Aluminum material surface rough treatment device

Abstract

The utility model provides an aluminum material surface rough treatment device. The aluminum material surface rough treatment device comprises a rack, a conveying structure, a clamping structure, a treatment structure, a dust collection structure and an aluminum material. The conveying structure is arranged at the top of the rack; the clamping structure comprises a connecting rod, a shock absorber, a clamping seat, a clamping roller and a torsional spring; the connecting rod is connected with the top of the rack, the torsional spring is arranged between the connecting rod and the rack, the clamping base is connected with the connecting rod through the multiple shock absorbers, and the clamping base is rotationally connected with the clamping roller; the processing structure is arranged between the two conveying structures and comprises a supporting seat, a rotating brush, an ultrasonic vibration mechanism and a first motor; the supporting seat is arranged at the top of the rack, the first motor is arranged on the side wall of the supporting seat, the rotating brush is connected with a driving shaft of the first motor, the rotating brush is connected with the ultrasonic vibration mechanism, and the dust collection structure is connected with the rack.

Description

TECHNICAL FIELD

[0001] The utility model relates to aluminium material processing technical field especially relates to a kind of aluminium material surface rough processing device. BACKGROUND

[0002] With the development of science and technology, the application environment of aluminum material is more extensive, and aluminum material is used as raw material for processing aluminum profile. During processing, burrs or other impurities often exist on the surface of aluminum material, which can affect the subsequent production of aluminum material and reduce the quality of aluminum material. The existing aluminum material surface rough processing device relies on grinding wheel polishing or chemical treatment, which has the defects of insufficient precision and damage to the base material. SUMMARY

[0003] Therefore, the main purpose of the utility model is to solve the above problems.

[0004] The utility model provides a kind of aluminium material surface rough processing device, it include: frame, conveying structure, clamping structure, processing structure, dust collecting structure, aluminium material;The bottom of the frame is provided with a plurality of support feet;Conveying structure is provided with two, two conveying structure is distributed and is set in the top of the frame, and the conveying structure is used to transport aluminium material;Clamping structure includes connecting rod, shock absorber, clamping seat, clamping roller, torsion spring;The connecting rod is rotatably connected in the top of the frame, the torsion spring is arranged between the connecting rod and the frame, the clamping seat is connected with the connecting rod by a plurality of shock absorbers, the clamping seat is rotatably connected with the clamping roller, the clamping roller abuts aluminium material, and the clamping structure is used to clamp aluminium material placed on the conveying structure by the torsion spring;Processing structure is arranged between two conveying structures, and the processing structure includes support seat, rotary brush, ultrasonic vibration mechanism, first motor;The support seat is set in the top of the frame, the first motor is set in the side wall of the support seat, the rotary brush is connected with the drive shaft of the first motor, the brush rod of the rotary brush has elasticity, the bristles of the rotary brush contact the surface of aluminium material, the ultrasonic vibration mechanism is connected with the brush rod of the rotary brush, and the axis of the rotary brush and the vibration direction of the ultrasonic vibration mechanism form 45 °-90 ° angle;Dust collecting structure is connected with the frame, and the processing structure is arranged in the inside of dust collecting structure.

[0005] Further, the bristles of the rotary brush are made of silicon carbide composite fiber material, with a density of 200-300 roots / cm 2 , and a hardness greater than HRC55.

[0006] Furthermore, the conveying structure includes a driving wheel, a driven wheel, a conveyor belt, and a second motor; both the driving wheel and the driven wheel are connected to the frame, and both the driving wheel and the driven wheel are connected to the conveyor belt for transmission. The conveyor belt is used to drive the aluminum material to move, and the drive shaft of the second motor is connected to the driving wheel.

[0007] Furthermore, the dust collection structure includes a dust cover, a fan, a dust collection plate, and a dust collection bag; the dust cover is located on the top of the frame, the processing structure is located inside the dust cover, the fan is located at the top inside the dust cover, the fan's airflow direction is towards the processing structure, the dust collection plate is located below the conveying structure and connected to the frame, the dust collection plate is funnel-shaped, and the dust collection bag is located at the bottom of the dust collection plate.

