Machining device capable of effectively reducing deformation rate of alloy steel forge piece
By designing the mold plate and clamping mechanism, the deformation problem in the punching process of alloy steel forgings was solved, achieving a high yield and adaptability to various punching heads.
Patent Information
- Application Number
- CN202520617411.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-03
- Publication Date
- 2026-02-17
- Estimated Expiration
- 2035-04-03
AI Technical Summary
Alloy steel forgings are prone to deformation under pressure during the punching process, which affects the yield.
A processing device was designed, including a die plate and a clamping mechanism. The die plate provides a reaction force to prevent deformation of the forging, and a variety of punching requirements are achieved through a detachable punching head and a clamping block structure.
It effectively reduces the deformation of forgings during the punching process, ensures the quality of finished products, and improves the adaptability of the equipment and its ability to perform various punching processes.
Smart Images

Figure CN223916401U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to alloy steel forge piece processing technical field especially relates to a kind of processing device of effectively reducing alloy steel forge piece deformation rate. BACKGROUND
[0002] In the process of alloy steel forge piece processing, often need to punch the processing operation of forge piece, and due to punching, often forge piece is subjected to pressure and deformation problem, affect the yield of forge piece, to solve the above problems, an effective processing device for reducing alloy steel forge piece deformation rate is proposed. UTILITY MODEL CONTENTS
[0003] The utility model aims at solving the shortcomings in prior art, such as: traditional alloy steel forge piece punching is prone to deformation under pressure, and an effective processing device for reducing alloy steel forge piece deformation rate is proposed.
[0004] To achieve the above object, the utility model adopts the following technical scheme:
[0005] An effective processing device for reducing alloy steel forge piece deformation rate, including base, fixedly arranged with side plate on the base, fixedly arranged with top plate on the side plate, the lower wall of the top plate is fixedly arranged with punch seat, the output end of the punch seat is fixedly arranged with punch head, the punch head is fixedly arranged on punch seat by fixed mechanism, the base is also fixedly arranged with die plate, the die plate is fixedly arranged on base by clamping mechanism, and the die plate is provided with opening corresponding to punch head, and the die plate is provided with alloy forge piece corresponding placement groove.
[0006] Preferably, the fixed mechanism includes two clamping blocks, the upper wall of the punch head is provided with slot corresponding to the punch seat, two expansion slots corresponding to the clamping block are symmetrically arranged on the side wall of the slot, two clamping blocks are respectively arranged in two expansion slots, and two clamping blocks are connected with the inner wall of expansion slot through spring, one end of the side wall of the punch seat is symmetrically provided with two clamping slots corresponding to the clamping block, the side wall of the side wall of two clamping blocks close to slot opening is inclined, and two clamping blocks are provided with corresponding actuating mechanism.
[0007] Preferably, the actuating mechanism includes two actuating rods, two actuating rods are respectively fixedly arranged on two clamping blocks, and two actuating rods are slidably arranged through the upper wall of punch head, the upper wall of punch head is provided with strip-shaped sliding port corresponding to actuating rod.
[0008] Preferably, the clamping mechanism comprises two clamping plates, both of which are slidingly arranged on the base through sliding plates, the base is provided with sliding grooves corresponding to the sliding plates, both of the clamping plates are fixedly provided with a shelf on the side wall of the side close to each other, the die plate is fixedly clamped between the two clamping plates on the shelf, and the sliding grooves are provided with control mechanisms corresponding to the sliding plates.
[0009] Preferably, the control mechanism comprises a threaded rod, the threaded rod is rotatably arranged in the sliding groove, and the threaded rod penetrates through both sliding plates, both of the sliding plates are provided with threaded holes corresponding to the threaded rod, the threaded holes of the threaded rod are oppositely arranged at both ends of the threaded rod, and one end of the threaded rod is further rotatably arranged through the side wall of the base and fixedly connected with a handle.
