Full-automatic glove proofing machine
The design of the fully automatic glove sample making machine has achieved automation and precise control of the glove dipping process, solving the problems of inconsistent quality and low efficiency caused by manual operation, improving the sample making quality and efficiency, and reducing labor intensity.
Patent Information
- Application Number
- CN202520589843.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-31
- Publication Date
- 2026-02-17
- Estimated Expiration
- 2035-03-31
AI Technical Summary
During the glove dipping and sampling process, manual operation leads to poor accuracy in dipping angle and depth, inconsistent quality, low efficiency, and high labor intensity.
Design a fully automatic glove prototyping machine, including a support platform, a moving frame, a rotary support shaft, a hand gripping mechanism, and a vibration mechanism. The movement of each component is controlled by a controller to achieve automated glue impregnation operation and ensure precise control of the glue impregnation depth and angle.
It improved the quality and efficiency of glove sampling, reduced the intensity of manual labor, ensured the accuracy of dipping depth and angle, and ensured consistent quality of vibration-assisted glue application.
Smart Images
Figure CN223918446U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of glove research and development equipment technology, specifically a fully automatic glove prototyping machine. Background Technology
[0002] In the development of new dipped gloves, prototyping is required to facilitate subsequent performance research and testing of the new gloves.
[0003] During the glove prototyping process, various dip angles and depths of adhesive application need to be controlled by hand. Currently, the prototyping of dipped gloves is generally done manually. However, the accuracy of manually controlling the dip angle and depth is poor, resulting in inconsistent glove sample quality. This hinders subsequent performance testing of the glove samples. Furthermore, manual glove prototyping is inefficient. After dipping, manual vibration and spraying of adhesive by hand further increases the labor intensity. Utility Model Content
[0004] The purpose of this invention is to provide a fully automatic glove sampling machine that can replace manual sampling, thereby ensuring sampling quality and improving sampling efficiency.
[0005] The technical solution adopted by this utility model to solve its technical problem is: a fully automatic glove sampling machine, including a support platform, a movable frame, a rotary support shaft, a hand-feel clamping mechanism, a hand-feel vibration mechanism, and a controller. A support frame is fixedly installed on the upper part of the support platform, and a sliding groove is provided on the upper part of the support frame. The upper part of the movable frame is fitted into the sliding groove. The movable frame can move up and down and left and right and be positioned on the support frame. The rotary support shaft is rotatably installed on the lower part of the movable frame, and the rotary support shaft can rotate 360 degrees. The hand-feel clamping mechanism and the hand-feel vibration mechanism are both installed on the rotary support shaft. The hand-feel clamping mechanism is used to clamp and fix the hand, and the hand-feel vibration mechanism is used to vibrate the hand. The controller can control the operation of the movable frame, the rotary support shaft, the hand-feel clamping mechanism, and the hand-feel vibration mechanism.
[0006] Preferably, the support frame includes a support plate, the slide groove is distributed in a square along the length of the support plate and is located in the middle of the support plate, and a sliding support seat is provided on one side of the slide groove, the sliding support seat can move left and right and be positioned on the support plate.
[0007] Furthermore, the movable frame includes a vertical rod and a U-shaped frame. The U-shaped frame is fixedly installed at the bottom of the vertical rod. The vertical rod is vertically sleeved in the sliding support seat and the sliding groove. The vertical rod can move up and down and be positioned relative to the sliding support seat.
[0008] Furthermore, the rotary support shaft is rotatably disposed on the lower inner side of the U-shaped frame, and a rotary drive mechanism is disposed on the outer side of the U-shaped frame. The rotary drive mechanism is used to realize the rotational movement and positioning of the rotary support shaft.
