Non-defective inductor product detecting and screening device
By designing a fully automated inductor good product inspection and screening device, which utilizes components such as a base, moving frame, suction nozzle and camera, the device achieves efficient screening and collection of inductor parts, solves the problem of low automation in existing equipment, and improves screening efficiency and practicality.
Patent Information
- Application Number
- CN202423313050.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-31
- Publication Date
- 2026-02-17
- Estimated Expiration
- 2034-12-31
AI Technical Summary
Existing inductive screening equipment has a low degree of automation, inaccurate screening, and its work efficiency needs to be improved.
A device for inspecting and screening inductors was designed, including a base, longitudinal and transverse moving frames, a suction nozzle, a vibrating plate, a backlight, and a camera. The device enables a fully automated screening process. The suction nozzle picks up qualified inductor parts and places them into the qualified area of the collection plate, while inductor parts that do not meet the standards are sorted into the unqualified area. Combined with a controller module, the device enables precise control and remote operation of the components.
It enables fully automated screening and collection of inductor components, improving the level of automation and screening efficiency, and enhancing the practicality and continuity of operation of the device.
Smart Images
Figure CN223915990U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The application relates to a hot pressing process technology of an inductor, in particular to an inductor good product detection and screening device. BACKGROUND
[0002] The inductor is small in size and in the shape of a cuboid, and needs to be selected by using an automatic rotating disc device, and the good products need to be selected out and the defective products need to be screened out when the inductor is fed in, but most of the existing screening devices adopt a semi-automatic feeding mode, the automation degree is relatively low, the screening is not accurate, and the working efficiency needs to be improved. CONTENT OF THE UTILITY MODEL
[0003] In view of the defects of the prior art, the application provides an inductor good product detection and screening device, which overcomes the defects of the prior art and aims to solve the problems that most of the existing screening devices adopt a semi-automatic feeding mode, the automation degree is relatively low, the screening is not accurate, and the working efficiency needs to be improved.
[0004] To achieve the above-mentioned purpose, the application provides the following technical scheme: an inductor good product detection and screening device, comprising a base, the inside of the base comprises a discharging area, a feeding area and a screening area, the screening area is located between the discharging area and the feeding area, a collecting plate is arranged in the inside of the feeding area, a longitudinal moving frame is arranged on the top of the base, a driving motor one is arranged on one side of the longitudinal moving frame, a driving screw is installed in the inside of the longitudinal moving frame, the output end of the driving motor one is connected with the driving screw penetrating through one side of the longitudinal moving frame, a transverse frame is arranged on one side of the longitudinal moving frame, the transverse frame is threadedly connected between one side of the driving screw, a transverse screw is arranged in the inside of the transverse frame, a driving motor two is arranged on one side of the transverse frame, the transverse screw is fixedly connected between one end of the transverse frame and the driving motor two, a moving frame is arranged on the top of the transverse frame, a moving block is arranged on the bottom of the moving frame, the moving block is threadedly connected with the transverse screw, a gas pump is arranged on the top of the moving frame, a fixed block is arranged on one side of the moving frame, the fixed block is located on the other side of the transverse frame, a plurality of electromagnetic sliding rails are arranged on one side of the fixed block, a plurality of suction nozzles are slidably connected on one side of the electromagnetic sliding rails, the suction nozzles are connected with the gas pump through pipelines, a vibrating disc is arranged on one side of the screening area above the base, a placing groove is arranged on the top of the vibrating disc, a fixing rod and a material frame are arranged on one side of the vibrating disc, a hopper is arranged on the top of the material frame, a discharging groove is arranged in the inside of the material frame, the hopper and the discharging groove are connected with each other, a camera is arranged on the top of the fixing rod, and the camera is located directly above the vibrating disc.
[0005] By adopting the above technical scheme, by setting the base, in use, the full-automatic screening effect of the inductor is realized, the inductor parts enter the inside of the discharging groove through the hopper, then can be directly poured into the inside of the top placing groove of the vibration disc through the discharging groove, the inductor parts are turned over and screened through the vibration of the backlight, the parts in the inside of the placing groove are quickly identified through the camera arranged above, after the identification is completed, the longitudinal moving frame and the transverse frame are started to make the suction nozzle close to the inductor parts, and the air pump arranged is driven to drive a plurality of suction nozzles, so that the qualified inductor parts can be directly adsorbed into the qualified area of the collection plate, and the inductor elements not meeting the standard are screened into the unqualified area, realizing the effect of quick screening and collection, and after screening, the inductor parts are directly conveyed from the top of the discharging area to the next link, so that the inductor parts can be automatically screened and collected, the degree of automation is greatly improved, the screening efficiency is further improved, and the practicability of the device is improved.