[0010] Compared with the prior art, the beneficial effects of the utility model are that: through the die plate corresponding to the punching head, the forged piece can be placed during punching, an upward reaction force can be provided through the blocking of the shelf, the problem of downward deformation of the forged piece caused by the downward pressure during punching can be effectively prevented, the finished product quality of the forged piece is ensured, the control of the clamping plate is realized through the cooperation of the threaded rod and the sliding plate, the clamping and fixing of the die plate of different sizes are facilitated, the control of the clamping block is realized through the setting of the lever, the clamping block can be driven into the telescopic groove by rotating the lever, so that the connection between the punching head and the punching seat can be released, different punching heads can be replaced according to the needs to complete different punching processing, the device can complete the punching needs of various forged pieces, and the adaptability of the device is greatly improved. BRIEF DESCRIPTION OF DRAWINGS
[0011] Figure 1 A three-dimensional structure schematic view of an effective alloy steel forging deformation rate reducing machining device is provided for the utility model;
[0012] Figure 2 A side structure schematic view of an effective alloy steel forging deformation rate reducing machining device is provided for the utility model;
[0013] Figure 3 For Figure 2 The structure schematic view of A in the middle.
[0014] In the figure: 1 base, 2 sliding plate, 3 clamping plate, 4 shelf, 5 die plate, 6 sliding groove, 7 threaded rod, 8 side plate, 9 top plate, 10 punching seat, 11 punching head, 12 insertion slot, 13 clamping block, 14 telescopic groove, 15 spring, 16 lever. DETAILED DESCRIPTION
[0015] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments.
[0016] Referring to Figures 1-3 A processing device capable of effectively reducing the deformation rate of alloy steel forgings, comprising a base 1, a side plate 8 is fixedly arranged on the base 1, a top plate 9 is fixedly arranged on the side plate 8, a punching seat 10 is fixedly arranged on the lower wall of the top plate 9, a punching head 11 is fixedly arranged on the output end of the punching seat 10, the punching head 11 is fixedly arranged on the punching seat 10 through a fixing mechanism, the fixing mechanism comprises two clamping blocks 13, the upper wall of the punching head 11 is provided with a slot 12 corresponding to the punching seat 10, two extension grooves 14 corresponding to the clamping blocks 13 are symmetrically arranged on the side wall of the slot 12, the two clamping blocks 13 are respectively slidably arranged in the two extension grooves 14, and the two clamping blocks 13 are respectively connected with the inner walls of the extension grooves 14 through springs 15, one end of the punching seat 10 is symmetrically provided with two clamping grooves corresponding to the clamping blocks 13, the side walls of the two clamping blocks 13 close to the opening of the slot 12 are both arranged in an inclined manner, and the two clamping blocks 13 are both provided with a corresponding actuating mechanism, the actuating mechanism comprises two actuating rods 16, the two actuating rods 16 are respectively fixedly arranged on the two clamping blocks 13, and the two actuating rods 16 are both slidably arranged through the upper wall of the punching head 11, the punching head 11 is provided with a strip-shaped sliding hole corresponding to the actuating rod 16, a die plate 5 is also fixedly arranged on the base 1, the die plate 5 is fixedly arranged on the base 1 through a clamping mechanism, the clamping mechanism comprises two clamping plates 3, the two clamping plates 3 are both slidably arranged on the base 1 through a sliding plate 2, the base 1 is provided with a sliding groove 6 corresponding to the sliding plate 2, the side wall of each of the two clamping plates 3 close to each other is fixedly provided with a shelf 4, the die plate 5 is fixedly clamped between the two clamping plates 3 and arranged on the shelf 4, the sliding groove 6 is provided with a control mechanism corresponding to the sliding plate 2, the control mechanism comprises a threaded rod 7, the threaded rod 7 is rotatably arranged in the sliding groove 6 and rotatably penetrates the two sliding plates 2, the two sliding plates 2 are both provided with a threaded hole corresponding to the threaded rod 7, the threads at the two ends of the threaded rod 7 are oppositely arranged, one end of the threaded rod 7 further rotatably penetrates the side wall of the base 1 and is fixedly connected with a handle, the die plate 5 is provided with an opening corresponding to the punching head 11, and the die plate 5 is provided with a placing groove corresponding to the alloy forging, through the arrangement of the die plate 5 corresponding to the punching head 11, the forging can be placed to provide an upward reaction force through the blocking of the shelf 4 when punching, which can effectively prevent the downward deformation of the forging caused by the downward pressure during punching, thereby ensuring the finished product quality of the forging, through the cooperation of the threaded rod 7 and the sliding plate 2, the clamping plates 3 can be controlled, which facilitates the clamping and fixing of die plates 5 of different sizes, through the arrangement of the actuating rod 16, the clamping blocks 13 can be controlled, and the actuating rod 16 can drive the clamping blocks 13 to enter the extension grooves 14, thereby the connection between the punching head 11 and the punching seat 10 can be released, different punching heads 11 can be replaced according to the needs to complete different punching processes, so that the device can meet the needs of punching forgings of various types, and the adaptability of the device is greatly improved.
