Intelligent production equipment for forming pipe wall of pipe pile mold
By designing intelligent production equipment and adopting servo positioning and flipping mechanisms, automated bending and forming of pipe pile mold walls has been achieved, solving the problems of bulky and poor forming of traditional equipment and improving production efficiency and quality.
Patent Information
- Application Number
- CN202520040932.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-08
- Publication Date
- 2026-02-17
- Estimated Expiration
- 2035-01-08
AI Technical Summary
Traditional pipe pile mold production equipment is bulky, the molds are expensive, easily worn, have poor molding quality, and require highly skilled personnel, making it difficult to meet the needs of intelligent and automated production.
An intelligent production equipment was designed, comprising a feeding area, a front feeding area, a rear blocking area, a bending area, a conveying and turning area, and a material unloading and stacking area. It adopts a servo positioning mechanism, a bending machine, and a turning mechanism to realize the automated bending and turning of pipe wall plates. Combined with a detachable arc die head and a standard square die handle, it can achieve high-precision forming of pipe walls of various specifications.
It has enabled automated production of pipe pile mold walls, reduced production costs, improved production efficiency and equipment usability, improved internal stress release after molding, and improved molding quality.
Smart Images
Figure CN223916341U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of cylinder type pipe wall press forming equipment, particularly relates to a pipe pile mould pipe wall forming intelligent production equipment. BACKGROUND
[0002] At present, the forming manufacturing of circular cylinder in mechanical manufacturing industry is widely applied, the forming process is mainly coiling forming by coiling machine, and the production efficiency and application range of traditional process are limited, for the manufacturing of long pipe fittings such as pipeline, lamp pole, electric pole and the like in special fields, custom oil press and forming die press forming are adopted, and the main disadvantages of this process are heavy equipment, high die cost and easy wear, poor forming due to poor cold deformation stress release, high requirement for personnel skills, poor operation environment and the like.
[0003] Cylinder plate bending is a very important process in pipe pile mould production process, and oil press and custom die forming process are adopted in pipe pile mould industry, and with the development of intelligentization and automation of national manufacturing, and the increasing demand of market on pipe mould die product quality and service life, the above traditional process disadvantages will restrict the development of industry. UTILITY MODEL CONTENT
[0004] The utility model aims at providing a pipe pile mould pipe wall forming intelligent production equipment to solve the defects of traditional pipe pile bending equipment.
[0005] To solve the above technical problems, the utility model provides a pipe pile mould pipe wall forming intelligent production equipment, which comprises:
[0006] A feeding area is provided with a transfer trolley for carrying pipe wall plate materials;
[0007] A front feeding area is provided with a front feeding table, and a feeding carrying truss mechanism is arranged between the feeding area and the front feeding area, which transfers the pipe wall plate materials to the front feeding table;
[0008] A rear material blocking area is provided with a rear material blocking table;
[0009] A bending area is located between the front feeding area and the rear material blocking area, and a bending machine is arranged in the bending area, and the bending head of the bending machine bends the pipe wall plate materials on the workbench surface;
[0010] At least one group of front servo positioning mechanisms is arranged on the front feeding table, and at least one group of rear servo positioning mechanisms is arranged on the rear material blocking table, the pipe wall plate materials are pushed to reciprocate on the workbench surface of the bending machine through the front servo positioning mechanisms and the rear servo positioning mechanisms, and the pipe wall plate materials are bent into semicylinders under the action of the bending head;
[0011] A conveying and overturning area is provided with an overturning table to receive the pipe wall cylinder material;
[0012] A discharging and stacking area is provided with a discharging and stacking frame to stack the pipe wall cylinder material, and overturning mechanisms are arranged at both ends of the overturning table to stack the pipe wall cylinder material upside down on the discharging and stacking frame.
[0013] Preferably, the transfer trolley is arranged on one side of the front feeding table and can transport the pipe wall plate material along the ground rail towards the front feeding table.