[0009] Furthermore, the hand-feeding clamping mechanism includes two sets of clamping components, which are symmetrically distributed on the rotary support shaft. Each set of clamping components includes a first fixed seat and a first clamping cylinder. The first fixed seat is fixedly mounted on the rotary support shaft, and the first clamping cylinder is inverted and fixedly mounted on the corresponding first fixed seat. A top pressure plate is fixedly mounted on the movable end of the first clamping cylinder, and a clamping plate located below the top pressure plate is mounted on the first fixed seat.
[0010] Furthermore, the hand-touch vibration mechanism includes a second fixed seat, a slide cylinder, a vibrating plate, and a vibration motor. The second fixed seat is fixedly disposed at the middle position of the rotary support shaft. The slide cylinder is fixedly disposed on the second fixed seat. The vibrating plate is fixedly disposed on the sliding seat of the slide cylinder, and the vibrating plate is located directly below the gap between the two top pressure plates. The vibration motor is fixedly disposed at the lower part of the vibrating plate.
[0011] Furthermore, a rubber pad is fixedly installed on the upper part of the vibrating plate.
[0012] Furthermore, a detection positioning plate is fixedly installed on the left side of the first fixed base located on the front side, and a photoelectric detection switch for detecting the detection positioning plate is installed on one side of the U-shaped frame.
[0013] Furthermore, a hand-touch placement rack is provided on the upper left side of the support platform.
[0014] Furthermore, several glove dipping pools are placed on the support platform.
[0015] The beneficial effects of this utility model are as follows: This utility model has a simple structure and is convenient to process and manufacture. By utilizing the program set in the controller, the glove sampling process can be automated, which not only improves sampling efficiency and quality but also reduces the labor intensity of sampling. By utilizing the forward and backward and up and down movement of the moving frame, the sampling hand can move forward and backward and up and down, thus facilitating the smooth movement of the sampling hand at each sampling station. At the same time, it can achieve precise control of the dipping depth. By utilizing the vibration motor, the sampling hand can vibrate and spray glue at the dipping station, and the vibration frequency is consistent, thus ensuring the quality of glue spraying. By utilizing the 360-degree rotation function of the rotary support shaft, the dipping angle of the sampling hand can be adjusted at any time, thus facilitating the smooth progress of the sampling process. Attached Figure Description
[0016] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some preferred embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0017] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0018] Figure 2 This is a schematic diagram of the first partial structure of the present invention;
[0019] Figure 3 This is a schematic diagram of the second partial structure of the present invention;
[0020] Figure 4 for Figure 1 Enlarged view of point A in the middle;
[0021] In the diagram: 1 Support platform, 11 Support frame, 12 Support plate, 121 Slide groove, 122 First linear guide rail, 123 First rack, 13 Sliding support seat, 14 First stepper motor, 141 First drive gear, 15 Second stepper motor, 2 Moving frame, 21 Vertical rod, 211 Second linear guide rail, 212 Second rack, 22 U-shaped frame, 221 Photoelectric detection switch, 3 Hand-touch rotary support shaft, 31 Third stepper motor, 32 Gearbox, 33 Through-hole conductive slip ring, 34 Through-hole air guide slip ring, 41 First fixed seat, 411 Clamping plate, 412 Detection and positioning plate, 42 First clamping cylinder, 421 Top pressure plate, 51 Second fixed seat, 52 Slide cylinder, 53 Vibration plate, 54 Vibration motor, 6 Hand-touch placement frame, 7 Glove dipping tank. Detailed Implementation
[0022] The following will describe specific embodiments and appendices. Figure 1-4 The technical solutions in the embodiments of this utility model are clearly and completely described below. Obviously, the described embodiments are only some preferred embodiments of this utility model, and not all embodiments. Those skilled in the art can make similar modifications without departing from the spirit of this utility model. Therefore, this utility model is not limited to the specific embodiments disclosed below.
