Supporting wheel wear-resisting plate capable of being used secondarily

By designing reusable support wheel wear plates and adopting a double-sided countersunk and wear monitoring system, the problems of single-sided use of wear plates and inconvenience of wear detection have been solved, realizing the efficient utilization of wear plates and automatic monitoring and maintenance, and improving the operational stability and flexibility of the incinerator.

CN223920324UActive Publication Date: 2026-02-17TIANJIN TAIHUAN RENEWABLE RESOURCES UTILIZATION CO LTD
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Patent Information

Application Number
CN202520719056.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-16
Publication Date
2026-02-17
Estimated Expiration
2035-04-16

AI Technical Summary

Technical Problem

The wear-resistant plates in the existing incinerator grate drive structure can only be used on one side after the support wheel wears out, which leads to waste and lacks wear monitoring function. It relies on manual visual inspection on a regular basis, which is not flexible and practical.

Method used

A reusable support wheel wear plate was designed, which adopts a plate assembly with countersunk recesses on both sides. Combined with the positioning seat, limit top spring and distance sensor in the connecting assembly, the wear plate can be flipped for use and wear monitoring can be realized, ensuring rolling friction and timely alarm replacement.

Benefits of technology

This technology enables the dual-sided use of wear-resistant plates, reducing frictional loss and improving utilization. Through automatic monitoring and preventive maintenance, it enhances the flexibility and stability of the device and reduces the hassle of manual inspection.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a supporting wheel wear-resisting plate capable of being used secondarily, which relates to the technical field of wear-resisting plates and comprises a wear-resisting plate fixedly mounted at the bottom of a positioning seat through countersunk bolts. When the contact surface of the wear-resisting plate and the guide wheel are abraded, the wear-resisting plate is turned over for use and can be reused, the utilization rate is improved, the connecting assembly has the function of monitoring the abrasion degree between the supporting wheel and the wear-resisting plate, manual visual detection is not needed, and maintenance and replacement can be conducted in time when abrasion occurs between the supporting wheel and the wear-resisting plate; the device is simple in structure and stable in use, and solves the problems that only one surface of an existing wear-resisting plate is provided with a countersunk head recess, the other surface of the wear-resisting plate cannot be installed and used again and can only be replaced, waste is caused, an incinerator grate transmission structure does not have a function of monitoring the wear degree of the wear-resisting plate and a supporting wheel, and the wear degree between the wear-resisting plate and the supporting wheel can only be manually and regularly detected visually. And the trouble is avoided.
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Description

TECHNICAL FIELD

[0001] The utility model belongs to wear -resistant plate technical field, more specifically, especially, it is related to a kind of support wheel wear -resistant plate of secondary use. BACKGROUND

[0002] Wear -resistant plate is the track contacted with support wheel in incinerator grate transmission structure, support wheel wear -resistant plate appearance size is 380mm, 125mm, 20mm thick, material 16Mn, 3 fixed screw eye are arranged on the two sides of long side, screw eye position one side is recessed, one side is flush, wear -resistant plate is finally installed together with fixed base by 6 countersunk head screws, when grate structure frame is reciprocating by hydraulic drive, wear -resistant plate and support wheel form rolling friction, to reduce transmission friction, reduce friction loss.

[0003] The wear -resistant plate in the existing incinerator grate transmission structure is used, when support wheel is worn to a certain extent, sliding friction will be generated with the contact surface of wear -resistant plate, which leads to the damage of wear -resistant plate and support wheel, wherein, support wheel is damaged and needs to be replaced, and although one side of wear -resistant plate is worn, the other side is intact, since the existing wear -resistant plate has only one side provided with countersunk recess, the other side cannot be installed and used again, and can only be replaced, which is relatively wasteful, and the incinerator grate transmission structure does not have the function of monitoring the wear degree of wear -resistant plate and support wheel, and the wear degree between wear -resistant plate and support wheel can only be detected by artificial visual inspection regularly, which is relatively troublesome, has poor flexibility and low practicality. UTILITY MODEL CONTENTS

[0004] The disclosed embodiment relates to a kind of support wheel wear -resistant plate of secondary use, it has plate body component and connecting component, wherein plate body component can reduce transmission friction by the rolling friction between wear -resistant plate and support wheel, reduce friction loss, while wear -resistant plate can be used on both sides, when wear -resistant plate contact surface and guide wheel produce wear, wear -resistant plate is used again by turning over, improve utilization, and connecting component has the function of monitoring the wear degree between support wheel and wear -resistant plate, without artificial visual inspection, support wheel and wear -resistant plate can be repaired and replaced in time when wear, use stable, flexibility, stability and practicality are extremely strong.

