Coating filling station
An automated paint filling system that uses photoelectric sensors to control solenoid valves and conveyor belts to transport empty paint canisters solves the problem of poor safety for workers near the filling port, and achieves an efficient and safe paint filling process.
Patent Information
- Application Number
- CN202520651808.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-09
- Publication Date
- 2026-02-17
- Estimated Expiration
- 2035-04-09
AI Technical Summary
In the current paint filling process, workers need to be close to the filling port and exposed to harmful gases, resulting in poor safety and low efficiency.
The system uses photoelectric sensors to control solenoid valves, a conveyor belt to transport empty barrels, a stirring assembly to prevent paint sedimentation, and a limit assembly to fix the empty barrels, thus achieving automated filling.
It improves the safety and efficiency of paint filling, reduces the risk of workers being exposed to harmful gases, and has a simple structure and is easy to operate.
Smart Images
Figure CN223919769U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to paint filling technical field, more specifically, the utility model relates to paint filling station. BACKGROUND
[0002] Paint is a kind of material that can be coated on the surface of object by different construction technology, forming the solid film of firm adhesion, certain strength and continuity, the paint product of production and processing is filled into various packaging containers according to certain specifications and standards, before filling, the quality of paint needs to be inspected, to ensure that various indexes such as color, viscosity, drying time, hiding power meet product standards, and meanwhile, the packaging container needs to be cleaned, disinfected and inspected.
[0003] The existing paint is filled by manual empty barrel filling paint, and the valve is manually closed after the empty barrel is filled, but the worker needs to be close to the filling port, as a large amount of irritating harmful gas is continuously volatilized from the filling port, the worker is exposed to such environment for a long time, which can easily cause respiratory diseases, and the safety performance is poor, and the efficiency of manual filling is low. UTILITY MODEL CONTENT
[0004] In order to overcome the above-mentioned defects of the prior art, the utility model provides a paint filling station, which aims to solve the problems raised in the above background.
[0005] In order to achieve the above-mentioned purpose, the utility model provides the following technical scheme: a paint filling station, comprising a base and two transmission belts, and the bottom ends of the two transmission belts are fixedly connected with the base, the top end of the base is fixedly connected with a U-shaped plate, the inside rear side of the U-shaped plate is fixedly installed with a photoelectric sensor, the top end of the U-shaped plate is fixedly connected with a storage barrel, the bottom end of the storage barrel is fixedly communicated with a vertical pipe, the bottom end of the vertical pipe is fixedly communicated with a discharge hopper, and an electromagnetic valve is fixedly installed on the vertical pipe, the top of the storage barrel is provided with a cover plate, the cover plate is provided with a stirring assembly, and the stirring assembly comprises a first stepper motor, a rotating shaft and a plurality of stirring rods.
[0006] Further, the first stepper motor is fixedly installed at the top end of the cover plate, and the output shaft end of the first stepper motor is fixedly connected with the rotating shaft, and the plurality of stirring rods are fixedly sleeved on the rotating shaft.
[0007] It can be seen that, in the above technical scheme, the paint stored in the storage barrel is conveniently stirred.
[0008] Further, two transparent plates are fixedly installed on the storage barrel, wherein the transparent plates play a role in facilitating the observation of paint.
[0009] Further, two bolts are arranged on the cover plate, and the cover plate and the storage barrel are fixedly connected through the two bolts.
[0010] It can be seen that, in the technical scheme, the fixing between the cover plate and the storage barrel is released by the bolt, the cover plate is taken out, and new paint is added into the storage barrel.
[0011] Further, a T-shaped plate is movably arranged between the two transmission belts, and the bottom end of the T-shaped plate is fixedly connected with the base.
[0012] It can be seen that, in the technical scheme, the paint barrel on one of the transmission belts can be moved into the other transmission belt through the T-shaped plate.
[0013] Further, a support frame is fixedly connected with the top end of the base and located at the bottom position of one of the transmission belts, a limiting assembly is arranged on the support frame, and the limiting assembly comprises a second stepper motor, a reversible screw rod, two sliding blocks, two connecting frames and two limiting plates.
[0014] Further, the second stepper motor is fixedly installed on the front side of the support frame, and the output shaft end of the second stepper motor is fixedly connected with the reversible screw rod, the front and rear ends of the reversible screw rod are movably connected with the support frame through bearings, the two sliding blocks are threadedly connected with the reversible screw rod, and the two sides of the two connecting frames are fixedly connected with the two sliding blocks and the two limiting plates.
[0015] It can be seen that, in the technical scheme, the empty barrel can be conveniently extruded and limited.
[0016] The technical effects and advantages of the utility model are as follows:
[0017] 1. The utility model discloses a kind of paint filling machines, including base, transmission belt, empty barrel, storage barrel, electromagnetic valve, light sensor, photoelectric sensor, discharge hopper, first stepper motor and a plurality of stirring rods, the base is fixedly connected with the transmission belt, the transmission belt is fixedly connected with empty barrel, and the bottom of the storage barrel is fixedly connected with the base.
