Test bed for splicing elevator guide rails
By using a drive screw and motor for automatic fixing, a support cylinder for angle adjustment, a plug-in connector and a limiting plate for stable splicing, and sliders and pulleys to reduce friction, the problem of inconvenience in using traditional test benches is solved, and automated testing of multiple angles and multiple types of guide rails is realized.
Patent Information
- Application Number
- CN202520628346.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-07
- Publication Date
- 2026-02-17
- Estimated Expiration
- 2035-04-07
AI Technical Summary
Traditional elevator guide rail splicing test benches have a simple structure but are inconvenient to use. They require manual control of the guide rail movement, resulting in high labor intensity, inaccurate precision, inability to conduct tests at different tilt angles, and inability to accommodate guide rails of different models and sizes.
The frame structure uses a combination of a drive screw and a drive motor. It achieves automated fixing through a clamping plate and an adjusting screw. The tilt angle is adjusted by a support cylinder and a movable frame. The plug-in seat and a limiting plate ensure stable splicing. The slider and pulley reduce friction, enabling testing of multiple angles and multiple types of guide rails.
It enables automated guide rail fixing and multi-angle testing, reduces manual labor intensity, improves testing accuracy, adapts to fixing different types of guide rails, and meets diverse testing needs.
Smart Images

Figure CN223917765U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of testing technology, and more specifically, it relates to a test bench for splicing elevator guide rails. Background Technology
[0002] Elevators are essential equipment in high-rise buildings, facilitating people's movement. Elevators rely on guide rails to ensure safe and stable vertical movement. Therefore, the quality of the guide rails is crucial to elevator safety. The quality of the guide rail splicing performance directly affects the stable lifespan and safety performance of the elevator guide rails during use. Thus, the splicing performance needs to be tested during the production of elevator guide rails.
[0003] Common tests are conducted using test benches. Typical test benches have relatively simple structures. During assembly tests, testers need to move the elevator guide rails onto the bench and perform the assembly test. This process requires manual control throughout, which is labor-intensive and time-consuming. Furthermore, with prolonged work, the precision of the manual control can easily become inaccurate, affecting the test results. In actual use, depending on the requirements, elevator guide rails may need to be installed at different tilt angles, requiring assembly under tilt conditions. Most common test benches are simple flat surfaces, unable to adjust the surface tilt according to needs, limiting versatility and the ability to conduct tests under various conditions. Additionally, elevator guide rail models are not standardized depending on the application. Although most are T-shaped structures, their sizes vary. When fixing the guide rails, poor fit between the fixing structure and the guide rail may occur, affecting the stability of the guide rails during the assembly test and impacting the overall test results. Utility Model Content
[0004] (a) Technical problems to be solved
[0005] In view of the problems existing in the prior art, this utility model provides a test bench for elevator guide rail splicing, so as to solve the technical problems mentioned in the background art, that traditional test benches have simple structures and are inconvenient to use.
[0006] (II) Technical Solution
[0007] To achieve the above objectives, this utility model provides the following technical solution: a test bench for splicing elevator guide rails, comprising a frame, a drive screw in the frame, the threads at both ends of the drive screw being oppositely arranged, a first drive motor on the frame, the output end of the first drive motor cooperating with the drive screw, movable seats at both ends of the frame, the movable seats cooperating with the drive screw, a second drive motor on the movable seats, a clamping screw at the output end of the second drive motor, the threads at both ends of the clamping screw being oppositely arranged, and clamping plates slidably connected to both ends of the movable seats, the clamping plates cooperating with the clamping screw;
[0008] The frame includes a support frame and a movable frame. The drive screw and the first drive motor are both mounted on the movable frame. One end of the movable frame is rotatably connected to the support frame. A support cylinder is provided inside the support frame. A support block is provided at the upper end of the support cylinder. A contact plate is provided at the lower end of the movable frame. The support block cooperates with the contact plate.
[0009] The present invention is further configured such that the clamping plate is provided with an adjusting screw, and multiple sets of adjusting screws are provided and evenly spaced on the clamping plate, and are threadedly engaged with the clamping plate. One end of the adjusting screw is provided with a rotating handle, and the other end is provided with a clamping block, which facilitates fixing different guide rails.
[0010] The present invention is further configured such that the clamping block includes a pressure block and a contact adhesive block, the pressure block is rotatably connected to the adjusting screw, and the contact adhesive block is fixedly connected to the other end of the pressure block, so that the fit is more stable and the fixing effect is enhanced.