[0006] As a preferred technical scheme of the present application, the upper portion of the driving motor two is provided with a controller module, which is electrically connected with the camera, the base, the longitudinal moving frame and the transverse frame.
[0007] By adopting the above technical scheme, by setting the controller module, the precise control effect of each element of the device can be realized, and the staff can remotely control the data of the device, further improving the practicability.
[0008] As a preferred technical scheme of the present application, the side of the base is slidably connected with a moving mechanism, the top of the moving mechanism is provided with a telescopic rod, the top of the telescopic rod is provided with a clamping frame, the inside of the clamping frame is provided with a clamping groove, the upper portion of the collection plate is provided with a connecting block, and the size of the collection plate matches the clamping groove.
[0009] By adopting the above technical scheme, by setting the moving mechanism, in use, the collection plate can be quickly conveyed to the next link through the moving mechanism, in use, the matching effect of the clamping groove and the connecting block makes the collection plate more stable when moving on the top of the discharging area, and the practicability is improved.
[0010] As a preferred technical scheme of the present application, the vibration disc and the placing groove are provided with a backlight, and the bottom of the placing groove is a translucent plate.
[0011] By adopting the above technical scheme, by setting the backlight, the inside of the placing groove can be illuminated, the camera above can more clearly analyze and observe the inductor parts in the inside of the placing groove, and the screening efficiency is further improved.
[0012] As a preferred technical solution of the present application, the bottom of the longitudinal moving frame is provided with a pushing plate, the inner side of the pushing plate is provided with a pushing rod, and the two sides of the pushing rod are provided with stabilizing rods.
[0013] By adopting the above technical solution, by setting the pushing plate, in use, the pushing plate can be driven by the pushing rod to push the collecting plate from the feeding area to the inside of the screening area, wait for the suction nozzle to complete the collection, and after the collection is completed, it can be directly pushed to the inside of the discharging area, which can further improve the continuity of the collecting plate on the top of the base at each link, and further improve the work efficiency.
[0014] As a preferred technical solution of the present application, the top of the fixing rod is slidably connected with a mounting frame, and one side of the mounting frame is provided with the camera.
[0015] By adopting the above technical solution, by setting the mounting frame, in use, the height of the camera can be flexibly adjusted to more flexibly realize the detection effect of the inductance part in the placement groove.
[0016] As a preferred technical solution of the present application, an electromagnetic valve is arranged between the material rack and the hopper, and the electromagnetic valve is electrically connected with the driving motor.
[0017] By adopting the above technical solution, by setting the electromagnetic valve, in use, the discharging of the hopper can be flexibly controlled, the accumulation of parts above the placement groove is reduced, and the practicality is further improved.
[0018] As a preferred technical solution of the present application, the side of the transverse frame close to the fixing block is provided with a sliding groove, the bottom of a plurality of fixing blocks is provided with a sliding block, and the sliding block is slidably connected in the inside of the sliding groove.
[0019] By adopting the above technical solution, by setting the sliding groove, in use, the moving frame can be more stable when moving horizontally outside the transverse frame, and the phenomenon of deviation is prevented.
[0020] The beneficial effects of the present application are:
[0021] 1、By setting the base, in use, realize for the full automatic screening effect of inductance, inductance parts through the hopper into the inside of the discharge chute, then can be directly poured into the top of the placing groove of the vibration disc, through the vibration of the back light to realize the turnover and screening of inductance parts, through the camera arranged above to quickly identify the parts in the inside of the placing groove, after the identification is completed, the longitudinal moving frame and the horizontal frame can be started to make the suction nozzle close to the inductance parts, at the same time, the air pump is arranged to drive a plurality of suction nozzles, so that the qualified inductance parts can be directly adsorbed into the qualified area of the collection plate, and the inductance elements that do not meet the standard are screened into the unqualified area, realizing the effect of quick screening and collection, after screening, it can be directly conveyed from the top of the discharge area to the next link, so that the inductance parts can be automatically screened and collected, greatly improving the degree of automation, further improving the screening efficiency and the practicability of the device.
[0022] 2、By setting the controller module, the precise control effect of each element of the device can be realized, and the data of the device can be remotely controlled by the staff, further improving the practicability. BRIEF DESCRIPTION OF DRAWINGS
[0023] Figure 1 It is the overall structure schematic diagram of the present application;
[0024] Figure 2 It is the side structure schematic diagram of the present application;
[0025] Figure 3 It is the vibration disc structure schematic diagram of the present application;
[0026] Figure 4 It is the moving frame structure schematic diagram of the present application.
