Oil immersion equipment for producing hydraulic valve
By designing an oil-immersion device with a rotating shaft and clamping mechanism, the problem of low oil removal efficiency in hydraulic valve production was solved, achieving efficient oil removal and improving production efficiency.
Patent Information
- Application Number
- CN202520062267.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-12
- Publication Date
- 2026-02-17
- Estimated Expiration
- 2035-01-12
AI Technical Summary
In the current hydraulic valve production process, it is difficult to efficiently remove excess oil after immersion in oil, which requires a long period of settling and affects production efficiency.
An oil immersion device including a rotating shaft, a clamping mechanism, and a motor drive was designed. The device uses a rotating clamping plate and a fixed groove to sling oil from the hydraulic valve, thereby improving the oil removal efficiency.
This technology enables efficient removal of oil from the surface of hydraulic valves, improving production efficiency and the practicality of the equipment.
Smart Images

Figure CN223915766U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the technical field of oil immersion equipment, specifically an oil immersion equipment for producing hydraulic valves. Background Technology
[0002] A hydraulic valve is an automated component operated by pressurized oil. It is controlled by the pressurized oil of a pressure regulating valve and is usually used in combination with a solenoid pressure regulating valve. It can be used for remote control of the on / off of oil, gas and water pipeline systems in hydropower stations and is commonly used in oil circuits for clamping, control and lubrication.
[0003] Currently, existing hydraulic valves require oil immersion during production. This serves two purposes: cleaning the valve housing and preventing rust. However, the traditional method involves manually placing the valve housing into an oil drum and removing it after a certain time. This results in the valves not being properly drained of oil after immersion, requiring them to stand for a long time to prevent dripping. Therefore, we propose an oil immersion device for hydraulic valve production to solve the aforementioned problems. Utility Model Content
[0004] (a) Technical problems to be solved
[0005] To address the shortcomings of existing technologies, this application provides an oil-immersion device for producing hydraulic valves that facilitates oil removal from hydraulic valves, improves the efficiency of removing excess oil from the surface of hydraulic valves, and enhances the practicality of the device.
[0006] (II) Technical Solution
[0007] To achieve the above objectives, this application provides the following technical solution: an oil immersion device for producing hydraulic valves, comprising an oil immersion tank, two feed gates symmetrically and rotatably installed at the top of the oil immersion tank, a discharge pipe connected to the bottom area of the outer side wall of the oil immersion tank, a rotating shaft rotatably installed inside the oil immersion tank, a fixing groove fixedly installed on the rotating shaft, a vertical plate fixedly installed inside the rotating shaft, and two clamping mechanisms symmetrically arranged inside the rotating shaft.
[0008] The clamping mechanism includes a first fixed plate, which is screwed onto the rotating shaft. A first clamping plate is fixedly installed on the outer wall of the first fixed plate. A limit groove is formed at one end of the first clamping plate. There is a certain gap between the bottom end of the first clamping plate and the bottom end of the rotating shaft. A second fixed plate is screwed onto the outer wall of the rotating shaft. A second clamping plate is fixedly installed on the second fixed plate. There is a certain gap between the second clamping plate and the bottom end of the rotating shaft. Multiple through holes are formed on the outer walls of the fixed groove, the upright plate, the first clamping plate, and the second clamping plate.
[0009] Preferably, a first door is provided on the outer wall of the fixing groove, and a second door is provided on the outer wall of the oil immersion tank.
[0010] Furthermore, a motor is fixedly installed at the top of the rotating shaft, and the motor is fixedly installed at the top of the oil immersion tank.
[0011] Furthermore, a first handle and a second handle are respectively fixedly installed on the top end of the first fixing plate and the top end of the second fixing plate.
[0012] Based on the aforementioned scheme, multiple support pillars are fixedly installed around the bottom of the oil immersion tank.
[0013] Furthermore, two stabilizing plates are symmetrically fixedly installed on the inner wall of the oil immersion tank, and each stabilizing plate is attached to and rotatably connected to the outer wall of the fixing groove.
