow is drawn into the water outlet pipe 1004 by the water pump 1002, and the water flow is sprayed onto the surface of the brush 910 by the spray head 1005, which removes excessive dirt and impurities accumulated on the surface of the brush 910, helps to prolong the service life of the brush 910, and improves the working efficiency.
[0044] In use, the device is driven into the inside of the sedimentation tank body 1 by the electric lifting rod 7, and moves in the slide rail 802 by the linear motor 803, so that the horizontal position of the roller 909 and the brush 910 can be adjusted according to the width of the edge of the sedimentation tank, so as to better approach the inner wall of the sedimentation tank body 1, improve the cleaning effect of the brush 910 on the sedimentation tank body 1, and drive the first rotating rod 904 and the driving wheel 905 to rotate by the driving motor 902, drive the second rotating rod 906 and the driven wheel 907 to rotate by the synchronous belt 908, so that the two rollers 909 rotate at the same time, and the cleaning of the brush 910 on the sedimentation tank body 1 is more thorough. At the same time, the water pump 1002 draws water flow into the water outlet pipe 1004, and the water flow is sprayed onto the surface of the brush 910 by the spray head 1005, which removes excessive dirt and impurities accumulated on the surface of the brush 910, helps to prolong the service life of the brush 910, and improves the working efficiency. The driving wheel 6 moves in the track 4, and drives the device to move along the edge of the sedimentation tank body 1, so as to clean the inner wall of the sedimentation tank body 1 comprehensively.
[0045] In summary: by adjusting the setting of the adjusting mechanism 8, the horizontal position of the roller 909 and the brush 910 can be adjusted according to the width of the pool edge of the sedimentation tank, so as to better approach the inner wall of the sedimentation tank body 1, improve the cleaning effect of the brush 910 on the sedimentation tank body 1, through the setting of the cleaning mechanism 9, the first rotating rod 904 and the driving wheel 905 are driven to rotate by the driving motor 902, the second rotating rod 906 and the driven wheel 907 are driven to rotate by the synchronous belt 908, the two rollers 909 rotate at the same time, the cleaning of the brush 910 on the sedimentation tank body 1 is more thorough, and the accumulation of sludge and impurities can be avoided, so as to ensure the normal operation of the facility, through the setting of the flushing mechanism 10, the water flow is sprayed to the surface of the brush 910 by the nozzle 1005, and the excessive stains and impurities accumulated on the surface of the brush 910 are removed, which is helpful to prolong the service life of the brush 910, reduce the replacement cost of the enterprise, and improve the work efficiency.
[0046] It should be noted that the above embodiments are only used to illustrate the technical solutions of the present application and are not limited. Although the present application has been described in detail with reference to the preferred embodiments, it should be understood by those skilled in the art that the technical solutions of the present application can be modified or replaced by equivalents without departing from the spirit and scope of the technical solutions of the present application. They should be covered in the scope of the claims of the present application.
Claims
1. An automatic dirt cleaning machine for a sedimentation basin, characterized by: The utility model relates to a sedimentation tank, including the sedimentation tank body (1), the water inlet (2) and the water outlet (3) are provided with on the outside of the sedimentation tank body (1), the track (4) is fixedly installed at the top of the sedimentation tank body (1), the mobile frame (5) is arranged in the inside of the track (4), the drive wheel (6) is arranged at the bottom of the mobile frame (5), the electric lifting rod (7) is fixedly installed at the top of the mobile frame (5), still include: Adjusting mechanism (8), the adjusting mechanism (8) is arranged at the top of electric lifting rod (7), Cleaning mechanism (9), the cleaning mechanism (9) is arranged at the bottom of adjusting mechanism (8), Flushing mechanism (10), the flushing mechanism (10) is arranged at the outside of adjusting mechanism (8), The adjusting mechanism (8) includes mounting bracket (801), slide rail (802), linear motor (803) and connecting plate (804), the mounting bracket (801) is fixedly installed at the top of electric lifting rod (7), the slide rail (802) is fixedly installed at the bottom of mounting bracket (801), the linear motor (803) is installed in the inside of slide rail (802), the connecting plate (804) is fixedly installed at the bottom of linear motor (803).
2. The automatic dirt cleaning machine for sedimentation basin according to claim 1, characterized in that: The cleaning mechanism (9) includes protection box (901), drive motor (902), speed reducer (903), first rotary rod (904), driving wheel (905), second rotary rod (906), driven wheel (907), synchronous belt (908), cylinder (909) and brush (910), the protection box (901) is fixedly installed at the bottom of connecting plate (804), the drive motor (902) is fixedly installed in the inside of protection box (901), the speed reducer (903) is installed at the output of drive motor (902), the first rotary rod (904) is fixedly connected at the bottom of speed reducer (903) and extends to the outside of protection box (901).
3. The automatic dirt cleaning machine for sedimentation basin according to claim 2, characterized in that: The driving wheel (905) is fixedly installed at the outside of first rotary rod (904), the second rotary rod (906) is installed at the side of first rotary rod (904) and extends to the outside of protection box (901), the driven wheel (907) is fixedly installed at the outside of second rotary rod (906), the synchronous belt (908) is installed at the outside of driving wheel (905) and driven wheel (907).
4. The automatic dirt cleaning machine for sedimentation basin according to claim 2, characterized in that: The cylinder (909) is fixedly installed at the bottom of first rotary rod (904) and second rotary rod (906), the brush (910) is installed at the outside of cylinder (909).
5. The automatic dirt cleaning machine for sedimentation basin according to claim 1, characterized in that: Said flushing mechanism (10) includes support seat (1001), water pump (1002), water pump (1003), water pipe (1004), shower head (1005), snap ring (1006), fixed bolt (1007) and connecting frame (1008), the support seat (1001) is fixedly installed on the top of the mounting bracket (801), the water pump (1002) is installed in the inside of the support seat (1001), the water pump (1003) is fixedly connected to the top of the water pump (1002), the water pipe (1004) is fixedly connected to the output end of the water pump (1002), and the shower head (1005) is fixedly installed on the bottom of the water pipe (1004).
6. The automatic dirt cleaning machine for sedimentation basin according to claim 5, characterized in that: Several said snap ring (1006) are installed on one end of the water pipe (1004), the fixed bolt (1007) is installed in the inside of the snap ring (1006), and the connecting frame (1008) is installed on the side of the snap ring (1006) and is fixedly installed on the outside of the protective box (901).