Sand mixing device for casting precoated sand
By introducing a positioning disc and a protective mechanism into the sand mixing device, the problems of unstable positioning and inconvenient assembly and disassembly during use were solved, achieving stable fixation and quick assembly and disassembly, thus improving operational efficiency and safety.
Patent Information
- Application Number
- CN202520550778.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-27
- Publication Date
- 2026-02-17
- Estimated Expiration
- 2035-03-27
AI Technical Summary
Existing sand mixing devices for coated casting sand cannot be effectively positioned and fixed during use and are inconvenient to disassemble and assemble.
The system employs a combination structure of positioning disc, mounting bracket, adjusting support plate, adjusting motor, adjusting screw groove and adjusting support block, combined with vibration sensor and audible and visual alarm equipment in the protection mechanism, to achieve positioning and fixation of sand mixing equipment and quick assembly and disassembly.
It achieves stable positioning and easy assembly/disassembly of sand mixing equipment, improving operational efficiency and safety.
Smart Images

Figure CN223916577U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of sand mixing technology for coated sand, and more particularly to a sand mixing device for casting coated sand. Background Technology
[0002] Sand mixing devices for producing coated sand are commonly used in casting processes, especially in the production of cast iron or other metal parts. They utilize the unique properties of coated sand to ensure the surface quality and precision of the castings. Coated sand refers to sand grains coated with a thin film material, usually resin or other chemical substances, which improves the adhesion between the sand grains, thereby enhancing the strength and refractoriness of the sand mold.
[0003] Basic components and working principle of sand mixing equipment for producing coated sand:
[0004] Sand mixing cylinder (or sand mixing tank): This is the core part of the device, responsible for mixing sand and coating material. The sand can be mixed inside the cylinder by mechanical stirring or airflow to ensure that the sand particles are evenly coated with the coating material.
[0005] Drive system: Sand mixing devices are typically equipped with electric motors or other drive devices to provide the mixing motion. Common drive methods include electric agitation, pneumatic agitation, or mixing using centrifugal force.
[0006] Coating material addition device: This is a system that uniformly adds coating materials (such as resin, binder, etc.) into the sand. Precise addition of coating materials can be achieved through a spray system, liquid pump, or automatic batching system. This ensures that the proportion of coating materials meets casting requirements.
[0007] Heating system: In order to enable the coating material to adhere better to the surface of the sand, some devices are equipped with a heating system to heat the coating material or sand and promote the coating reaction.
[0008] Exhaust and dust removal systems: The sand mixing process generates some dust, especially when using chemical materials such as resins, which may release harmful gases. Therefore, the equipment is usually equipped with exhaust and dust removal systems to ensure a safe and clean environment.
[0009] Automated control system: In order to improve efficiency and consistency, modern sand mixing equipment is often equipped with an automated control system, which can control the mixing time, temperature, and proportion of coating material in real time to ensure the stable quality of sand.
[0010] Working process of the sand mixing unit:
[0011] Sand input: First, dry sand, recycled sand or other types of sand are fed into the sand mixing device.
[0012] Input of coating material: According to the casting requirements, the coating material is precisely added through a metering system, which is usually liquid resin, grease or other chemical material.
[0013] Mixing: Activate the drive system to mix, ensuring the coating material is evenly applied to each grain of sand. The mixing method varies depending on the equipment design and may include efficient mechanical mixing or airflow mixing.
[0014] Heating and curing: Some sand mixing devices can be equipped with a heating element to cause a chemical reaction between the sand and the coating material (such as the curing of resin), making the coating layer more robust.
[0015] Output: The mixed and coated sand is eventually sent to a sand storage silo or used in the casting process.
[0016] In the prior art, a sand mixing device for casting coated sand can be used normally, but it cannot be positioned and fixed well during use, and it is not convenient to disassemble and assemble it easily.
[0017] Therefore, we propose a sand mixing device for casting coated sand. Utility Model Content
[0018] The present invention mainly addresses the technical problems existing in the prior art by providing a sand mixing device for casting coated sand.
[0019] To achieve the above objectives, the present invention adopts the following technical solution: a sand mixing device for casting coated sand, comprising a sand mixing equipment body and a base body. A positioning disc and a connecting disc are provided on the top wall of the base body. A positioning mechanism for fixing the sand mixing equipment body is provided on the top wall of the positioning disc. The positioning mechanism includes two mounting brackets, a positioning arc plate, and two adjusting support plates. Adjusting mounting grooves are respectively opened on the left and right end walls of the two adjusting support plates that are close to each other. An adjusting mechanism for driving the positioning arc plate is provided in the right adjusting mounting groove. The adjusting mechanism includes an adjusting motor, an adjusting screw groove, and an adjusting block. A protective mechanism is provided on the outer wall of the sand mixing equipment body. The protective mechanism includes a vibration sensor, a vibration receiver, and an audible and visual alarm device. A limit mechanism is provided on the connecting disc. The limit mechanism includes a positioning screw groove, a limit screw groove, and a positioning bolt.