[0014] (III) Beneficial Effects
[0015] Compared with the prior art, this application provides an oil-immersing equipment for producing hydraulic valves, which has the following features:
[0016] Beneficial effects:
[0017] This oil-immersion equipment for producing hydraulic valves rotates by simultaneously rotating the first fixed plate and the first clamping plate, which, together with the vertical plate, fixes the hydraulic valve. Similarly, rotating the second fixed plate and the second clamping plate, together with the vertical plate, fixes another hydraulic valve. Rotating the rotating shaft simultaneously rotates the fixing groove, thus removing excess oil from the hydraulic valve. This improves the efficiency of removing excess oil from the surface of the hydraulic valve and enhances its practicality. Attached Figure Description
[0018] Figure 1 This is a schematic diagram of the three-dimensional structure of this application;
[0019] Figure 2 This is a schematic diagram of the cross-sectional structure of this application;
[0020] Figure 3 For this application Figure 2 Enlarged structural diagram of section A in the middle;
[0021] Figure 4 This is a schematic diagram of the connection structure, including through holes and fixing grooves, in this application.
[0022] The following are labels in the attached diagram: 1. Oil immersion tank; 2. Feed gate; 3. Rotating shaft; 4. Discharge pipe; 5. Fixing groove; 6. First fixing plate; 7. First clamping plate; 8. Limiting groove; 9. Vertical plate; 10. Second fixing plate; 11. Second clamping plate; 12. Through hole; 13. First door; 14. Second door; 15. Motor; 16. First handle; 17. Second handle; 18. Support column; 19. Stabilizing plate. Detailed Implementation
[0023] The technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, and not all embodiments. Based on the embodiments of this application, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this application.
[0024] Example
[0025] Please see Figure 1-4 An oil-immersion device for producing hydraulic valves includes an oil-immersion chamber 1. Two feed gates 2 are symmetrically and rotatably mounted on the top of the oil-immersion chamber 1. A discharge pipe 4 is connected to the bottom area of the outer wall of the oil-immersion chamber 1. A rotating shaft 3 is rotatably mounted inside the oil-immersion chamber 1. A fixing groove 5 is fixedly mounted on the rotating shaft 3. A vertical plate 9 is fixedly mounted inside the rotating shaft 3. Two clamping mechanisms are symmetrically arranged inside the rotating shaft 3. A first door 13 is opened on the outer wall of the fixing groove 5, and a second door 14 is opened on the outer wall of the oil-immersion chamber 1. By opening the first door 13 and the second door 14, it is convenient for the user to operate the components inside the fixing groove 5. A motor 15 is fixedly mounted on the top of the rotating shaft 3, providing power support to the rotating shaft 3. A first handle 16 and a second handle 17 are fixedly mounted on the top of the first fixing plate 6 and the second fixing plate 10, respectively, facilitating the user to rotate the first fixing plate 6 and the second fixing plate 10.
[0026] Please see Figure 1-4The clamping mechanism includes a first fixed plate 6, which is screwed onto the rotating shaft 3. A first clamping plate 7 is fixedly installed on the outer wall of the first fixed plate 6. A limit groove 8 is formed at one end of the first clamping plate 7. There is a certain gap between the bottom end of the first clamping plate 7 and the bottom end of the rotating shaft 3. A second fixed plate 10 is screwed onto the outer wall of the rotating shaft 3. A second clamping plate 11 is fixedly installed on the second fixed plate 10. There is a certain gap between the second clamping plate 11 and the bottom end of the rotating shaft 3. The outer walls of the fixed groove 5, the upright plate 9, the first clamping plate 7, and the second clamping plate 11 are all provided with... With multiple through holes 12, this oil-immersing equipment for producing hydraulic valves rotates by simultaneously rotating the first fixed plate 6 and the first clamping plate 7, which in turn fixes the hydraulic valve through the first clamping plate 7 and the upright plate 9. Simultaneously, rotating the second fixed plate 10 and the second clamping plate 11, which in turn fixes another hydraulic valve through the second clamping plate 11 and the upright plate 9, also fixes the other hydraulic valve through the second clamping plate 11 and the upright plate 9. Simultaneously rotating the rotating shaft 3 and the fixing groove 5, the equipment removes excess oil from the surface of the hydraulic valve, thus improving its practicality.
[0027] Please see Figure 1 Multiple support columns 18 are fixedly installed around the bottom of the oil immersion tank 1 to support the device.