[0017] In the utility model, when punching processing of alloy steel forgings is carried out, the suitable punching head 11 is selected according to the punching style required, is installed and fixed on the punching seat 10, the corresponding die plate 5 is selected and is placed between the two clamping plates 3, the die plate 5 is placed on the two clamping plates 3 after the hole on the die plate 5 is corresponded with the nail head on the punching head 11, the two clamping plates 3 are driven to clamp the die plate 5 by rotating the threaded rod 7, then the forging is placed on the die plate 5, and punching operation can be carried out, the problem that the forging is deformed in the punching process is effectively avoided by using the reaction force provided by the die plate 5, and the finished product quality of alloy steel forging processing is guaranteed.
[0018] The above is only the preferred specific implementation of the utility model, but the protection scope of the utility model is not limited to this, any skilled person in the art in the technical range disclosed by the utility model, according to the technical scheme and the utility model concept of the utility model, equivalent replacement or change is covered in the protection scope of the utility model.
Claims
1. A processing device for effectively reducing the deformation rate of alloy steel forgings, comprising a base (1), characterized in that, The base (1) is fixedly provided with a side plate (8), the side plate (8) is fixedly provided with a top plate (9), the lower wall of the top plate (9) is fixedly provided with a punching seat (10), the output end of the punching seat (10) is fixedly provided with a punching head (11), the punching head (11) is fixedly provided on the punching seat (10) through a fixing mechanism, the base (1) is also fixedly provided with a mold plate (5), the mold plate (5) is fixedly provided on the base (1) through a clamping mechanism, and the mold plate (5) is provided with an opening corresponding to the punching head (11), and the mold plate (5) is provided with a placing groove corresponding to the alloy forging.
2. The processing device for effectively reducing the deformation rate of alloy steel forgings according to claim 1, characterized in that, The fixing mechanism comprises two clamping blocks (13), the upper wall of the punching head (11) is provided with a slot (12) corresponding to the punching seat (10), the side wall of the slot (12) is symmetrically provided with two expansion grooves (14) corresponding to the clamping blocks (13), and the two clamping blocks (13) are slidably arranged in the two expansion grooves (14), respectively. The two clamping blocks (13) are connected with the inner walls of the expansion grooves (14) through springs (15), and the side wall of one end of the punching seat (10) is symmetrically provided with two clamping grooves corresponding to the clamping blocks (13). The side wall of one side of the two clamping blocks (13) close to the opening of the slot (12) is inclined, and the two clamping blocks (13) are provided with corresponding actuating mechanisms.
3. The processing device for effectively reducing the deformation rate of alloy steel forgings according to claim 2, characterized in that, The actuating mechanism comprises two actuating rods (16), the two actuating rods (16) are fixedly arranged on the two clamping blocks (13), respectively, and the two actuating rods (16) are slidably arranged through the upper wall of the punching head (11). The punching head (11) is provided with a strip-shaped sliding hole corresponding to the actuating rod (16).
4. The processing device of claim 1, wherein, The clamping mechanism comprises two clamping plates (3), the two clamping plates (3) are slidably arranged on the base (1) through a sliding plate (2), the base (1) is provided with a sliding groove (6) corresponding to the sliding plate (2), the side wall of one side of the two clamping plates (3) is fixedly provided with a shelf (4), and the mold plate (5) is fixedly clamped between the two clamping plates (3) and arranged on the shelf (4). The sliding groove (6) is provided with a control mechanism corresponding to the sliding plate (2).
5. The processing device of claim 4, wherein the processing device is configured to reduce the deformation rate of the alloy steel forging by at least 50%. The control mechanism comprises a threaded rod (7), the threaded rod (7) is rotatably arranged in the sliding groove (6), and the threaded rod (7) is rotatably arranged through the two sliding plates (2). The two sliding plates (2) are provided with threaded holes corresponding to the threaded rod (7), the threaded rods (7) are oppositely arranged at both ends, and the threaded rod (7) is rotatably arranged through the side wall of the base (1) and fixedly connected with a handle.