Electric power fitting polishing device

By designing a spray mechanism and an adjustable transmission mechanism, the problems of high frictional temperature and vibration displacement in the power fitting grinding device were solved, achieving a highly efficient and stable grinding effect.

CN223917542UActive Publication Date: 2026-02-17RUGAO LINDA CIRCUIT FITTING CO LTD
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Patent Information

Application Number
CN202423144313.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-19
Publication Date
2026-02-17
Estimated Expiration
2034-12-19

AI Technical Summary

Technical Problem

Existing power fitting grinding devices suffer from localized high-temperature ablation due to friction, residual waste chips, and displacement caused by high-speed vibration, all of which affect grinding accuracy and quality.

Method used

A power fitting grinding device was designed, which includes a spraying mechanism, an adjustment mechanism, and a transmission mechanism. The spraying mechanism sprays coolant to control the temperature, the adjustment mechanism ensures stability, and the transmission mechanism improves precision.

Benefits of technology

It effectively avoids localized high-temperature ablation and debris residue, ensuring the stability of hardware under high-speed operation and high-frequency vibration, and improving polishing quality and efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an electric power fitting polishing device which comprises a polishing frame, the bottom of the polishing frame is fixedly connected with a plurality of supporting legs, the side wall of the polishing frame is provided with an opening and closing door, the outer side wall of the polishing frame is fixedly connected with a servo motor, and the output end of the servo motor is fixedly connected with a threaded rod. The threaded rod penetrates through the side wall of the grinding frame and is fixedly connected with a disc, the threaded rod located in the grinding frame is connected with a threaded block, the top of the threaded block is slidably connected with the inner top of the grinding frame, the bottom of the threaded block is connected with a grinding head, and the threaded rod located on the outer side of the grinding frame is connected with a transmission shaft through a transmission mechanism. The transmission shaft penetrates through the side wall of the grinding frame and is fixedly provided with a first clamping plate, cooling liquid can be sprayed out in time through the spraying mechanism, temperature rising in the grinding process is effectively controlled, the situation that due to local high temperature, the surface of the hardware fitting is ablated, flaws or cracks are formed is avoided, and chippings generated in the grinding process can be taken away.
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Description

Technical Field

[0001] This utility model relates to the field of hardware polishing technology, and in particular to a power hardware polishing device. Background Technology

[0002] Grinding is a surface modification technology, which generally refers to a processing method that uses a rough object to change the physical properties of a material surface through friction. Its main purpose is to obtain a specific surface roughness. Power fitting grinding devices are used to improve the surface quality of power fittings and increase work efficiency, but there are some problems with the use of this device.

[0003] First, the friction generated during polishing leads to localized high temperatures, which can ablate the surface of the hardware, causing defects and cracks. Additionally, polishing produces debris that remains on the hardware surface, affecting product quality and appearance. Second, the high-speed operation and high-frequency vibration of the polishing device can cause displacement of the hardware. Prolonged operation can lead to misalignment of the hardware, reducing polishing accuracy. These issues urgently require attention in practical applications. Utility Model Content

[0004] The purpose of this utility model is to solve the problems existing in the prior art by proposing a power fitting grinding device.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] A power fitting grinding device includes a grinding frame with multiple support legs fixedly connected to its bottom. A switch door is provided on the side wall of the grinding frame. A servo motor is fixedly connected to the outer side wall of the grinding frame, and a threaded rod is fixedly connected to the output end of the servo motor. The threaded rod passes through the side wall of the grinding frame and is fixedly connected to a disc. A threaded block is connected to the threaded rod inside the grinding frame. The top of the threaded block is slidably connected to the top of the inner part of the grinding frame. A grinding head is connected to the bottom of the threaded block. A drive shaft is connected to the threaded rod outside the grinding frame via a transmission mechanism. The drive shaft passes through the side wall of the grinding frame and is fixed to a first clamping plate. An adjustment mechanism is provided on the side wall of the grinding frame. A spraying mechanism is provided at the bottom of the inner part of the grinding frame. The spraying mechanism is connected to the disc via a driving mechanism.