[0014] Preferably, the feeding and carrying truss mechanism includes a suction disc assembly across the front feeding area and a slide rail assembly extending from the feeding area to the front feeding area, the suction disc assembly adsorbs the pipe wall plate material and moves along the slide rail assembly to transfer the pipe wall plate material to the front feeding table.
[0015] Preferably, the rear servo positioning mechanism is provided below with a transverse slide rail, so that the rear servo positioning mechanism can move horizontally on the rear material blocking table, and the rear material blocking block in the rear servo positioning mechanism is installed on a lifting slide rail, so that the rear material blocking block can move vertically along the lifting slide rail.
[0016] Preferably, the front servo positioning mechanism and the rear servo positioning mechanism are each provided with two groups; and the two groups of front servo positioning mechanisms and the two groups of rear servo positioning mechanisms correspond to each other and are respectively located on both sides of the bending machine workbench, so as to push the pipe wall plate material to move back and forth on the workbench.
[0017] Preferably, the bending machine is provided at one end away from the overturning table with a pushing mechanism, the pushing mechanism includes a pushing plate and a driving motor, under the action of the driving motor, the pushing plate pushes the pipe wall cylinder material on the workbench of the bending machine into the overturning table.
[0018] Preferably, a discharging roller line is arranged between the workbench of the bending machine and the overturning table as a connection between the two, so that the pipe wall cylinder material can smoothly transition to the overturning table.
[0019] Preferably, a plurality of groups of V-shaped supporting rollers are arranged on the overturning table along the axial direction, and the pipe wall cylinder material is received by the plurality of groups of V-shaped supporting rollers.
[0020] Preferably, the overturning mechanism includes an overturning tool and an overturning motor, the end of the pipe wall cylinder material is clamped by the overturning tool, and under the action of the overturning motor, the pipe wall cylinder material on the overturning table is rotated 180 degrees and stacked upside down on the discharging and stacking frame.
[0021] Preferably, the bending head of the bending machine comprises a circular arc die head, and the circular arc die head and the bending machine are detachably connected.
[0022] Compared with the prior art, the utility model has the beneficial effects that:
[0023] 1. The pipe wall forming intelligent production equipment for pipe pile molds can realize automatic production of pipe wall bending forming, greatly reduces production cost, improves efficiency, has the characteristics of simple structure, convenient application and simple manufacturing process;
[0024] 2. The pipe wall forming intelligent production equipment for pipe pile molds is provided with a pushing mechanism, which can push the pipe wall cylinder on the workbench surface of the bending machine into the turnover table, and by setting different pushing distances of the pushing mechanism on the workbench surface of the bending machine, the bending machine can realize bending forming of pipe walls of different specifications and lengths, greatly improving the practicability of the process equipment;
[0025] 3. The pipe wall forming intelligent production equipment for pipe pile molds is provided with a pushing mechanism, which can push the pipe wall cylinder on the workbench surface of the bending machine into the turnover table, and by setting different pushing distances of the pushing mechanism on the workbench surface of the bending machine, the bending machine can realize bending forming of pipe walls of different specifications and lengths, greatly improving the practicability of the process equipment; BRIEF DESCRIPTION OF DRAWINGS
[0026] Figure 1 is a top view of the pipe wall forming intelligent production equipment for pipe pile molds in a first state provided by the utility model;
[0027] Figure 2 is a top view of the pipe wall forming intelligent production equipment for pipe pile molds in a second state provided by the utility model;
[0028] Figure 3 is a top view of the conveying and turnover area and the structure unloading and stacking area provided by the utility model;
[0029] Figure 4 is a structural schematic view of the rear servo positioning mechanism provided by the utility model;
[0030] Figure 5 is a schematic view of the turnover mechanism before turnover provided by the utility model;
[0031] Figure 6 is a schematic view of the turnover mechanism after turnover provided by the utility model.