[0008] Furthermore, the processing structure also includes a slide rail, several sliders, and a cylinder; the slide rail is disposed on the top of the frame, and the sliding direction of the slide rail is perpendicular to the direction in which the conveying structure transports the aluminum material; the several sliders are disposed on the bottom of the support base; the cylinder is disposed on the top of the frame, and the piston rod of the cylinder is connected to the support base, thereby adjusting the distance between the processing structure and the conveyor belt.

[0009] Furthermore, a vibrator is also provided at the bottom of the dust collection plate of the dust collection structure.

[0010] Furthermore, the surface of the clamping roller of the clamping structure is covered with a rubber layer.

[0011] The beneficial effects of this utility model are as follows:

[0012] The combination of a rotating brush and an ultrasonic vibration mechanism can effectively remove burrs and impurities from the surface of aluminum, improving the quality of surface treatment. The clamping structure applies pressure to the aluminum material through a torsion spring, ensuring the stability of the aluminum material during processing and avoiding uneven processing caused by the movement of the aluminum material. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of the structure of an aluminum surface roughing device according to the present invention;

[0014] Figure 2 This is a side view of the structure of an aluminum surface roughing device according to the present invention;

[0015] Figure 3 This is a top view of the structure of an aluminum surface roughing device according to the present invention;

[0016] Figure 4 This is a schematic diagram of the clamping structure of this utility model;

[0017] Figure 5 is a top view of the clamping structure of the utility model;

[0018] Figure 6 is a schematic view of the processing structure of the utility model;

[0019] Figure 7 is a schematic view of the dust collecting structure of the utility model;

[0020] Figure 8 is a schematic view of the conveying structure of the utility model;

[0021] Among them, the above-mentioned drawing includes the following drawing marks:

[0022] 1, rack; 101, support foot; 2, conveying structure; 201, driving wheel; 202, driven wheel; 203, conveying belt; 204, second motor; 3, clamping structure; 301, connecting rod; 302, shock absorber; 303, clamping seat; 304, clamping roller; 305, torsional spring; 4, processing structure; 401, support seat; 402, rotary brush; 403, ultrasonic vibration mechanism; 404, first motor; 405, sliding rail; 406, sliding block; 407, air cylinder; 5, dust collecting structure; 501, dust cover; 502, fan; 503, dust collecting plate; 504, dust collecting bag; 505, vibrator; 6, aluminum material. DETAILED DESCRIPTION

[0023] The application will be described in further detail below with reference to the drawings and embodiments. It can be understood that the specific embodiments described herein are only used to explain the related utility model, and not limit the utility model. In addition, it should be noted that, for the convenience of description, only the parts related to the utility model are shown in the drawings. It should be noted that, in the case of no conflict, the embodiments in the application and the features in the embodiments can be combined with each other.

[0024] In the description of the utility model, it is necessary to explain that the orientation or positional relation indicated by the terms "center", "upper", "lower", "left", "right", "horizontal", "inner", "outer" and the like is the orientation or positional relation based on the drawing shown, and is only for the convenience of describing the utility model and simplifying the description, and does not indicate or imply that the device or element indicated must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the utility model; the terms "first", "second", "third" are only for the purpose of description, and cannot be understood as indicating or implying relative importance, in addition, unless otherwise explicitly specified and limited, the terms "mounting", "connecting", "connection" should be understood broadly, for example, it can be fixedly connected, or it can be detachably connected, or integrally connected; it can be mechanically connected, or it can be electrically connected; it can be directly connected, or it can be indirectly connected through an intermediate medium, or it can be the communication inside two elements. For ordinary skilled persons in the art, the specific meanings of the above terms in the utility model can be understood according to the specific circumstances. The application will be described in detail below with reference to the drawings and in combination with the embodiments.