[0007] Preferably, the threaded block is provided with a threaded opening, the inner wall of the threaded opening is provided with an internal thread, the outer wall of the threaded rod is provided with an external thread, and the inner wall of the threaded opening is threadedly connected to the outer wall of the threaded rod.

[0008] Preferably, the adjustment mechanism includes an adjustment port on the outer wall of the grinding frame, an adjustment rod is threadedly connected to the inner wall of the adjustment port, a handle is fixedly connected to the left end of the adjustment rod, and a second clamping plate is rotatably connected to the right end of the adjustment rod, the second clamping plate and the first clamping plate are located on the same horizontal line.

[0009] Preferably, the transmission mechanism includes a first transmission belt fixedly sleeved on the outer wall of the threaded rod, and a second transmission belt fixedly sleeved on the outer wall of the transmission shaft, wherein the first transmission belt and the second transmission belt are connected by transmission belt transmission.

[0010] Preferably, the spraying mechanism includes a spraying frame fixedly connected to the bottom of the grinding frame, a piston plate slidably connected to the inner side wall of the spraying frame, a plurality of spraying nozzles provided at the top of the spraying frame, a piston rod fixedly connected to the bottom of the piston plate, and the bottom of the piston rod penetrating through the bottom of the grinding frame and the spraying frame.

[0011] Preferably, the driving mechanism includes a driving plate fixedly connected to the bottom of the piston rod, and a vertically arranged driving rod fixedly connected to the top of the driving plate. The disc and the driving rod are connected by a connecting rod.

[0012] Preferably, the outer walls of the disc and the driving rod are both fixedly connected with pins, and both ends of the connecting rod are provided with pin holes, with the two pin holes respectively rotatably sleeved on the outer walls of the two pins.

[0013] This utility model has the following advantages compared with the prior art:

[0014] This invention can spray coolant in a timely manner through a spraying mechanism, effectively controlling the temperature rise during the polishing process, avoiding local high temperature from causing surface ablation, defects or cracks in the hardware, and can also remove the debris generated during the polishing process.

[0015] This invention ensures the stability of the fittings under high-speed operation and high-frequency vibration through the design of the adjustment mechanism and transmission mechanism, avoiding the decrease in grinding accuracy caused by vibration and displacement, and improving grinding quality and production efficiency. Attached Figure Description

[0016] Figure 1 This is a three-dimensional view of a power fitting grinding device proposed in this utility model;

[0017] Figure 2 This is a schematic diagram of the structure of a power fitting grinding device proposed in this utility model;

[0018] Figure 3 This is a schematic diagram of the spray mechanism structure of an electrical fitting grinding device proposed in this utility model;

[0019] Figure 4This is a schematic diagram of the drive mechanism of an electric fitting grinding device proposed in this utility model.

[0020] In the diagram: 1. Grinding frame; 2. Opening / closing door; 3. Servo motor; 4. Threaded rod; 5. Threaded block; 6. Grinding head; 7. Transmission belt; 8. Transmission shaft; 9. Adjusting rod; 10. First clamping plate; 11. Second clamping plate; 12. Handle; 13. Spray frame; 14. Piston plate; 15. Spray nozzle; 16. Piston rod; 17. Driving plate; 18. Disc; 19. Driving rod; 20. Connecting rod. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0022] In the description of this utility model, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0023] Reference Figure 1-4 A power fitting grinding device includes a grinding frame 1. Multiple support legs are fixedly connected to the bottom of the grinding frame 1 to stably support the entire device. A switch door 2 is provided on the side wall of the grinding frame 1 to facilitate the operator placing or removing the power fittings to be ground. A servo motor 3 is fixedly connected to the outer wall of the grinding frame 1. A threaded rod 4 is fixedly connected to the output end of the servo motor 3. The threaded rod 4 passes through the side wall of the grinding frame 1 and is fixedly connected to a disc 18. A threaded block 5 is connected to the threaded rod 4 inside the grinding frame 1. The top of the threaded block 5 is slidably connected to the top of the grinding frame 1. A grinding head 6 is connected to the bottom of the threaded block 5, and abrasive is installed on the grinding head 6 for actual grinding work. The threaded rod 4 on the outer side of the grinding frame 1 is connected to a transmission shaft 8 via a transmission mechanism. The transmission shaft 8 passes through the side wall of the grinding frame 1 and is fixed to a first clamping plate 10. An adjustment mechanism is provided on the side wall of the grinding frame 1. A spray mechanism is provided at the bottom of the grinding frame 1 for water cooling during the grinding process. The spray mechanism is connected to the disc 18 via a drive mechanism.