[0018] 2. When the transmission belt transports empty barrel, two limiting plates can limit empty barrel, so that empty barrel is located below discharge hopper, before filling paint, second stepper motor works to drive two connecting frames and two limiting plates to move towards each other, two limiting plates are extruded and limited to empty barrel, to prevent empty barrel from moving during filling, simple structure, convenient to use. BRIEF DESCRIPTION OF DRAWINGS
[0019] The structure, proportion, size and the like shown in the specification are only used to cooperate with the content disclosed in the specification, to be understood and read by those skilled in the art, and do not have technical substantive significance, and any modification of the structure, change of the proportion relationship or adjustment of the size, without affecting the effects and purposes that can be achieved by the utility model, should still fall within the scope of the technical content disclosed by the utility model.
[0020] Figure 1 It is a whole structure schematic view of the utility model;
[0021] Figure 2 It is a whole structure back view of the utility model;
[0022] Figure 3 It is a limiting assembly structure schematic view of the utility model;
[0023] Figure 4 It is a U-shaped plate section view and storage barrel section view assembly structure schematic view of the utility model;
[0024] Figure 5 It is a Figure 4 structure schematic view of the utility model.
[0025] In the figure: 1, base; 2, transmission belt; 3, U-shaped plate; 4, support frame; 5, limiting assembly; 6, photoelectric sensor; 7, storage barrel; 8, cover plate; 9, first stepper motor; 10, transparent plate; 11, rotating shaft; 12, stirring rod; 13, bolt; 14, vertical pipe; 15, discharge hopper; 16, electromagnetic valve; 17, T-shaped plate; 501, second stepper motor; 502, forward and reverse screw rod; 503, sliding block; 504, connecting frame; 505, limiting plate. DETAILED DESCRIPTION
[0026] The embodiments of the utility model are described below by specific examples, and those skilled in the art can easily understand other advantages and effects of the utility model from the content disclosed in the specification. Obviously, the described examples are part of the embodiments of the utility model, not all the embodiments. Based on the examples in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of the utility model.
[0027] Refer to the drawings in the specification Figures 1-5The paint filling station of the embodiment comprises a base 1 and two transmission belts 2, the bottom ends of the two transmission belts 2 are fixedly connected with the base 1, the top end of the base 1 is fixedly connected with a U-shaped plate 3, the inside rear side of the U-shaped plate 3 is fixedly installed with a photoelectric sensor 6, the top end of the U-shaped plate 3 is fixedly connected with a storage barrel 7, the bottom end of the storage barrel 7 is fixedly communicated with a vertical pipe 14, the bottom end of the vertical pipe 14 is fixedly communicated with a discharge hopper 15, and an electromagnetic valve 16 is fixedly installed on the vertical pipe 14, the top of the storage barrel 7 is provided with a cover plate 8, the cover plate 8 is provided with a stirring assembly, the stirring assembly comprises a first stepper motor 9, a rotating shaft 11 and a plurality of stirring rods 12.
[0028] Further, the first stepper motor 9 is fixedly installed at the top end of the cover plate 8, and the output shaft end of the first stepper motor 9 is fixedly connected with the rotating shaft 11, and the plurality of stirring rods 12 are fixedly sleeved on the rotating shaft 11.
[0029] Further, two transparent plates 10 are fixedly installed on the storage barrel 7, wherein the transparent plates 10 play a role in facilitating observation of the paint, two bolts 13 are arranged on the cover plate 8, and the cover plate 8 and the storage barrel 7 are fixedly connected through the two bolts 13.
[0030] Further, a T-shaped plate 17 is movably arranged between the two transmission belts 2, and the bottom end of the T-shaped plate 17 is fixedly connected with the base 1.
[0031] Further, a support frame 4 is fixedly connected at the top end of the base 1 and located at the bottom position of one of the transmission belts 2, a limiting assembly 5 is arranged on the support frame 4, the limiting assembly 5 comprises a second stepper motor 501, a forward and reverse screw rod 502, two sliding blocks 503, two connecting frames 504 and two limiting plates 505, the second stepper motor 501 is fixedly installed on the front side of the support frame 4, the output shaft end of the second stepper motor 501 is fixedly connected with the forward and reverse screw rod 502, the front and rear ends of the forward and reverse screw rod 502 are movably connected with the support frame 4 through bearings, the two sliding blocks 503 are threadedly connected with the forward and reverse screw rod 502, and the two sides of the two connecting frames 504 are respectively fixedly connected with the two sliding blocks 503 and the two limiting plates 505.