[0023] This utility model provides a fully automatic glove sampling machine (such as...). Figure 1As shown, the machine includes a support platform 1, a movable frame 2, a rotary support shaft 3, a hand-held clamping mechanism, a hand-held vibration mechanism, and a controller. In this specific embodiment, the controller can be a mature PLC controller known in the prior art. Furthermore, to facilitate the setting and modification of the program within the controller, a control panel can be used in conjunction with the PLC controller. The control programs for each sampling process can be pre-set within the controller to achieve fully automatic sampling control. The support platform 1 is used to support the entire sampling machine and stably place it on the ground. The support platform 1 can be manufactured using various steel materials through welding. A support frame 11 is fixedly installed on the upper part of the support platform 1, and a sliding groove 121 is provided on the upper part of the support frame 11. The upper part of the movable frame 2 is fitted into the sliding groove 121, and the movable frame 2 can move up and down and left and right and be positioned on the support frame 11. The return support shaft 3 is rotatably mounted on the lower part of the movable frame 2, and the rotary support shaft 3 can rotate 360 degrees. The hand-touch clamping mechanism and the hand-touch vibration mechanism are both mounted on the rotary support shaft 3. The hand-touch clamping mechanism is used to clamp and fix the hand-touch. The hand-touch vibration mechanism vibrates the hand-touch, and by moving the movable frame 2 left and right, the hand-touch can move left and right, thus facilitating smooth switching of the hand-touch between various sampling stations. By moving the movable frame 2 up and down, the up and down movement of the hand-touch can be controlled, thus facilitating precise control of the impregnation depth of the hand-touch. By using the 360-degree rotation function of the rotary support shaft 3, the impregnation angle of the hand-touch can be controlled, thus facilitating the smooth progress of the sampling process. The controller can control the operation of the movable frame 2, the rotary support shaft 3, the hand-touch clamping mechanism, and the hand-touch vibration mechanism.
[0024] Based on the above embodiments, the specific implementation of the support frame 11 is as follows: The support frame 11 includes a support plate 12, which is fixedly mounted on the support platform 1 by four support columns. The sliding groove 121 is distributed in a square along the length of the support plate 12 and is located in the middle of the support plate 12. A sliding support seat 13 is provided on one side of the sliding groove 121. The sliding support seat 13 can move left and right and be positioned on the support plate 12. The process of the sliding support seat 13 reciprocating left and right on the support plate 12 can be driven by a screw drive mechanism, a cylinder, a hydraulic cylinder, an electric cylinder, or a gear and rack mechanism. In this specific embodiment, the left and right reciprocating movement of the sliding support seat 13 is driven by a gear and rack transmission mechanism. Specifically, a sliding support seat 13 is fixedly mounted on one side of the sliding groove 121. There are two linear guide rails 122. The bottom of the sliding support 13 is slidably locked onto the two linear guide rails 122. A first stepper motor 14 is fixedly mounted on the sliding support 13. A first drive gear 141 is fixedly mounted on the output shaft of the first stepper motor 14. A first rack 123 that meshes with the first drive gear 141 is fixedly mounted on the support plate 12. By driving the first drive gear 141 with the first stepper motor 14, the sliding support 13 can move back and forth on the support plate 12. By utilizing the self-locking capability of the first stepper motor 14, the sliding support 13 can be fixed after movement. The first stepper motor 14 is electrically connected to the controller. The operation control of the first stepper motor 14 is realized by the setting program in the controller, thereby realizing the left and right movement control of the sliding support 1213.