[0027] In the figure: 1, base; 101, discharge area; 102, feeding area; 103, screening area; 104, collection plate; 105, connecting block; 2, longitudinal moving frame; 201, drive motor one; 202, drive screw; 3, horizontal frame; 301, horizontal screw; 302, drive motor two; 303, controller module; 304, sliding groove; 4, moving frame; 401, air pump; 402, moving block; 403, fixed block; 404, electromagnetic slide rail; 405, suction nozzle; 406, sliding block; 5, rack; 501, hopper; 502, discharge chute; 503, electromagnetic valve; 6, vibration disc; 601, placing groove; 602, back light; 7, advancing plate; 701, advancing rod; 702, stabilizing rod; 8, fixed rod; 801, mounting frame; 802, camera; 9, moving mechanism; 901, telescopic rod; 902, clamping frame; 903, clamping groove. DETAILED DESCRIPTION
[0028] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the scope of the present application.
[0029] With reference to Figures 1-4 An inductance good product detection and screening device, including a base 1, the inside of the base 1 includes a discharge area 101, a feeding area 102 and a screening area 103, the screening area 103 is located between the discharge area 101 and the feeding area 102, the inside of the feeding area 102 is provided with a collection plate 104, the top of the base 1 is provided with a longitudinal moving frame 2, one side of the longitudinal moving frame 2 is provided with a driving motor one 201, the inside of the longitudinal moving frame 2 is installed with a driving screw 202, the output end of the driving motor one 201 is installed with the driving screw 202 penetrating through one side of the longitudinal moving frame 2, one side of the longitudinal moving frame 2 is provided with a transverse frame 3, one side of the transverse frame 3 is threadedly connected with the driving screw 202, the inside of the transverse frame 3 is provided with a transverse screw 301, one side of the transverse frame 3 is provided with a driving motor two 302, one end of the transverse screw 301 is fixedly connected between the driving motor two 302 and the transverse frame 3, the top of the transverse frame 3 is provided with a moving frame 4, the bottom of the moving frame 4 is provided with a moving block 402, the moving block 402 is threadedly connected with the transverse screw 301, the top of the moving frame 4 is provided with an air pump 401, one side of the moving frame 4 is provided with a fixed block 403, the fixed block 403 is located on the other side of the transverse frame 3, one side of the fixed block 403 is provided with a plurality of electromagnetic slide rails 404, one side of each of the plurality of electromagnetic slide rails 404 is slidably connected with a suction nozzle 405, the suction nozzle 405 is pipeline connected with the air pump 401, one side of the screening area 103 above the base 1 is provided with a vibrating disc 6, the top of the vibrating disc 6 is provided with a placing groove 601, one side of the vibrating disc 6 is provided with a fixed rod 8 and a material frame 5, the top of the material frame 5 is provided with a hopper 501, the inside of the material frame 5 is provided with a discharging groove 502, the hopper 501 and the discharging groove 502 are in communication with each other, the top of the fixed rod 8 is provided with a camera 802, the camera 802 is located directly above the vibrating disc 6. One side of the base 1 is slidably connected with a moving mechanism 9, the top of the moving mechanism 9 is provided with a telescopic rod 901, the top of the telescopic rod 901 is provided with a clamping frame 902, the inside of the clamping frame 902 is provided with a clamping groove 903, the top of the collection plate 104 is provided with a connecting block 105, the size of the collection plate 104 matches the clamping groove 903.
[0030] By setting the base 1, in use, realize for the full automatic screening effect of inductance, inductance parts through the hopper 501 into the inside of the discharge chute 502, and then can be directly poured into the top of the vibrating disc 6 of the placement groove 601 inside, through the vibration of the back light 602 to realize the turnover and screening of inductance parts, through the upper camera 802 to the inside of the placement groove 601 parts for quick identification, after identification, can start the longitudinal moving frame 2 and horizontal frame 3 to make the suction nozzle 405 close to the inductance parts, at the same time, through the setting of the air pump 401 to drive a plurality of suction nozzle 405, so as to the qualified inductance parts can be directly adsorbed to the inside of the collection plate 104, the inductance element that does not reach the standard will be screened to the inside of the unqualified area, realize the effect of quick screening collection, 13 after screening will be directly conveyed from the top of the discharge area 101 to the next link, such setting can automatically screen and collect inductance parts, greatly improve the degree of automation, further improve the efficiency of screening, improve the practicability of the device. By setting the moving mechanism 9, in use, can realize the quick conveying effect of the collection plate 104 to the next link through the moving mechanism 9, in use, can be through the matching effect of clamping groove 903 and connecting block 105, make the collection plate 104 more stable when moving on the top of the discharge area 101, improve the practicability.