[0020] As a preferred embodiment of this utility model, the positioning disc is fixedly installed on the top wall of the connecting disc, two mounting brackets are respectively fixedly installed on the top wall of the positioning disc, and two adjusting support plates are respectively fixedly installed on the left and right end walls of the two mounting brackets that are close to each other.
[0021] As a preferred embodiment of this utility model, the regulating motor is fixedly installed on the inner wall of the rear end of the right-end regulating mounting groove, and the rear end of the regulating screw groove is fixedly fitted onto the front end of the regulating motor.
[0022] As a preferred embodiment of this utility model, the front end of the adjusting screw groove is movably sleeved on the inner wall of the front end of the right-end adjusting mounting groove.
[0023] As a preferred technical solution of this utility model, the adjusting support block is movably installed in the adjusting mounting groove at the right end, and a threaded sliding groove is provided on the adjusting support block, which is movably fitted into the adjusting screw groove.
[0024] As a preferred embodiment of this utility model, the right outer wall of the positioning arc plate is fixedly installed on the outer wall of the adjusting support block.
[0025] As a preferred embodiment of this utility model, a sliding block is fixedly installed on the left outer wall of the positioning arc plate, and the sliding block is movably installed in the left end adjustment mounting groove.
[0026] As a preferred embodiment of this utility model, the vibration sensor is fixedly installed on the outer wall of the sand mixing equipment body, and the vibration receiver is fixedly installed on the outer wall of the sand mixing equipment body.
[0027] As a preferred embodiment of this utility model, the audible and visual alarm device is fixedly installed on the outer wall of the sand mixing equipment body, and the vibration sensor, vibration receiver and audible and visual alarm device are electrically connected.
[0028] As a preferred embodiment of this utility model, the positioning screw groove is formed on the top wall of the connecting disc, the limiting screw groove is formed on the top wall of the base body, and the positioning bolt is movably threaded into the limiting screw groove and the positioning screw groove.
[0029] This invention provides a sand mixing device for coated foundry sand. It has the following beneficial effects:
[0030] 1. The sand mixing device for casting coated sand, when needed, facilitates the positioning and fixing of the main body of the sand mixing equipment through the cooperation of the set mounting bracket, positioning arc plate, adjusting support plate, adjusting motor, adjusting screw groove and adjusting support block.
[0031] 2. The sand mixing device for casting coated sand is easy to assemble and disassemble quickly when needed, thanks to the cooperation between the connecting disc, positioning screw groove, positioning bolt and limiting screw groove. Attached Figure Description
[0032] The structures, proportions, sizes, etc. illustrated in this specification are only for the purpose of assisting those skilled in the art in understanding and reading the content disclosed in the specification, and are not intended to limit the conditions under which this utility model can be implemented, and therefore have no substantial technical significance.
[0033] Figure 1 This is a schematic diagram of the overall structure of the utility model.
[0034] Figure 2 For utility model Figure 1 Enlarged view of point A in the middle;
[0035] Figure 3 For utility model Figure 1 Enlarged view at point B in the middle;
[0036] Figure 4 For utility model Figure 1 Enlarged view of point C.
[0037] Legend:
[0038] 101. Sand mixing equipment body; 102. Base body; 11. Mounting bracket; 12. Positioning arc plate; 13. Adjusting support plate; 14. Adjusting mounting groove; 15. Adjusting motor; 16. Adjusting screw groove; 17. Vibration sensor; 18. Vibration receiver; 19. Audible and visual alarm device; 20. Positioning disc; 21. Connecting disc; 22. Positioning screw groove; 23. Positioning bolt. Detailed Implementation
[0039] A sand mixing device for casting coated sand, such as Figure 1-4As shown, the equipment includes a sand mixing device body 101 and a base body 102. A positioning disc 20 and a connecting disc 21 are provided on the top wall of the base body 102. A positioning mechanism for fixing the sand mixing device body 101 is provided on the top wall of the positioning disc 20. The positioning mechanism includes two mounting brackets 11, a positioning arc plate 12, and two adjusting support plates 13. Adjusting mounting grooves 14 are respectively opened on the left and right end walls of the two adjusting support plates 13. An adjusting mechanism for driving the positioning arc plate 12 is provided in the right adjusting mounting groove 14. The adjusting mechanism includes... The equipment includes an adjustable motor 15, an adjustable screw groove 16, and an adjustable support block. A protective mechanism is installed on the outer wall of the sand mixing equipment body 101, comprising a vibration sensor 17, a vibration receiver 18, and an audible and visual alarm device 19. A limit mechanism is installed on the connecting disc 21, comprising a positioning screw groove 22, a limit screw groove, and a positioning bolt 23. The positioning disc 20 is fixedly installed on the top wall of the connecting disc 21. Two mounting brackets 11 are respectively fixedly installed on the top wall of the positioning disc 20. Two adjusting support plates 13 are respectively fixedly installed on the two mounting brackets 11 close to each other. On the left and right end walls, the adjusting motor 15 is fixedly installed on the rear inner wall of the right-end adjusting mounting groove 14. The rear end of the adjusting screw groove 16 is fixedly fitted onto the front output end of the adjusting motor 15, and the front end of the adjusting screw groove 16 is movably fitted onto the front inner wall of the right-end adjusting mounting groove 14. The adjusting support block is movably installed in the right-end adjusting mounting groove 14. The adjusting support block has a threaded sliding groove, which is movably fitted onto the adjusting screw groove 16. The right outer wall of the positioning arc plate 12 is fixedly installed on the outer wall of the adjusting support block, and a sliding block is fixedly installed on the left outer wall of the positioning arc plate 12. The device is installed in the left-end adjustment mounting slot 14. The vibration sensor 17 is fixedly installed on the outer wall of the sand mixing equipment body 101. The vibration receiver 18 is fixedly installed on the outer wall of the sand mixing equipment body 101. The audible and visual alarm device 19 is fixedly installed on the outer wall of the sand mixing equipment body 101. The vibration sensor 17, the vibration receiver 18 and the audible and visual alarm device 19 are electrically connected. The positioning screw groove 22 is opened on the top wall of the connecting disc 21. The limiting screw groove is opened on the top wall of the base body 102. The positioning bolt 23 is movably threadedly connected in the limiting screw groove and the positioning screw groove 22.