[0025] Based on the above embodiments, the specific implementation of the movable frame 2 is as follows: The movable frame 2 includes a vertical rod 21 and a U-shaped frame 22. To facilitate the vertical movement guidance of the vertical rod 21, the vertical rod 21 is made into a square rod, and to reduce the weight of the vertical rod 21, the square rod is hollow inside. The U-shaped frame 22 is fixedly installed at the bottom of the vertical rod 21. Specifically, the vertical rod 21 can be fixedly connected to the U-shaped frame 22 by welding. The vertical rod 21 is vertically sleeved on the sliding support seat 13, and at the same time, the vertical rod 21 is vertically sleeved in the sliding groove 12. The vertical rod 21 can move up and down and be positioned relative to the sliding support seat 13. The vertical linear reciprocating motion of the vertical rod 21 on the sliding support seat 13 can be driven by a screw drive mechanism, a cylinder, a hydraulic cylinder, an electric cylinder, or a gear and rack mechanism. In this specific embodiment, the vertical reciprocating linear movement of the vertical rod 21 is achieved by the gear and rack mechanism. Specifically, in the sliding support... A square frame is fixedly mounted on the support 13, and the square frame is located directly above the slide groove 12. A guide slide groove is provided on each of the three inner side walls of the square frame. A linear guide rail 211 is provided on the vertical rod 21, which is respectively engaged with the three guide slide grooves. The linear guide rail 211 is locked in the guide slide groove. A second rack 212 is fixedly mounted on the remaining side wall of the vertical rod 21. A second stepper motor 15 is fixedly mounted on the sliding support 13. A drive gear is fixedly mounted on the output shaft of the second stepper motor 15. The drive gear meshes with the second rack 212. The rotation of the drive gear driven by the second stepper motor 15 realizes the up-and-down reciprocating sliding of the vertical rod 21. The braking function of the second stepper motor 15 realizes the vertical positioning of the vertical rod 21 on the sliding support 13. The second stepper motor 15 is electrically connected to the controller. The operation control of the second stepper motor 15 is realized by the control program set in the controller, thereby realizing the up-and-down movement control of the moving frame 2.
[0026] Based on the above embodiments, the specific implementation of the rotary support shaft 3 on the U-shaped frame 22 is as follows: the rotary support shaft 3 is rotatably disposed inside the lower side of the U-shaped frame 22. Specifically, both ends of the rotary support shaft 3 are sleeved on two bearings on the U-shaped frame 22. A rotary drive mechanism is disposed on the outer side of the U-shaped frame 22, and the rotary drive mechanism is used to realize the rotational movement and positioning of the rotary support shaft 3. Specifically, the rotary drive mechanism includes a third stepper motor 31 and a reduction gearbox 32, and the reduction gearbox 32 is fixedly disposed on the U-shaped frame 22. On one side of the frame 22, the third stepper motor 31 is fixedly mounted on one side of the reduction gearbox 32. The third stepper motor 31 drives the output shaft of the reduction gearbox 32. The output shaft of the reduction gearbox 32 and the rotary support shaft 3 are connected by a key transmission. The braking function of the third stepper motor 31 is used to achieve the rotation positioning of the rotary support shaft 3. The third stepper motor 31 is electrically connected to the controller. The operation control of the third stepper motor 31 is achieved by using the program set in the controller, thereby achieving the rotation angle control of the rotary support shaft 3.
[0027] Based on the above embodiments, the specific implementation of the hand-feeling clamping mechanism is as follows: The hand-feeling clamping mechanism includes two sets of clamping components, which are symmetrically distributed on the rotary support shaft 3. Each set of clamping components includes a first fixed seat 41 and a first clamping cylinder 42. The first fixed seat 41 is fixedly mounted on the rotary support shaft 3, and the first clamping cylinder 42 is inverted and fixedly mounted on the corresponding first fixed seat 41. A top pressure plate 421 is fixedly mounted on the movable end of the first clamping cylinder 42, and a clamping plate 411 located below the top pressure plate 421 is mounted on the first fixed seat 41. In actual application, when the end of the hand is located on the clamping plate 411, the first clamping cylinder 42 drives the top pressure plate 421 to extend downward, thereby achieving clamping and fixing of the end of the hand. In actual application, the electromagnetic reversing valve that controls the air supply of the first clamping cylinder 42 is controlled by the program set in the controller, thereby achieving the extension and retraction control of the first clamping cylinder 42.