[0031] Referring to Figure 1 , the upper part of the driving motor two 302 is provided with the controller module 303, the controller module 303 is electrically connected with the camera 802, the base 1, the longitudinal moving frame 2 and the horizontal frame 3; the vibrating disc 6 and the placement groove 601 are provided with the back light 602, the bottom of the placement groove 601 is a translucent plate; the top of the fixed rod 8 is slidably connected with the mounting bracket 801, one side of the mounting bracket 801 is provided with the camera 802; by setting the controller module 303, the precise control effect of each element of the device can be realized, and the staff can remotely control the data of the device, further improving the practicability; by setting the back light 602, the inside of the placement groove 601 can be illuminated, so that the camera 802 above can more clearly analyze and observe the inductance parts in the inside of the placement groove 601, further improving the efficiency of screening; by setting the mounting bracket 801, in use, the height of the camera 802 can be flexibly adjusted, so as to more flexibly realize the detection effect of the inductance parts in the inside of the placement groove 601.
[0032] Referring to Figure 1The bottom of the longitudinal moving frame 2 is provided with a pushing plate 7, the inner side of the pushing plate 7 is provided with a pushing rod 701, and the two sides of the pushing rod 701 are provided with stabilizing rods 702; by arranging the pushing plate 7, in use, the pushing plate 7 can be driven by the pushing rod 701 to push the collecting plate 104 from the feeding area 102 to the inside of the screening area 103, wait for the suction nozzle 405 to complete the collection, and after the collection is completed, it can be directly pushed to the inside of the discharging area 101, which can further improve the continuity of the collecting plate 104 on the top of the base 1 in each link, and further improve the work efficiency; the electromagnetic valve 503 is arranged between the material rack 5 and the hopper 501, and the electromagnetic valve 503 is electrically connected with the driving motor two 302; by arranging the electromagnetic valve 503, in use, the discharge of the hopper 501 can be flexibly controlled, the accumulation of parts above the placing groove 601 is reduced, and the practicality is further improved; the transverse frame 3 is provided with a sliding groove 304 on one side close to the fixed block 403, and the bottom of the plurality of fixed blocks 403 is provided with a sliding block 406 which is slidingly connected in the inside of the sliding groove 304; by arranging the sliding groove 304, in use, the moving frame 4 can be more stable when moving transversely outside the transverse frame 3, and the phenomenon of deviation is prevented.
[0033] Working principle: by arranging the base 1, in use, the full-automatic screening effect of inductance is realized, the inductance parts are put into the discharging groove 502 through the hopper 501, then the inductance parts are directly poured into the top placing groove 601 of the vibration disc 6, the inductance parts are turned over and screened through the vibration of the backlight 602, the parts in the placing groove 601 are quickly identified through the camera 802 arranged above, after the identification is completed, the longitudinal moving frame 2 and the transverse frame 3 are started to make the suction nozzle 405 close to the inductance parts, and the plurality of suction nozzles 405 are driven through the arranged air pump 401, so that the qualified inductance parts are directly sucked into the qualified area of the collecting plate 104, and the inductance elements that do not meet the standard are screened into the unqualified area, realizing the effect of quick screening and collection, the 13 after screening is directly conveyed from above the discharging area 101 to the next link, which can automatically screen and collect the inductance parts, greatly improving the degree of automation, further improving the screening efficiency, improving the practicality of the device, through the arrangement of the controller module 303, the precise control effect of each element of the device can be realized, and the staff can remotely control the data of the device, further improving the practicality;
[0034] Wherein, by setting the moving mechanism 9, in use, the effect of rapid conveying of the collection plate 104 to the next link can be realized by the moving mechanism 9, in use, the matching effect of the clamping groove 903 and the connecting block 105 can make the collection plate 104 more stable when moving on the top of the discharge area 101, improve the practicability, by setting the backlight 602, the inside of the placement groove 601 can be illuminated, the camera 802 above can more clearly analyze and observe the inductance parts inside the placement groove 601, further improve the screening efficiency;
[0035] At the same time, by setting the advancing plate 7, in use, the advancing plate 7 can be driven by the advancing rod 701 to push the collection plate 104 from the feeding area 102 to the inside of the screening area 103, wait for the suction nozzle 405 to complete the collection, after the collection is completed, it can be directly pushed to the inside of the discharge area 101, which can further improve the continuity of the collection plate 104 at each link on the top of the base 1, further improve the work efficiency;
[0036] In addition, by setting the mounting frame 801, in use, the height of the camera 802 can be flexibly adjusted to more flexibly realize the detection effect of the inductance parts inside the placement groove 601; by setting the electromagnetic valve 503, in use, the discharge of the hopper 501 can be flexibly controlled, reducing the accumulation of parts above the placement groove 601, further improving the practicability; by setting the sliding groove 304, in use, the moving frame 4 can be more stable when moving horizontally outside the horizontal frame 3, preventing deviation.