[0032] In the figure: 1, transfer trolley; 2, front feeding table; 3, loading and carrying truss mechanism; 4, rear material blocking table; 5, bending machine; 6, front servo positioning mechanism; 7, rear servo positioning mechanism; 701, transverse slide rail; 702, rear material blocking block; 703, lifting slide rail; 8, turnover material table; 9, unloading stacking frame; 10, turnover mechanism; 11, pushing mechanism; 12, unloading roller line; 13, V-shaped supporting roller; 101, ground rail; 301, suction cup assembly; 302, slide rail assembly; DETAILED DESCRIPTION
[0033] The utility model makes further detailed description in combination with the drawings and specific embodiments. The advantages and features of the utility model will be more apparent according to the following description and claims. It should be noted that the drawings all adopt very simplified form and all use non-precise proportion, only to facilitate, clear and assist the purpose of description of the embodiment of the utility model.
[0034] In the description of the utility model, it needs to be understood that the orientation or positional relationship indicated by the terms "center", "longitudinal", "transverse", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer" and the like is the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the utility model and simplifying the description, and therefore cannot be understood as indicating or implying that the indicated device or element must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the utility model.
[0035] In the description of the utility model, it needs to be understood that, unless otherwise explicitly specified and limited, the terms "mounting", "connection", "connection" should be understood broadly, for example, can be fixedly connected, can be detachably connected, or integrally connected, can be mechanically connected, or electrically connected, can be directly connected, or indirectly connected through an intermediate medium, and can be the communication inside two elements. For ordinary skilled in the art, the specific meaning of the above terms in the utility model can be understood according to specific circumstances. EMBODIMENT
[0036] The utility model provides a kind of pipe pile mould tube wall forming intelligent production equipment, please refer to Figure 1 And Figure 2 , including feeding area, front feeding area, rear material blocking area, bending area, conveying turnover area and unloading stacking area.
[0037] A transfer trolley 1 is arranged in the feeding area to carry the pipe wall plate material; a front feeding table 2 is arranged in the front feeding area, and a feeding carrying truss mechanism 3 is arranged between the feeding area and the front feeding area to transfer the pipe wall plate material to the front feeding table 2; a rear blocking table 4 is arranged in the rear blocking area; a bending machine 5 is arranged in the bending area between the front feeding area and the rear blocking area, and the bending head of the bending machine 5 is used to bend the pipe wall plate material on the workbench surface; at least one set of front servo positioning mechanisms 6 is arranged on the front feeding table 2, and at least one set of rear servo positioning mechanisms 7 is arranged on the rear blocking table 4; the pipe wall plate material is pushed to reciprocate on the workbench surface of the bending machine 5 by the front servo positioning mechanisms 6 and the rear servo positioning mechanisms 7, so as to be bent into a semicylindrical shape under the action of the bending head; a turnover material table 8 is arranged in the conveying and turnover area to receive the pipe wall cylinder material; a discharging and stacking frame 9 is arranged in the discharging and stacking area to stack the pipe wall cylinder material, and a turnover mechanism 10 is arranged at both ends of the turnover material table 8 to stack the pipe wall cylinder material upside down on the discharging and stacking frame 9.
[0038] Specifically, the transfer trolley 1 is arranged on one side of the front feeding table 2 and can transport the pipe wall plate material along the ground rail 101 towards the front feeding table 2.
[0039] In actual production, multiple pipe wall plate materials are stacked on the front feeding table 2, and the multiple pipe wall plate materials are transported to the side of the front feeding table 2, so that the feeding carrying truss mechanism 3 can transfer the pipe wall plate materials to the front feeding table 2 in turn.
[0040] Further, the feeding carrying truss mechanism 3 includes a suction disc assembly 301 crossing the front feeding area and a sliding rail assembly 302 extending from the feeding area to the front feeding area, the suction disc assembly 301 adsorbs the pipe wall plate material and moves along the sliding rail assembly 302 to transfer the pipe wall plate material to the front feeding table 2.
[0041] In this embodiment, the front feeding table 2 and the rear blocking table 4 are both roller tables, and the pipe wall plate material can slide on the roller tables.