[0028] Based on the above embodiments, the specific implementation of the hand-touch vibration mechanism is as follows: The hand-touch vibration mechanism includes a second fixed base 51, a slide cylinder 52, a vibrating plate 53, and a vibration motor 54. The slide cylinder 52 and the vibration motor 54 are both commercially known and mature technologies; therefore, their specific structures and working principles are not described in detail. The second fixed base 51 is fixedly disposed at the middle position of the rotary support shaft 3, and the slide cylinder 52 is fixedly disposed on the second fixed base 51. Plate 53 is fixedly mounted on the sliding seat of the slide cylinder 52, and the vibrating plate 53 is located directly below the gap between the two top pressure plates 421. The vibration motor 53 is fixedly mounted on the lower part of the vibrating plate 53. In actual application, after the hand-held device is clamped and fixed using the hand-held clamping mechanism, the slide cylinder 52 drives the vibrating plate 53 to move upward, so that the upper part of the vibrating plate 53 is in contact with the bottom of the hand-held device. When the vibration motor 54 works, it drives the vibrating plate 53 to vibrate, and the vibration of the vibrating plate 53 achieves the vibration of the hand-held device. Furthermore, to facilitate the full contact between the vibrating plate 53 and the hand-held device and to achieve sufficient vibration of the hand-held device, a rubber pad is fixedly mounted on the upper part of the vibrating plate 53. In actual application, the electromagnetic reversing valve that controls the air supply of the slide cylinder 52 is controlled by the program set in the controller, thereby realizing the extension and retraction control of the slide cylinder 52.
[0029] During the rotation of the rotary support shaft 3, in order to prevent the air pipe of the cylinder and the power line of the vibration motor from getting tangled, a through-hole air guide slip ring 33 and a through-hole conductive slip ring 32 are respectively fitted at both ends of the rotary support shaft 3. The fixed rings of the through-hole air guide slip ring 33 and the through-hole conductive slip ring 32 are fixed relative to each other on the side wall of the U-shaped frame 22, and the rotating rings of the through-hole air guide slip ring 33 and the through-hole conductive slip ring 32 are fixed relative to each other on the rotary support shaft 3. The slide cylinder 52 is connected to the sliding ring of the through-hole air guide slip ring 33 to realize the air pipe connection, and the vibration motor 54 is electrically connected to the sliding ring of the through-hole conductive slip ring 32.
[0030] In practical applications, to facilitate the return of the hand-feeding clamping mechanism to its initial working angle for initial hand-feeding, a detection positioning plate 412 is fixedly installed on the left side of the first fixed base 41 located at the front. A photoelectric detection switch 221 for detecting the detection positioning plate 412 is installed on one side of the U-shaped frame 22. The photoelectric detection switch 221 is electrically connected to the controller. When the sampling operation is completed and the rotary support shaft 3 needs to return to its initial angle, during the rotation of the rotary support shaft 3, when the photoelectric detection switch 2211 detects the detection positioning plate 412, it sends a detection signal to the controller. After receiving the detection signal, the controller stops the operation of the third stepper motor 31, thereby causing the rotary support shaft 3 to return to its initial working angle.
[0031] Based on the above embodiments, in order to facilitate the placement of the hand and to use the first clamping cylinder 42 to clamp and fix the hand, a hand placement frame 6 is provided on the upper left side of the support platform 1. The hand placement frame 6 is provided with a hand placement positioning mark so that the initial accurate positioning of the hand placement frame 6 can be achieved when the hand placement frame 6 is placed.
[0032] Furthermore, to facilitate the hand-touching rubber dipping operation, several glove dipping pools 7 are placed on the support platform 1. The glove dipping pools 7 are used to store a certain amount of natural rubber or synthetic rubber.
[0033] In this utility model, "upper", "lower", "front", "back", "left", and "right" are all relative positions used to facilitate the description of positional relationships, and therefore cannot be understood as absolute positions as limitations on the scope of protection.
[0034] Except for the technical features described in the specification, all other technologies are known to those skilled in the art.