[0032] When the transmission belt 2 transports the empty barrels, the two limiting plates 505 can limit the empty barrels so that the empty barrels are located directly below the discharge hopper 15, when filling the paint, the second stepper motor 501 is started, the second stepper motor 501 drives the forward and reverse screw rod 502 to rotate, since the two sliding blocks 503 are both in threaded connection with the forward and reverse screw rod 502, the supporting frame 4 limits the rotation of the two sliding blocks 503, therefore, the forward and reverse screw rod 502 can drive the two sliding blocks 503 to move towards each other, thereby driving the two connecting frames 504 and the two limiting plates 505 to move towards each other, the empty barrels are extruded and limited by the two limiting plates 505, so as to prevent the empty barrels from moving during filling, the structure is simple and convenient to use, and the paint barrels on one of the transmission belts 2 can be moved into the other transmission belt 2 through the T-shaped plate 17.
[0033] The use method of the embodiment is:
[0034] In use, the empty barrels are placed on the transmission belt 2, the transmission belt 2 drives the empty barrels to move horizontally, when the photoelectric sensor 6 detects the empty barrels, the electromagnetic valve 16 is opened, the paint in the storage barrel 7 flows out through the stand pipe 14, and finally flows into the empty barrels through the discharge hopper 15, the other transmission belt 2 transports the filled paint barrels, the first stepper motor 9 is started, the first stepper motor 9 drives the rotating shaft 11 to rotate, thereby driving the plurality of stirring rods 12 to rotate, the plurality of stirring rods 12 stir the paint stored in the storage barrel 7, so as to prevent the paint from precipitating, so as to circulate and reciprocate to fill the paint, the operation is simple, the safety performance is high, and the filling efficiency is effectively improved, the capacity of the paint in the storage barrel 7 is observed through the transparent plate 10, when the paint is insufficient, the fixing between the cover plate 8 and the storage barrel 7 is released through the bolt 13, the cover plate 8 is taken out and new paint is added into the storage barrel 7.
[0035] The contents not described in detail in the specification all belong to the prior art known by those skilled in the art, and the model parameters of various electrical appliances are not specifically limited, and conventional equipment can be used, in the technical solution, the electrical appliance control elements not mentioned belong to the prior art, therefore, are not shown in the drawings, and will not be described here.
[0036] The above is only a preferred embodiment of the utility model, and does not limit the utility model, any modification, equivalent replacement and improvement made within the spirit and principle of the utility model should be included in the protection scope of the utility model. The above is only a preferred embodiment of the utility model, and does not limit the utility model, any modification, equivalent replacement and improvement made within the spirit and principle of the utility model should be included in the protection scope of the utility model.
Claims
1. A paint filling station, comprising a base (1) and two transmission belts (2), and the bottom end of each of the two transmission belts (2) is fixedly connected with the base (1), characterized in that: The top end of the base (1) is fixedly connected with a U-shaped plate (3), the inner rear side of the U-shaped plate (3) is fixedly installed with a photoelectric sensor (6), the top end of the U-shaped plate (3) is fixedly connected with a storage barrel (7), the bottom end of the storage barrel (7) is fixedly communicated with a vertical pipe (14), the bottom end of the vertical pipe (14) is fixedly communicated with a discharge hopper (15), and an electromagnetic valve (16) is fixedly installed on the vertical pipe (14), the top of the storage barrel (7) is provided with a cover plate (8), the cover plate (8) is provided with a stirring assembly, and the stirring assembly comprises a first stepping motor (9), a rotating shaft (11) and a plurality of stirring rods (12). The top end of the base (1) is fixedly connected with a support frame (4) at the bottom position of one of the transmission belts (2), the support frame (4) is provided with a limiting assembly (5), and the limiting assembly (5) comprises a second stepping motor (501), a reversible screw rod (502), two sliding blocks (503), two connecting frames (504) and two limiting plates (505).
2. A paint filling station according to claim 1, characterised in that: The first stepping motor (9) is fixedly installed at the top end of the cover plate (8), and the output shaft end of the first stepping motor (9) is fixedly connected with the rotating shaft (11), and a plurality of the stirring rods (12) are fixedly sleeved on the rotating shaft (11).
3. The paint filling station of claim 1, wherein: Two transparent plates (10) are fixedly installed on the storage barrel (7), wherein the transparent plates (10) facilitate observation of the paint.
4. The paint filling station of claim 1, wherein: Two bolts (13) are arranged on the cover plate (8), and the cover plate (8) and the storage barrel (7) are fixedly connected by the two bolts (13).
5. The paint filling station of claim 1, wherein: A T-shaped plate (17) is movably arranged between the two transmission belts (2), and the bottom end of the T-shaped plate (17) is fixedly connected with the base (1).
6. The paint filling station of claim 1, wherein: The second stepping motor (501) is fixedly installed on the front side of the support frame (4), and the output shaft end of the second stepping motor (501) is fixedly connected with the reversible screw rod (502), the front and rear ends of the reversible screw rod (502) are movably connected with the support frame (4) through bearings, the two sliding blocks (503) are threadedly connected with the reversible screw rod (502), and the two sides of the two connecting frames (504) are fixedly connected with the two sliding blocks (503) and the two limiting plates (505).