[0025] As Figure 1 , Figure 2 and Figure 3 indicate, an aluminum material surface roughening device comprises a rack 1, a conveying structure 2, a clamping structure 3, a processing structure 4, a dust collecting structure 5 and an aluminum material 6; the bottom of the rack 1 is provided with a plurality of supporting feet 101; the conveying structure 2 is provided with two, and the two conveying structures 2 are arranged in front of and behind the top of the rack 1, and the conveying structure 2 is used for conveying the aluminum material 6 through the processing structure 4.

[0026] As Figure 4 indicates, the clamping structure 3 comprises a connecting rod 301, a shock absorber 302, a clamping seat 303, a clamping roller 304 and a torsional spring 305; the connecting rod 301 is rotatably connected to the top of the rack 1, the torsional spring 305 is arranged between the connecting rod 301 and the rack 1, the clamping seat 303 is connected with the connecting rod 301 through a plurality of shock absorbers 302, the clamping seat 303 is rotatably connected with the clamping roller 304, the clamping roller 304 abuts against the aluminum material 6, and the clamping structure 3 applies pressure to the aluminum material 6 through the torsional spring 305, so as to ensure the stability of the aluminum material during processing and avoid uneven processing caused by the movement of the aluminum material 6.

[0027] As Figure 5As shown, the clamping structure 3 is provided on the top of the rack 1, and the clamping structure 3 is arranged in sequence on the left and right sides of the two conveying structures 2, and the clamping structure 3 is used for clamping the aluminum material 6 placed on the conveying structure 2. The clamping structure 3 is arranged on the left and right sides of the conveying structure 2, which can avoid the aluminum material 6 from sliding out of the conveying structure 2 due to single-sided stress during transportation.

[0028] As shown in the figure, Figure 6 The processing structure 4 is arranged between the two conveying structures 2, and the processing structure 4 includes a support seat 401, a rotating brush 402, an ultrasonic vibration mechanism 403, and a first motor 404. The support seat 401 is arranged on the top of the rack 1, the first motor 404 is arranged on the side wall of the support seat 401, the rotating brush 402 is connected with the driving shaft of the first motor 404, the brush rod of the rotating brush 402 has elasticity, the bristles of the rotating brush 402 are in contact with the surface of the aluminum material 6, and the ultrasonic vibration mechanism 403 is connected with the brush rod of the rotating brush 402. Through the double action of mechanical brushing and high-frequency vibration, the removal rate of burrs and sundries is improved;

[0029] The axis of the rotating brush 402 and the vibration direction of the ultrasonic vibration mechanism 403 form an angle of 45°-90°, which can avoid the existence of dead angle due to the small density of the bristles of the rotating brush 402, and reduce the removal rate of burrs and sundries.

[0030] As shown in the figure, Figure 7 The dust collecting structure 5 is connected with the rack 1, and the processing structure 4 is arranged in the dust collecting structure 5.

[0031] In a preferred embodiment, the bristles of the rotating brush 402 are made of silicon carbide composite fiber material, and the density is 200-300 roots / cm 2 , and the hardness is greater than HRC55. The silicon carbide composite fiber with a hardness greater than HRC55 (Rockwell hardness) can remove most of the burrs on the surface of the aluminum material. The service life of the silicon carbide composite fiber with a hardness greater than HRC55 (Rockwell hardness) is 2-3 times longer than that of the traditional nylon bristles (HRC30-40), and the replacement frequency is reduced. At the same time, the brush density of 200-300 roots / cm 2 can form a dense cutting surface, and most of the macro-burrs can be removed at one time.

[0032] As shown in the figure, Figure 8As shown in the drawings, the conveying structure 2 comprises a driving wheel 201, a driven wheel 202, a conveying belt 203, and a second motor 204; the driving wheel 201 and the driven wheel 202 are connected with the rack 1, and the driving wheel 201 and the driven wheel 202 are drivingly connected with the conveying belt 203, the conveying belt 203 is used to drive the aluminum material 6 to move, and the driving shaft of the second motor 204 is connected with the driving wheel 201.