[0011] The present invention is further configured such that the two ends of the frame are provided with plug-in seats, and the plug-in seats are provided with a limiting plate. The limiting plate is detachably connected to the plug-in seats, and two sets of limiting plates are provided, distributed on both sides of the center of the frame, to limit the installation position of the guide rail and ensure the stable splicing of the guide rail.
[0012] The present invention is further configured such that a support slider is provided at the lower end of the movable seat, the support slider is slidably engaged with the frame and threadedly engaged with the drive screw, and a support plate is provided on the frame, the support plate is engaged with the support slider to relieve the pressure on the drive screw.
[0013] The present invention is further configured such that a guide rod is provided in the frame, and sliding holes are provided at both ends of the support slider. The sliding holes are slidably engaged with the guide rod to keep the movement of the support slider stable.
[0014] The present invention is further configured such that a movable pulley is provided at the lower end of the support slider, and the support slider contacts and cooperates with the support plate through the movable pulley, so that the movement of the support pulley remains smooth.
[0015] The present invention is further configured such that the support block is provided with a support roller, and the support roller cooperates with the contact plate to make the cooperation between the devices smooth.
[0016] (III) Beneficial Effects
[0017] Compared with the prior art, this utility model provides a test bench for elevator guide rail splicing, which has the following beneficial effects:
[0018] 1. The frame provides support, and the drive screw and the first drive motor provide power to control the movement of the moving seats at both ends. The second drive motor and the clamping screw provide power to move the clamping plate towards the center, fixing the elevator guide rail to be tested. The splicing test is carried out under the drive of the moving seats. No control by the test personnel is required during the process, which is convenient for the test personnel to use and facilitates the test work.
[0019] 2. The support frame and the movable frame work together to provide a movable support structure to support the test equipment. The support cylinder, support block and contact plate work together to provide a thrust structure to control the rotation of the movable frame, thereby adjusting the tilt angle of the equipment. This facilitates splicing tests under different adjustments and meets a variety of testing needs.
[0020] 3. By adjusting the lead screw, rotating handle, and clamping block, a contact limiting structure is formed. By adjusting the lead screw and clamping plate, adjustment capability is provided, allowing the lead screw to move on the clamping plate, thereby adjusting the position of the clamping block. By cooperating with multiple sets of independent clamping blocks, different shape structures are formed to adapt to the fixing of various elevator guide rails. Attached Figure Description
[0021] Figure 1 This is a schematic diagram of the front structure of a test bench for splicing elevator guide rails according to the present invention;
[0022] Figure 2 This is a schematic diagram of the structure in which the movable frame cooperates with the frame when tilted in this utility model;
[0023] Figure 3 This is a schematic diagram of the bottom structure of the movable frame cooperating with the frame when tilted in this utility model;
[0024] Figure 4 This is a schematic diagram of the structure of the movable frame after it is removed and its cooperation with the movable seat in this utility model;
[0025] Figure 5 This is a schematic diagram of the structure of the movable seat after disassembly and its engagement with the clamping plate in this utility model.
[0026] In the diagram: 1. Frame; 2. Drive screw; 3. First drive motor; 4. Movable seat; 5. Second drive motor; 6. Clamping screw; 7. Clamping plate; 8. Support frame; 9. Movable frame; 10. Support cylinder; 11. Support block; 12. Contact plate; 13. Adjusting screw; 14. Rotating handle; 15. Clamping block; 16. Pressure block; 17. Contact rubber block; 18. Plug-in seat; 19. Limiting plate; 20. Support slider; 21. Support plate; 22. Guide rod; 23. Sliding hole; 24. Moving pulley; 25. Support roller. Detailed Implementation
[0027] It should be noted that, unless otherwise specified, the embodiments and features described in this application can be combined with each other. The present invention will now be described in detail with reference to the accompanying drawings and embodiments.
[0028] It should be noted that, unless otherwise specified, all technical and scientific terms used in this application have the same meaning as commonly understood by one of ordinary skill in the art to which this application pertains.
[0029] In this utility model, unless otherwise stated, the orientations used, such as "up" and "down", usually refer to the direction shown in the accompanying drawings, or to the vertical, perpendicular, or gravitational direction; similarly, for ease of understanding and description, "left" and "right" usually refer to the left and right shown in the accompanying drawings; "inner" and "outer" refer to the inner and outer contours of each component itself, but the above directional terms are not used to limit this utility model.