[0042] Specifically, as shown in Figure 3 Both the front servo positioning mechanisms 6 and the rear servo positioning mechanisms 7 are provided with two sets, and the two sets of front servo positioning mechanisms 6 and the two sets of rear servo positioning mechanisms 7 correspond to each other and are respectively arranged on both sides of the workbench surface of the bending machine 5, so as to push the pipe wall plate material to reciprocate on the workbench surface.
[0043] Further, as shown in Figure 4As shown, the rear servo positioning mechanism 7 is provided with a transverse slide rail 701 below, so that the rear servo positioning mechanism 7 can move horizontally on the rear material blocking table 4, and the rear material blocking block 702 in the rear servo positioning mechanism 7 is installed on a lifting slide rail 703, so that the rear material blocking block 702 can move vertically along the lifting slide rail 703.
[0044] That is, the rear material blocking block 702 gradually moves transversely and lifts under the action of the transverse slide rail 701 and the lifting slide rail 703, thereby ensuring the forming precision of the circular arc of the pipe wall plate in the bending machine 5.
[0045] Further, the bending machine 5 is provided with a pushing mechanism 11 away from one end of the turnover material table 8, and the pushing mechanism 11 comprises a pushing plate and a driving motor, and under the action of the driving motor, the pushing plate pushes the pipe wall cylinder on the workbench surface of the bending machine 5 into the turnover material table 8.
[0046] In this embodiment, the pushing mechanism 11 further comprises guide rails, chain wheels and chains and other components to realize power transmission.
[0047] Further, a discharging roller line 12 is arranged between the workbench surface of the bending machine 5 and the turnover material table 8, as a connection between the two, so that the pipe wall cylinder can smoothly transition to the turnover material table 8.
[0048] Specifically, please refer to Figure 5 and Figure 6 A plurality of groups of V-shaped supporting rollers 13 are arranged on the turnover material table 8 along the axial direction, and the pipe wall cylinder is supported by the plurality of groups of V-shaped supporting rollers 13.
[0049] Further, the turnover mechanism 10 comprises a turnover tool and a turnover motor, the end of the pipe wall cylinder is clamped by the turnover tool, and under the action of the turnover motor, the pipe wall cylinder on the turnover material table 8 is rotated by 180 degrees and stacked in an inverted position on the discharging stacking frame 9.
[0050] In this embodiment, the bending head of the bending machine 5 comprises a circular arc die head, and the circular arc die head and the bending machine 5 are detachably connected; and advanced process technology is adopted, combined with an upper die handle + die head, an R circular arc die head is arranged, and different R circular arc die heads are replaced to bend different semicircular arcs. The lower die adopts a standard square die with R circular arc grooves on four sides, which meets the requirements of bending circular arcs.
[0051] Unlike the surface indentation caused by the conventional bending tool with a small round corner of the bending machine, by customizing high-precision forming circular dies, the transition of each formed circular arc can be ensured, and the circular degree and smooth surface of the pipe wall forming can be ensured.
[0052] The pipe pile mold pipe wall forming intelligent production equipment can realize automatic production of pipe wall bending forming, greatly reduces production cost, improves efficiency, has the characteristics of simple structure, convenient application and simple manufacturing process, and can realize bending forming of pipe walls of different specifications and lengths, greatly improving the practicality of the process equipment.
[0053] The above description is only a description of the preferred embodiments of the present application, and is not any limitation on the scope of the present application. Any modification or modification made by a person skilled in the art according to the above disclosure is within the protection scope of the claims.