[0033] As shown in the drawings, the processing structure 4 comprises a supporting seat 401, a rotating brush 402, a plurality of supporting rods 403, and a plurality of supporting plates 404; the supporting seat 401 is arranged on the top of the rack 1, the rotating brush 402 is arranged on the top of the supporting seat 401, the rotating brush 402 is arranged to be perpendicular to the conveying direction of the conveying structure 2, the plurality of supporting rods 403 are arranged on the bottom of the supporting seat 401, the plurality of supporting plates 404 are arranged on the top of the supporting rods 403, and the plurality of supporting plates 404 are arranged to be perpendicular to the conveying direction of the conveying structure 2. Figure 7 As shown in the drawings, the dust collecting structure 5 comprises a dustproof cover 501, a fan 502, a dust collecting plate 503, and a dust collecting bag 504; the dustproof cover 501 is arranged on the top of the rack 1, the processing structure 4 is arranged in the interior of the dustproof cover 501, the fan 502 is arranged on the top of the interior of the dustproof cover 501, the air direction of the fan 502 points to the processing structure 4, the dust collecting plate 503 is arranged below the conveying structure 2 and is connected with the rack 1, the dust collecting plate 503 is in a funnel type, and the bottom of the dust collecting plate 503 is provided with the dust collecting bag 504.

[0034] As shown in the drawings, the processing structure 4 further comprises a sliding rail 405, a plurality of sliding blocks 406, and a pneumatic cylinder 407; the sliding rail 405 is arranged on the top of the rack 1, the sliding direction of the sliding rail 405 is perpendicular to the conveying direction of the conveying structure 2, the plurality of sliding blocks 406 are arranged on the bottom of the supporting seat 401, the pneumatic cylinder 407 is arranged on the top of the rack 1, the piston rod of the pneumatic cylinder 407 is connected with the supporting seat 401, and the distance between the processing structure 4 and the conveying belt 203 is adjusted by the pneumatic cylinder 407. The force applied by the rotating brush 402 to the aluminum material 6 is changed by adjusting the distance between the processing structure 4 and the conveying belt 203, so that the deformation of the aluminum material 6 caused by excessive pressure or the decrease of burrs and impurities of the aluminum material 6 caused by insufficient pressure is prevented. Figure 6 As shown in the drawings, the bottom of the dust collecting plate 503 of the dust collecting structure 5 is further provided with a vibrator 505, the vibrator 505 is controlled by a timing module to vibrate for 10 seconds every 30 minutes, the amplitude is 1-2 mm, and the dust collected after processing can be prevented from being accumulated and blocked on the dust collecting plate 503, so that the treated aluminum material is prevented from being contaminated.

[0035] Figure 7 In a preferred embodiment, the surface of the clamping roller 304 of the clamping structure 3 is coated with a rubber layer, so that the damage of the aluminum material caused by the clamping roller 304 due to excessive pressure is prevented.

[0036] In a preferred embodiment, the surface of the clamping roller 304 of the clamping structure 3 is coated with a rubber layer, so that the damage of the aluminum material caused by the clamping roller 304 due to excessive pressure is prevented.

[0037] ​The basic principle and main features of the present application and the advantages of the present application are shown and described above. Those skilled in the art should understand that the present application is not limited by the above examples, and the above examples and descriptions in the specification are only to illustrate the principles of the present application. Without departing from the spirit and scope of the present application, various changes and improvements can be made to the present application, and these changes and improvements all fall within the scope of the present application. The scope of protection of the present application is defined by the appended claims and their equivalents.