[0040] The working principle of this utility model is as follows: When needed, the installation bracket 11, positioning arc plate 12, adjusting support plate 13, adjusting motor 15, adjusting screw groove 16 and adjusting support block are used to facilitate the positioning and fixing of the sand mixing equipment body 101.
[0041] When needed, the connection disc 21, positioning screw groove 22, positioning bolt 23 and limit screw groove make it easy to quickly disassemble and assemble.
[0042] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model.
Claims
1. A sand mixing device for casting coated sand, comprising a sand mixing device body (101) and a base body (102), characterized in that: The top end wall of the base body (102) is provided with a positioning disc (20) and a connecting disc (21), the top end wall of the positioning disc (20) is provided with a positioning mechanism for fixing the sand mixing device body (101), the positioning mechanism comprises two mounting brackets (11), a positioning arc plate (12) and two adjusting branch plates (13), the mutually close left and right end wall surfaces of the two adjusting branch plates (13) are respectively provided with adjusting mounting grooves (14), the right end adjusting mounting groove (14) is provided with an adjusting mechanism for driving the positioning arc plate (12), the adjusting mechanism comprises an adjusting motor (15), an adjusting screw groove (16) and an adjusting support block, the outer wall of the sand mixing device body (101) is provided with a protection mechanism, the protection mechanism comprises a vibration sensor (17), a vibration receiver (18) and a sound-light alarm device (19), the connecting disc (21) is provided with a limiting mechanism, the limiting mechanism comprises a positioning screw groove (22), a limiting screw groove and a positioning screw (23).
2. A sand mixing apparatus for casting coated sand according to claim 1, characterized in that: The positioning disc (20) is fixedly installed on the top end wall of the connecting disc (21), the two mounting brackets (11) are respectively fixedly installed on the top end wall of the positioning disc (20), and the two adjusting branch plates (13) are respectively fixedly installed on the mutually close left and right end wall surfaces of the two mounting brackets (11).
3. A sand mixing apparatus for casting coated sand according to claim 1, characterized in that: The adjusting motor (15) is fixedly installed on the rear end inner wall of the right end adjusting mounting groove (14), and the rear end of the adjusting screw groove (16) is fixedly sleeved on the front end output end of the adjusting motor (15).
4. The sand mixing device for casting coated sand according to claim 1, characterized in that: The front end of the adjusting screw groove (16) is movably sleeved on the front end inner wall of the right end adjusting mounting groove (14), the adjusting support block is movably installed in the right end adjusting mounting groove (14), and a threaded sliding groove is formed in the adjusting support block and movably sleeved on the adjusting screw groove (16).
5. A sand mixing apparatus for casting coated sand according to claim 1, wherein: The right side outer wall of the positioning arc plate (12) is fixedly installed on the outer wall of the adjusting support block, a sliding block is fixedly installed on the left side outer wall of the positioning arc plate (12) and movably installed in the left end adjusting mounting groove (14).
6. A sand mixing apparatus for casting coated sand according to claim 1, characterized in that: The vibration sensor (17) is fixedly installed on the outer wall of the sand mixing device body (101), the vibration receiver (18) is fixedly installed on the outer wall of the sand mixing device body (101), the sound-light alarm device (19) is fixedly installed on the outer wall of the sand mixing device body (101), and the vibration sensor (17), the vibration receiver (18) and the sound-light alarm device (19) are electrically connected.
7. A sand mixing apparatus for casting coated sand according to claim 1, characterized in that: The positioning screw groove (22) is formed in the top end wall of the connecting disc (21), the limiting screw groove is formed in the top end wall of the base body (102), and the positioning screw (23) is movably and threadedly connected in the limiting screw groove and the positioning screw groove (22).