Claims
1. An intelligent production equipment for forming the pipe wall of a pipe pile mold, characterized in that, include: The loading area is equipped with a transfer trolley (1) to carry and transfer pipe wall plate materials; The front feeding area is provided with a front feeding platform (2) and a loading and transporting truss mechanism (3) is provided between the loading area and the front feeding area. The pipe wall plate material is transferred to the front feeding platform (2) through the loading and transporting truss mechanism (3). Back gauge area, a back gauge platform (4) is provided in the back gauge area. The bending area is located between the front feeding area and the rear stop area. A bending machine (5) is provided in the bending area, and the bending head of the bending machine (5) bends the pipe wall plate on the worktable. The front feeding platform (2) is provided with at least one set of front servo positioning mechanism (6), and the rear feed platform (4) is provided with at least one set of rear servo positioning mechanism (7). The front servo positioning mechanism (6) and the rear servo positioning mechanism (7) push the tube wall plate material to move back and forth on the worktable of the bending machine (5) so that it is bent into a semi-cylindrical shape under the action of the bending head. The conveying and turning zone is provided with a turning platform (8) for receiving the pipe wall cylinder material; The unloading and stacking area is provided with an unloading and stacking rack (9) for stacking tube wall materials. A flipping mechanism (10) is provided at both ends of the flipping platform (8) to flip the tube wall materials upside down and stack them on the unloading and stacking rack (9) through the flipping mechanism (10).
2. The intelligent production equipment for pipe pile mold wall forming as described in claim 1, characterized in that, The transfer trolley (1) is located on one side of the front feeding platform (2) and can transport the pipe wall plate material towards the front feeding platform (2) along the ground rail (101).
3. The intelligent production equipment for pipe pile mold wall forming as described in claim 2, characterized in that, The loading and handling truss mechanism (3) includes a suction cup assembly (301) spanning the front feeding area and a slide rail assembly (302) extending from the loading area to the front feeding area. The suction cup assembly (301) adsorbs the pipe wall plate material and moves along the slide rail assembly (302) to transfer the pipe wall plate material to the front feeding table (2).
4. The intelligent production equipment for pipe pile mold wall forming as described in claim 1, characterized in that, The rear servo positioning mechanism (7) is provided with a horizontal slide rail (701) below it, so that the rear servo positioning mechanism (7) can move horizontally on the rear stop table (4), and the rear stop block (702) in the rear servo positioning mechanism (7) is installed on the lifting slide rail (703), so that the rear stop block (702) can move vertically along the lifting slide rail (703).
5. The intelligent production equipment for pipe pile mold wall forming as described in claim 4, characterized in that, The front servo positioning mechanism (6) and the rear servo positioning mechanism (7) are each provided in two sets; and the two sets of the front servo positioning mechanism (6) and the two sets of the rear servo positioning mechanism (7) correspond to each other and are located on both sides of the worktable of the bending machine (5), thereby pushing the tube wall plate material to move back and forth on the worktable.
6. The intelligent production equipment for pipe pile mold wall forming as described in claim 1, characterized in that, The bending machine (5) is provided with a pushing mechanism (11) at one end away from the turning table (8). The pushing mechanism (11) includes a pushing plate and a drive motor. Under the action of the drive motor, the pushing plate pushes the tube wall material on the worktable of the bending machine (5) into the turning table (8).
7. The intelligent production equipment for pipe pile mold wall forming as described in claim 6, characterized in that, The bending machine (5) has a feeding roller track (12) between its worktable and the turning table (8) to connect the two and allow the tube wall material to be smoothly transferred to the turning table (8).
8. The intelligent production equipment for pipe pile mold wall forming as described in claim 7, characterized in that, Multiple sets of V-shaped rollers (13) are spaced apart along the axial direction on the turning platform (8), and the rollers (13) support the pipe wall material.
9. The intelligent production equipment for pipe pile mold wall forming as described in claim 1, characterized in that, The flipping mechanism (10) includes a flipping fixture and a flipping motor. The flipping fixture clamps the end of the tube wall material, and the flipping motor rotates the tube wall material on the flipping platform (8) 180 degrees and stacks it upside down on the unloading and stacking frame (9).
10. The intelligent production equipment for pipe pile mold wall forming as described in claim 1, characterized in that, The bending head of the bending machine (5) includes an arc die head, and the arc die head and the bending machine (5) are detachably connected.