[0030] Please see Figure 1-5 A test bench for splicing elevator guide rails includes a frame 1, a drive screw 2 in the frame 1 with threads at both ends of the drive screw 2 facing each other, a first drive motor 3 on the frame 1 with the output end of the first drive motor 3 cooperating with the drive screw 2, movable seats 4 at both ends of the frame 1 cooperating with the drive screw 2, a second drive motor 5 on the movable seat 4 with a clamping screw 6 at the output end of the second drive motor 5 with threads at both ends of the clamping screw 6 facing each other, and clamping plates 7 slidably connected at both ends of the movable seat 4 with the clamping plates 7 cooperating with the clamping screw 6.
[0031] The frame 1 includes a support frame 8 and a movable frame 9. The drive screw 2 and the first drive motor 3 are both mounted on the movable frame 9. One end of the movable frame 9 is rotatably connected to the support frame 8. The support frame 8 is equipped with a support cylinder 10. The upper end of the support cylinder 10 is equipped with a support block 11. The lower end of the movable frame 9 is equipped with a contact plate 12. The support block 11 cooperates with the contact plate 12.
[0032] In this embodiment, the frame 1 supports the equipment. When splicing the guide rails, two sets of guide rails are placed on the movable seats 4 at both ends. The second drive motor 5 is controlled to work, causing the second drive motor 5 to drive the clamping screw 6 to rotate. The clamping screw 6 cooperates with the clamping plates 7 at both ends to provide power, causing the clamping plates 7 at both ends to move inward synchronously and contact the elevator guide rail, pushing the elevator guide rail to move towards the center. Through the pushing and pressing of the clamping plates 7 at both ends, the guide rail is fixed and aligned to the center. Then, the first drive motor 3 is controlled to work, causing the first drive motor 3 to control the drive screw 2 to rotate. Through the cooperation of the drive screw 2 with the movable seats 4 at both ends, power is provided, causing the movable seats 4 to move towards the center with the fixed guide rail, thereby splicing the guide rails.
[0033] More specifically, during the assembly of the guide rails, the support cylinder 10 is controlled to work, causing the support cylinder 10 to drive the support block 11 to rise. The support block 11 cooperates with the contact plate 12 to provide thrust, lifting one end of the movable frame 9, causing the movable frame 9 to rotate along the frame 1, thereby causing the support structure to deflect and change angle, providing different environments for guide rail assembly tests.
[0034] Please see Figure 1 As one implementation method: the clamping plate 7 is provided with an adjusting screw 13. Multiple sets of adjusting screws 13 are provided and are evenly spaced on the clamping plate 7. They are threadedly engaged with the clamping plate 7. One end of the adjusting screw 13 is provided with a rotating handle 14, and the other end is provided with a clamping block 15.
[0035] Specifically, before fixing the guide rail, the adjusting screw 13 is adjusted according to the shape of the guide rail. The adjusting screw 13 cooperates with the clamping plate 7 and moves inward to the clamping plate. Through the cooperation of multiple clamping blocks 15, a contact structure with the shape of the composite elevator guide rail is formed, which makes it easy to clamp and fix the guide rail.
[0036] Please see Figure 5 As a further embodiment of the clamping block: the clamping block 15 includes a pressure block 16 and a contact rubber block 17. The pressure block 16 is rotatably connected to the adjusting screw 13, and the contact rubber block 17 is fixedly connected to the other end of the pressure block 16.
[0037] Specifically, the pressure block 16 moves by cooperating with the adjusting screw 13, and the pressure block 16 is pressed against the guide rail by the contact rubber block 17, which also improves the contact effect and anti-slip ability.
[0038] Please see Figure 1 and Figure 2 As a further embodiment of the rack: the rack 1 is provided with plug-in seats 18 at both ends, and a limiting plate 19 is provided between the plug-in seats 18. The limiting plate 19 and the plug-in seats 18 can be detachably connected, and two sets of limiting plates 19 are provided, distributed on both sides of the center of the rack 1.
[0039] Specifically, with the support of the plug-in 18, the limiting plate 19 is placed on the plug-in 18, so that the limiting plate 19 is horizontally placed between the movable seats 4. When placing the elevator guide rail, the splicing end of the guide rail is attached to the limiting plate 19, and the stability of the guide rail when fixed is adjusted so that the subsequent splicing can be carried out stably.