[0024] The threaded block 5 has a threaded opening, the inner wall of the threaded opening has an internal thread, and the outer wall of the threaded rod 4 has an external thread. The inner wall of the threaded opening and the outer wall of the threaded rod 4 are threadedly connected. This design allows the grinding head 6 to move up and down under the drive of the threaded block 5 to perform grinding operations at different heights.

[0025] The adjustment mechanism includes an adjustment port on the outer wall of the grinding frame 1. An adjustment rod 9 is threadedly connected to the inner wall of the adjustment port. A handle 12 is fixedly connected to the left end of the adjustment rod 9. A second clamping plate 11 is rotatably connected to the right end of the adjustment rod 9. The second clamping plate 11 and the first clamping plate 10 are located on the same horizontal line and work together to clamp the hardware. By rotating the handle 12, the adjustment rod 9 can move back and forth in the adjustment port, thereby changing the position of the second clamping plate 11 and achieving precise clamping of the hardware.

[0026] The transmission mechanism includes a first transmission belt fixedly sleeved on the outer wall of the threaded rod 4, and a second transmission belt fixedly sleeved on the outer wall of the transmission shaft 8. The first transmission belt and the second transmission belt are connected by transmission belt 7. The self-centering clamping of the hardware is achieved through rotational motion, thereby improving the grinding accuracy.

[0027] The spraying mechanism includes a spraying frame 13 fixedly connected to the bottom of the grinding frame 1. A piston plate 14 is slidably connected to the inner side wall of the spraying frame 13. Multiple spray nozzles 15 are provided on the top of the spraying frame 13. A piston rod 16 is fixedly connected to the bottom of the piston plate 14. The bottom of the piston rod 16 passes through the bottom of the grinding frame 1 and the bottom of the spraying frame 13. When the spraying mechanism needs to be activated, the piston plate 14 moves downward, forcing the liquid in the spraying frame 13 to be sprayed out through the spray nozzles 15, covering the grinding area and achieving the purpose of cooling.

[0028] The driving mechanism includes a driving plate 17 fixedly connected to the bottom of the piston rod 16, and a vertically arranged driving rod 19 fixedly connected to the top of the driving plate 17. The disc 18 and the driving rod 19 are connected by a connecting rod 20.

[0029] The outer walls of the disc 18 and the driving rod 19 are fixedly connected with pins. The connecting rod 20 has pin holes at both ends. The two pin holes are respectively rotatably sleeved on the outer walls of the two pins. When the disc 18 rotates with the threaded rod 4, the connecting rod 20 drives the piston rod 16 to move up and down through the pin connection, thereby starting the spraying mechanism.

[0030] The specific working principle of this utility model is as follows:

[0031] In the initial state, first open the switch door 2 on the side wall of the grinding frame 1, put the power fitting to be ground into the grinding frame 1, and drive the second clamping plate 11 to move by rotating the handle 12, so that the first clamping plate 10 and the second clamping plate 11 fix the fitting. After fixing, close the switch door 2. Next, start the servo motor 3. The output end of the servo motor 3 drives the threaded rod 4 to rotate. Since the threaded rod 4 and the threaded block 5 are connected by a threaded opening, as the threaded rod 4 rotates, the threaded block 5 will move left and right along the threaded rod 4 under the action of the thread. The top of the threaded block 5 is slidably connected to the inner top of the grinding frame 1 to ensure the stable movement of the threaded block 5. When it contacts the surface of the power fitting, the grinding operation begins.