[0035] The preferred embodiments and examples of the present invention have been described in detail above with reference to the accompanying drawings. However, the present invention is not limited to the above embodiments and examples. For those skilled in the art, several improvements and modifications can be made without departing from the concept of the present invention, and these improvements and modifications should also be considered within the protection scope of the present invention.
Claims
1. A fully automatic glove prototyping machine, characterized in that, The device includes a support platform, a movable frame, a rotary support shaft, a hand-feed clamping mechanism, a hand-feed vibration mechanism, and a controller. A support frame is fixedly mounted on the upper part of the support platform, and a sliding groove is provided on the upper part of the support frame. The upper part of the movable frame is fitted into the sliding groove, and the movable frame can move up and down and left and right and be positioned on the support frame. The rotary support shaft is rotatably mounted on the lower part of the movable frame and can rotate 360 degrees. The hand-feed clamping mechanism and the hand-feed vibration mechanism are both mounted on the rotary support shaft. The hand-feed clamping mechanism is used to clamp and fix the hand, and the hand-feed vibration mechanism is used to vibrate the hand. The controller can control the operation of the movable frame, the rotary support shaft, the hand-feed clamping mechanism, and the hand-feed vibration mechanism.
2. The fully automatic glove sampling machine according to claim 1, characterized in that, The support frame includes a support plate, and the slide groove is distributed in a square along the length of the support plate and located in the middle of the support plate. A sliding support seat is provided on one side of the slide groove, and the sliding support seat can move left and right and be positioned on the support plate.
3. The fully automatic glove sampling machine according to claim 2, characterized in that, The movable frame includes a vertical rod and a U-shaped frame. The U-shaped frame is fixedly installed at the bottom of the vertical rod. The vertical rod is vertically fitted into the sliding support seat and the sliding groove. The vertical rod can move up and down and be positioned relative to the sliding support seat.
4. The fully automatic glove prototyping machine according to claim 3, characterized in that, The rotary support shaft is rotatably disposed inside the lower side of the U-shaped frame, and a rotary drive mechanism is disposed outside the U-shaped frame. The rotary drive mechanism is used to realize the rotational movement and positioning of the rotary support shaft.
5. The fully automatic glove prototyping machine according to claim 4, characterized in that, The hand-feeding clamping mechanism includes two sets of clamping components, which are symmetrically distributed on the rotary support shaft. Each set of clamping components includes a first fixed seat and a first clamping cylinder. The first fixed seat is fixedly mounted on the rotary support shaft, and the first clamping cylinder is inverted and fixedly mounted on the corresponding first fixed seat. A top pressure plate is fixedly mounted on the movable end of the first clamping cylinder, and a clamping plate located below the top pressure plate is mounted on the first fixed seat.
6. The fully automatic glove prototyping machine according to claim 5, characterized in that, The hand-touch vibration mechanism includes a second fixed base, a slide cylinder, a vibrating plate, and a vibration motor. The second fixed base is fixedly disposed at the middle position of the rotary support shaft. The slide cylinder is fixedly disposed on the second fixed base. The vibrating plate is fixedly disposed on the sliding seat of the slide cylinder, and the vibrating plate is located directly below the gap between the two top pressure plates. The vibration motor is fixedly disposed at the lower part of the vibrating plate.
7. The fully automatic glove prototyping machine according to claim 6, characterized in that, A rubber pad is fixedly installed on the upper part of the vibrating plate.
8. A fully automatic glove prototyping machine according to claim 6, characterized in that, in A detection positioning plate is fixedly installed on the left side of the first fixed base located at the front, and a photoelectric detection switch for detecting the detection positioning plate is installed on one side of the U-shaped frame.
9. A fully automatic glove prototyping machine according to claim 8, characterized in that, A hand-touch placement rack is installed on the upper left side of the support platform.
10. A fully automatic glove prototyping machine according to claim 9, characterized in that, Several glove dipping pools are placed on the support platform.