[0040] Please see Figures 2-5 As a further embodiment of the movable seat: the lower end of the movable seat 4 is provided with a support slider 20, the support slider 20 is slidably engaged with the frame 1 and threadedly engaged with the drive screw 2, and the frame 1 is provided with a support plate 21, which is engaged with the support slider 20.
[0041] Specifically, the movable seat 4 cooperates with the drive screw 2 through the support slider 20, and the movable seat 4 is supported by the support slider, so that the support slider moves the movable seat 4 stably, avoiding pressure on the drive screw 2, so that the drive screw 2 can drive stably and ensure the stable movement of the movable seat 4.
[0042] Please see Figure 4 and Figure 5 As a further embodiment of the movable seat: the frame 1 is provided with a guide rod 22, and the support slider 20 has sliding holes 23 at both ends, and the sliding holes 23 are slidably engaged with the guide rod 22.
[0043] Specifically, when the support slider 20 moves, it cooperates with the guide rod 22 through the sliding hole 23. Under the restriction and guidance of the guide rod 22, the support slider 20 remains stable, which in turn drives the moving seat 4 to move stably.
[0044] Please see Figure 5 As a further embodiment of the support slider: the lower end of the support slider 20 is provided with a movable pulley 24, and the support slider 20 contacts and cooperates with the support plate 21 through the movable pulley 24.
[0045] Specifically, the support slider 20 contacts the support plate 21 through the movable pulley 24. The rotation of the movable pulley 24 reduces the friction of the simple contact structure, making the movement smoother.
[0046] Please see Figure 3 As a further implementation of the support block: the support block 11 is provided with a support roller 25, which cooperates with the contact plate 12.
[0047] Specifically, when the support block 11 moves upward, it contacts the contact plate 12 through the support roller 25. When the contact plate 12 is rotated by the thrust, the arc surface of the support roller 25 can adapt to the contact in different directions and positions, and can also adapt to the relative movement caused by the change of contact position, so that the cooperation between the equipment remains smooth.
[0048] In summary, when the entire device is in use (or running):
[0049] When using the equipment, the frame 1 supports each piece of equipment, and the electrical equipment is connected to the external power supply. Before fixing the guide rail, the adjusting screw 13 is pre-adjusted according to the shape of the guide rail. By rotating and controlling the rotation of the adjusting screw 13, the adjusting screw 13 is engaged with the clamping plate 7. Under the driving action of the thread, it moves inward to the side of the clamping plate. Through the cooperation of multiple independent clamping blocks 15, different clamping plates 7 are stopped in different positions, forming a contact structure with a composite elevator guide rail shape, which facilitates the clamping and fixing of the guide rail. The limiting plate 19 is placed on the insertion seat 18 in advance, so that the limiting plate 19 is horizontally placed between the moving seats 4. The two sets of guide rails are placed on the moving seats 4 at both ends respectively. When placing them, the splicing end of the elevator guide rail is attached to the limiting plate 18. On the 9th, the position is fixed by the limiting plate 19, and then the second drive motor 5 is controlled to work, so that the second drive motor 5 drives the clamping screw 6 to rotate. The clamping screw 6 cooperates with the clamping plates 7 at both ends to provide power, so that the clamping plates 7 at both ends move inward synchronously. Under the support of the adjusting screw 13, the pressure block 16 moves and comes into contact with the guide rail through the contact rubber block 17, thus fixing the guide rail. If the guide rail is not placed in the correct position, one side of the clamping plate 7 will contact the guide rail first, and then push the elevator guide rail to move towards the center. Then, through the pushing and pressing of the clamping plates 7 at both ends, the guide rail is aligned to the center, thus completing the fixing of the guide rail. In addition, the contact rubber block 17 improves the contact effect and enhances the anti-slip ability, making the fixing more stable.