[0037] The above only describes the preferred embodiments of the present application and does not limit the present application, although the foregoing embodiments of the present application are described in detail, those skilled in the art can still modify the technical solutions recorded in the foregoing embodiments, or make equivalent replacement for part of the technical features. Any modification, equivalent replacement, improvement, etc. within the spirit and principles of the present application shall be included in the protection scope of the present application.
Claims
1. An inductance good product detection screening device comprising a base (1), characterized in that, The base (1), the inside of the base (1) comprises a discharge area (101), a feeding area (102) and a screening area (103), the screening area (103) is located between the discharge area (101) and the feeding area (102), the inside of the feeding area (102) is provided with a collection plate (104), the top of the base (1) is provided with a longitudinal moving frame (2), one side of the longitudinal moving frame (2) is provided with a driving motor (201), the inside of the longitudinal moving frame (2) is provided with a driving screw (202), the output end of the driving motor (201) is provided with the driving screw (202) penetrating through one side of the longitudinal moving frame (2), one side of the longitudinal moving frame (2) is provided with a transverse frame (3), one side of the transverse frame (3) is threadedly connected with the driving screw (202), the inside of the transverse frame (3) is provided with a transverse screw (301), one side of the transverse frame (3) is provided with a driving motor (302), one end of the transverse screw (301) is fixedly connected between the driving motor (302) and the transverse frame (3), the top of the transverse frame (3) is provided with a moving frame (4), the bottom of the moving frame (4) is provided with a moving block (402), the moving block (402) is threadedly connected with the transverse screw (301), the top of the moving frame (4) is provided with an air pump (401), one side of the moving frame (4) is provided with a fixed block (403), one side of the fixed block (403) is provided with a plurality of electromagnetic slide rails (404), one side of a plurality of the electromagnetic slide rails (404) is slidably connected with a suction nozzle (405), the suction nozzle (405) is pipeline connected with the air pump (401), one side of the screening area (103) above the base (1) is provided with a vibrating disc (6), the top of the vibrating disc (6) is provided with a placing groove (601), one side of the vibrating disc (6) is provided with a fixed rod (8) and a material frame (5), the top of the material frame (5) is provided with a hopper (501), the inside of the material frame (5) is provided with a discharging groove (502), the hopper (501) and the discharging groove (502) are in communication with each other, the top of the fixed rod (8) is provided with a camera (802), and the camera (802) is located directly above the vibrating disc (6).
2. The inductance good product detection screening device according to claim 1, characterized in that, The top of the driving motor (302) is provided with a controller module (303), and the controller module (303) is electrically connected with the camera (802), the base (1), the longitudinal moving frame (2) and the transverse frame (3).
3. The inductance good product detecting and screening device according to claim 1, wherein, One side of the base (1) is slidably connected with a moving mechanism (9), the top of the moving mechanism (9) is provided with a telescopic rod (901), the top of the telescopic rod (901) is provided with a clamping frame (902), the inside of the clamping frame (902) is provided with a clamping groove (903), the top of the collecting plate (104) is provided with a connecting block (105), the size of the collecting plate (104) and the clamping groove (903) are matched with each other.
4. The inductance good product detecting and screening device according to claim 1, wherein, The vibration disc (6) and the placing groove (601) are provided with a backlight (602), and the bottom of the placing groove (601) is a translucent plate.
5. The inductance good product inspection screening device according to claim 1, wherein, The bottom of the longitudinal moving frame (2) is provided with a propelling plate (7), the inner side of the propelling plate (7) is provided with a propelling rod (701), and both sides of the propelling rod (701) are provided with a stabilizing rod (702).
6. The inductance good product detecting and screening device according to claim 1, wherein The top of the fixed rod (8) is slidably connected with a mounting frame (801), and one side of the mounting frame (801) is provided with the camera (802).
7. The inductance good product detecting and screening device according to claim 1, wherein The material rack (5) and the hopper (501) are provided with a solenoid valve (503), and the solenoid valve (503) is electrically connected with the second driving motor (302).
8. The inductance good product detecting and screening device according to claim 1, wherein, The side, close to the fixed block (403), of the transverse rack (3) is provided with a sliding groove (304), the bottom of a plurality of fixed blocks (403) is provided with a sliding block (406), and the sliding block (406) is slidably connected in the sliding groove (304).