[0032] At the same time, the first transmission belt on the threaded rod 4 is connected to the second transmission belt on the transmission shaft 8 through the transmission belt 7, so that the transmission shaft 8 rotates together with the threaded rod 4. The transmission shaft 8 passes through the side wall of the grinding frame 1 and is fixedly connected to the first clamping plate 10, so that the hardware can rotate synchronously with the rotation of the transmission shaft 8, thereby ensuring that the fixed power hardware can be evenly subjected to the force of the grinding head 6 during the grinding process, improving grinding efficiency and quality.

[0033] When the disc 18 rotates with the threaded rod 4, the top of the driving rod 19 will convert the rotational motion of the disc 18 into the linear reciprocating motion of the piston rod 16 through the swing of the connecting rod 20. This will drive the piston plate 14 to move up and down in the spray frame 13. The spray frame 13 is filled with liquid cleaning agent. Through the up and down movement of the piston plate 14 and the piston rod 16, the liquid will be pumped into the spray frame 13 and evenly sprayed onto the polishing area through multiple spray nozzles 15 to achieve continuous spraying. The cooperation and synergy between the various components enable the entire power fitting polishing device to complete the polishing task of power fittings efficiently and stably.

[0034] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A power fitting polishing device comprising a polishing frame (1), characterized in that, The polishing frame (1) bottom fixedly connected with a plurality of supporting legs, the polishing frame (1) side wall is equipped with the switch door (2), the polishing frame (1) outside wall fixedly connected with servo motor (3), the servo motor (3) output fixedly connected with threaded rod (4), the threaded rod (4) penetrates polishing frame (1) side wall and fixedly connected with disc (18), located in the polishing frame (1) threaded rod (4) is connected with threaded block (5), the threaded block (5) top and polishing frame (1) inside top slidingly connected, the threaded block (5) bottom is connected with polishing head (6), located in the polishing frame (1) threaded rod (4) is connected with transmission shaft (8) through transmission mechanism, the transmission shaft (8) penetrates polishing frame (1) side wall and is fixed with first clamping plate (10), the polishing frame (1) side wall is equipped with adjusting mechanism, the polishing frame (1) inside bottom is equipped with spray mechanism, the spray mechanism and disc (18) are connected through driving mechanism.

2. The power fitting polishing device according to claim 1, wherein The threaded block (5) is provided with a threaded opening, the inner side wall of the threaded opening is provided with an internal thread, the outer side wall of the threaded rod (4) is provided with an external thread, and the inner side wall of the threaded opening is threadedly connected with the outer side wall of the threaded rod (4).

3. The power fitting polishing device according to claim 1, wherein The adjusting mechanism comprises an adjusting opening provided on the outer side wall of the polishing frame (1), an adjusting rod (9) is threadedly connected with the inner side wall of the adjusting opening, a handle (12) is fixedly connected with the left end of the adjusting rod (9), and a second clamping plate (11) is rotatably connected with the right end of the adjusting rod (9).

4. The power fitting polishing device according to claim 1, wherein The transmission mechanism comprises a first transmission belt fixedly sleeved on the outer side wall of the threaded rod (4), and a second transmission belt is fixedly sleeved on the outer side wall of the transmission shaft (8), and the first transmission belt and the second transmission belt are drivingly connected through a transmission belt (7).

5. The power fitting polishing device according to claim 1, wherein The spray mechanism comprises a spray frame (13) fixedly connected to the inner bottom of the polishing frame (1), a piston plate (14) is slidingly connected to the inner side wall of the spray frame (13), a plurality of spray openings (15) are arranged on the top of the spray frame (13), a piston rod (16) is fixedly connected to the bottom of the piston plate (14), and the piston rod (16) penetrates the bottom of the polishing frame (1) and the spray frame (13).

6. The power fitting polishing device according to claim 5, wherein The driving mechanism comprises a driving plate (17) fixedly connected to the bottom of the piston rod (16), a driving rod (19) vertically arranged is fixedly connected to the top of the driving plate (17), and the disc (18) and the driving rod (19) are connected through a connecting rod (20).

7. The power fitting polishing device according to claim 6, wherein The outer side walls of the disc (18) and the driving rod (19) are fixedly connected with pin shafts, and the two ends of the connecting rod (20) are provided with pin holes, and the outer side walls of the two pin holes are rotatably sleeved with the pin shafts.