[0028] Please see Figure 4 Two stabilizing plates 19 are symmetrically fixedly installed on the inner wall of the oil immersion tank 1. Each stabilizing plate 19 is attached to and rotatably connected to the outer wall of the fixing groove 5. By installing the stabilizing plates 19, the stability of the rotating shaft 3 and the fixing groove 5 during rotation operation is improved.
[0029] In summary, during use, the oil immersion equipment for producing hydraulic valves discharges oil and the hydraulic valve into the fixed groove 5 inside the immersion chamber 1 through the feed gate 2 for support. After immersion, the discharge pipe 4 is opened to discharge the oil, and the second gate 14 and the first gate 13 are opened. Simultaneously, rotating the first handle 16 rotates the first fixed plate 6, which in turn rotates the first clamping plate 7. The first clamping plate 7 and the upright plate 9 clamp and fix the hydraulic valve. Similarly, rotating the second handle 17 rotates the second fixed plate 10, which in turn rotates the second clamping plate 11. The second clamping plate 11 and the upright plate 9 clamp and fix the hydraulic valve. For the tight fixing operation, start motor 15. This motor is a commercially available device known to those skilled in the art. Here, we are simply using it without making any structural or functional improvements, which we will not elaborate on here. The motor is equipped with a matching control switch. The installation position of the control switch is selected according to actual usage requirements to facilitate operation and control by the operator. Power is output from the bottom of motor 15, which synchronously drives the rotating shaft 3 to rotate. While the rotating shaft 3 is rotating, it synchronously drives the fixing groove 5 to rotate. As the fixing groove 5 rotates, it also throws oil from the hydraulic valve clamped and fixed inside the fixing groove 5. The oil is collected at the bottom of the oil immersion tank 1 and discharged through the discharge pipe 4.
[0030] Although embodiments of this application have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of this application, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A production hydraulic valve oil immersion device comprising an oil immersion tank (1), characterized in that: The top end of the oil immersion bin (1) is symmetrically rotatably provided with two feeding doors (2), the bottom area of the outer side wall of the oil immersion bin (1) is communicated and provided with a discharge pipe (4), the inner side of the oil immersion bin (1) is rotatably provided with a rotating shaft (3), the rotating shaft (3) is fixedly provided with a fixed groove (5), the inner side of the rotating shaft (3) is fixedly provided with a vertical plate (9), and the inner side of the rotating shaft (3) is symmetrically provided with two clamping mechanisms; The clamping mechanism comprises a first fixed plate (6), the first fixed plate (6) is screwed with the rotating shaft (3), the outer side wall of the first fixed plate (6) is fixedly provided with a first clamping plate (7), one end of the first clamping plate (7) is provided with a limiting groove (8), the bottom end of the first clamping plate (7) is spaced apart from the bottom end of the rotating shaft (3), the outer side wall of the rotating shaft (3) is screwed with a second fixed plate (10), the second fixed plate (10) is fixedly provided with a second clamping plate (11), the second clamping plate (11) is spaced apart from the bottom end of the rotating shaft (3), and the outer side walls of the fixed groove (5), the vertical plate (9), the first clamping plate (7) and the second clamping plate (11) are all provided with a plurality of through holes (12).
2. The oil immersion apparatus for hydraulic valves according to claim 1, characterized by: The outer side wall of the fixed groove (5) is provided with a first door (13), and the outer side wall of the oil immersion bin (1) is provided with a second door (14).
3. The oil immersion apparatus for hydraulic valves according to claim 2, characterized by: The top end of the rotating shaft (3) is fixedly provided with a motor (15), and the motor (15) is fixedly arranged at the top end of the oil immersion bin (1).
4. The oil immersion apparatus for hydraulic valves according to claim 3, characterized by: The top end of the first fixed plate (6) and the top end of the second fixed plate (10) are respectively fixedly provided with a first handle (16) and a second handle (17).
5. The oil immersion apparatus for hydraulic valves according to claim 4, characterized by: The bottom end of the oil immersion bin (1) is fixedly provided with a plurality of support columns (18).
6. The oil immersion apparatus for hydraulic valves according to claim 5, wherein: The inner side wall of the oil immersion bin (1) is symmetrically fixedly provided with two stabilizing plates (19), and each stabilizing plate (19) is in abutment and rotary connection with the outer side wall of the fixed groove (5).