[0050] During the splicing test, the limiting plate 19 is removed, and then the first drive motor 3 is controlled to operate, causing the first drive motor 3 to control the rotation of the drive screw 2. The drive screw 2 cooperates with the movable seats 4 at both ends. The movable seats 4 cooperate with the drive screw 2 through the support slider 20. Under the action of the support plate 21, the support slider contacts the support plate 21 through the movable pulley 24, receiving support from the support plate 21, thereby supporting the movable seat 4 and avoiding pressure on the drive screw 2. This allows the drive screw 2 to drive stably, enabling the support slider to move stably with the movable seat 4. Furthermore, the rotation of the movable pulley 24 reduces the friction of the simple contact structure, making the movement smoother. The sliding hole... 23 works in conjunction with guide rod 22. Under the guidance and constraint of guide rod 22, the support slider 20 is kept stable, which in turn drives the moving seat 4 to move stably, ensuring the stable movement of the moving seat 4. Under the power provided by drive screw 2, the moving seat 4 moves towards the center with the fixed guide rail, thereby splicing the guide rail. In addition, when splicing the guide rail, the support cylinder 10 is controlled to work, so that the support cylinder 10 drives the support block 11 to rise. The support block 11 cooperates with the contact plate 12 through the support roller 25 to provide thrust, lifting one end of the movable frame 9, so that the movable frame 9 rotates along the frame 1, thereby causing the support structure to deflect and change angle, providing different environments for guide rail splicing tests.
[0051] Of all the solutions mentioned above, those involving the connection between two components can be selected according to the actual situation, such as welding, bolt and nut connection, bolt or screw connection, or other known connection methods, which will not be elaborated here. For all the fixed connections mentioned above, welding is preferred. Although embodiments of this utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of this utility model. The scope of this utility model is defined by the appended claims and their equivalents.
Claims
1. A test bench for elevator guide rail splicing, comprising a frame (1), characterized in that: The rack (1) is provided with a driving screw rod (2), the threads of the two ends of the driving screw rod (2) are oppositely arranged, the rack (1) is provided with a first driving motor (3), the output end of the first driving motor (3) is matched with the driving screw rod (2), the two ends of the rack (1) are provided with a moving seat (4), the moving seat (4) is matched with the driving screw rod (2), the moving seat (4) is provided with a second driving motor (5), the output end of the second driving motor (5) is provided with a clamping screw rod (6), the two ends of the moving seat (4) are slidably connected with a clamping plate (7), the clamping plate (7) is matched with the clamping screw rod (6); The rack (1) comprises a supporting frame (8) and a movable frame (9), the driving screw rod (2) and the first driving motor (3) are arranged on the movable frame (9), one end of the movable frame (9) is rotatably connected with the supporting frame (8), the supporting frame (8) is provided with a supporting cylinder (10), the upper end of the supporting cylinder (10) is provided with a supporting block (11), the lower end of the movable frame (9) is provided with a contact plate (12), the supporting block (11) is matched with the contact plate (12).
2. The test bench for splicing of elevator guide rails according to claim 1, characterized in that: The clamping plate (7) is provided with an adjusting screw rod (13), the adjusting screw rod (13) is provided with a plurality of groups and is uniformly arranged on the clamping plate (7) at equal intervals and is matched with the clamping plate (7) in a threaded manner, one end of the adjusting screw rod (13) is provided with a rotating handle (14), and the other end is provided with a clamping block (15).
3. The test bench for splicing of elevator guide rails according to claim 2, characterized in that: The clamping block (15) comprises a pressing block (16) and a contact rubber block (17), the pressing block (16) is rotatably connected with the adjusting screw rod (13), and the contact rubber block (17) is fixedly connected to the other end of the pressing block (16).
4. The test bench for splicing of elevator guide rails according to claim 1, characterized in that: The two ends of the rack (1) are provided with plug-in seats (18), the plug-in seats (18) are provided with limiting plates (19) therebetween, the limiting plates (19) are detachably connected with the plug-in seats (18), and the limiting plates (19) are provided with two groups and are distributed on the two sides of the center of the rack (1).
5. The test bench for splicing of elevator guide rails according to claim 1, characterized in that: The lower end of the moving seat (4) is provided with a supporting sliding block (20), the supporting sliding block (20) is slidably matched with the rack (1) and is matched with the driving screw rod (2) in a threaded manner, and the rack (1) is provided with a supporting plate (21), the supporting plate (21) is matched with the supporting sliding block (20).
6. The test bench for splicing of elevator guide rails according to claim 5, characterized in that: The rack (1) is provided with a guide rod (22), the two ends of the supporting sliding block (20) are provided with sliding holes (23), and the sliding holes (23) are slidably matched with the guide rod (22).
7. The test bench for splicing of elevator guide rails according to claim 5, characterized in that: The lower end of the supporting sliding block (20) is provided with a moving pulley (24), and the supporting sliding block (20) is in contact with the supporting plate (21) through the moving pulley (24).
8. The test bench for splicing of elevator guide rails according to claim 1, characterized in that: The supporting block (11) is provided with a supporting roller (25), and the supporting roller (25) is matched with the contact plate (12).