Claims

1. A device for roughing the surface of aluminum materials, characterized in that, include: Frame (1), conveying structure (2), clamping structure (3), processing structure (4), dust collection structure (5), aluminum material (6); The bottom of the frame (1) is provided with several support feet (101); There are two conveying structures (2), which are arranged one in front of the other on the top of the frame (1). The conveying structures (2) are used to transport the aluminum material (6). The clamping structure (3) includes a connecting rod (301), a shock absorber (302), a clamping seat (303), a clamping roller (304), and a torsion spring (305); the connecting rod (301) is rotatably connected to the top of the frame (1), and the torsion spring (305) is provided between the connecting rod (301) and the frame (1); the clamping seat (303) is connected to the connecting rod (301) through several shock absorbers (302); the clamping seat (303) is rotatably connected to the clamping roller (304); the clamping roller (304) abuts against the aluminum material (6); and the clamping structure (3) applies pressure to the aluminum material (6) through the torsion spring (305). Several clamping structures (3) are provided on the top of the frame (1). The clamping structures (3) are arranged in a left-right order on the left and right sides of the two conveying structures (2). The clamping structures (3) are used to clamp the aluminum material (6) placed on the conveying structure (2). The processing structure (4) is disposed between the two conveying structures (2). The processing structure (4) includes a support base (401), a rotating brush (402), an ultrasonic vibration mechanism (403), and a first motor (404). The support base (401) is disposed on the top of the frame (1). The first motor (404) is disposed on the side wall of the support base (401). The rotating brush (402) is connected to the drive shaft of the first motor (404). The brush rod of the rotating brush (402) is elastic. The bristles of the rotating brush (402) are in contact with the surface of the aluminum material (6). The ultrasonic vibration mechanism (403) is connected to the brush rod of the rotating brush (402). The axis of the rotating brush (402) forms an angle of 45°-90° with the vibration direction of the ultrasonic vibration mechanism (403). The dust collection structure (5) is connected to the frame (1), and the processing structure (4) is disposed inside the dust collection structure (5).

2. The aluminum surface roughing treatment device according to claim 1, characterized in that, The bristles of the rotating brush (402) are made of silicon carbide composite fiber material with a density of 200-300 fibers / cm. 2 Its hardness is greater than HRC55.

3. The aluminum surface roughing treatment device according to claim 1, characterized in that, The conveying structure (2) includes a drive wheel (201), a driven wheel (202), a conveyor belt (203), and a second motor (204). The drive wheel (201) and the driven wheel (202) are both connected to the frame (1), and the drive wheel (201) and the driven wheel (202) are both connected to the conveyor belt (203) for transmission. The conveyor belt (203) is used to drive the aluminum material (6) to move. The drive shaft of the second motor (204) is connected to the drive wheel (201).

4. The aluminum surface roughing device according to claim 1, characterized in that, The dust collection structure (5) includes a dust cover (501), a fan (502), a dust collection plate (503), and a dust collection bag (504). The dust cover (501) is located on the top of the frame (1), the processing structure (4) is located inside the dust cover (501), the fan (502) is located at the top inside the dust cover (501), the fan (502) is directed towards the processing structure (4), the dust collection plate (503) is located below the conveying structure (2) and connected to the frame (1), the dust collection plate (503) is funnel-shaped, and the dust collection bag (504) is located at the bottom of the dust collection plate (503).

5. The aluminum surface roughing device according to claim 3, characterized in that, The processing structure (4) further includes a slide rail (405), a plurality of sliders (406), and a cylinder (407); the slide rail (405) is located at the top of the frame (1), and the sliding direction of the slide rail (405) is perpendicular to the direction in which the conveying structure (2) conveys the aluminum material (6); the plurality of sliders (406) are located at the bottom of the support base (401); the cylinder (407) is located at the top of the frame (1), and the piston rod of the cylinder (407) is connected to the support base (401). The distance between the processing structure (4) and the conveyor belt (203) is adjusted by the cylinder (407).

6. The aluminum surface roughing device according to claim 4, characterized in that, The bottom of the dust collection plate (503) of the dust collection structure (5) is also provided with a vibrator (505).

7. The aluminum surface roughing treatment device according to claim 1, characterized in that, The surface of the clamping roller (304) of the clamping structure (3) is covered with a rubber layer.

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