[0005] The first aspect of the present disclosure provides a kind of support wheel wear -resistant plate of secondary use, including plate body component and connecting component;The plate body component includes positioning seat and wear -resistant plate, the wear -resistant plate is fixedly installed at the bottom of positioning seat by countersunk head bolt, and the bottom of wear -resistant plate is in contact on support wheel;The connecting component includes fixed connection seat, and fixed connection seat is fixedly installed at the bottom of fixed base in incinerator grate transmission structure, and the positioning seat is inserted at the bottom of fixed connection seat.

[0006] In at least some embodiments, the bolt holes of the top and bottom of the wear plate are provided with countersunk recesses.

[0007] In at least some embodiments, the top of the positioning seat is provided with a track block with a "T" shaped cross section, and the bottom of the fixed connecting seat is provided with a track slot, the track block is inserted into the inside of the track slot, and the length of the track slot is slightly greater than the length of the block of the track block.

[0008] In at least some embodiments, the side surface of the track block is provided with a limiting top spring, and the two ends of the limiting top spring are respectively abutted against the inside of the track block and the inside of the fixed connecting seat.

[0009] In at least some embodiments, the acting force of the limiting top spring on the track block is greater than the rolling friction between the supporting wheel and the wear plate, and the acting force of the limiting top spring on the track block is less than the sliding friction between the supporting wheel and the wear plate.

[0010] In at least some embodiments, the connecting assembly further comprises a distance sensor, which is fixedly installed in the inside of the fixed connecting seat, and the distance sensor can monitor the distance change between itself and the track block.

[0011] Compared with the prior art, the utility model has the advantages of:

[0012] The plate body assembly can reduce the transmission friction and friction loss through the rolling friction between the plate body assembly and the supporting wheel, the wear plate can be used on both sides, the wear plate can be used again when the contact surface of the wear plate is worn by the guide wheel, the utilization rate is improved, the connecting assembly has the function of monitoring the wear degree between the supporting wheel and the wear plate, manual visual detection is not needed, the supporting wheel and the wear plate can be repaired and replaced in time when wear occurs between the supporting wheel and the wear plate, the device is stable in use, and the flexibility, stability and practicability of the device are improved. BRIEF DESCRIPTION OF DRAWINGS

[0013] Figure 1 It is a structural schematic view of the utility model.

[0014] Figure 2 It is a structural schematic view of the bottom of the utility model.

[0015] Figure 3 It is a structural schematic view of the inside of the utility model when the supporting wheel and the wear plate roll.

[0016] Figure 4 It is a structural schematic view of the utility model Figure 3 A part of the utility model is enlarged.

[0017] Figure 5 It is a structural schematic view of the utility model Figure 3 B part of the utility model is enlarged.

[0018] Figure 6 is the internal structure diagram when the support wheel and the wear plate slide friction.

[0019] In the figure, the correspondence between the component name and the figure number is:

[0020] 1, plate body assembly; 101, positioning seat; 1011, track block; 1012, limit top spring; 102, wear plate; 1021, countersunk recess;

[0021] 2, connecting assembly; 201, fixed connecting seat; 2011, track groove; 202, distance sensor;

[0022] 3, countersunk bolt. DETAILED DESCRIPTION

[0023] The embodiment of the utility model will be described in further detail below in combination with the drawings and examples.

[0024] As shown in the accompanying Figure 1 to the accompanying Figure 6 :

[0025] Example 1: the utility model provides a support wheel wear plate of secondary use, including plate body assembly 1 and connecting assembly 2, plate body assembly 1 includes positioning seat 101 and wear plate 102, wear plate 102 is fixedly installed in the bottom of positioning seat 101 by countersunk bolt 3, and the bottom of wear plate 102 is in contact on the support wheel, connecting assembly 2 includes fixed connecting seat 201 and distance sensor 202, and fixed connecting seat 201 is fixedly installed in the bottom of the fixed base in the transmission structure of the grate of the incinerator, positioning seat 101 is inserted in the bottom of fixed connecting seat 201, and distance sensor 202 is fixedly installed in the inside of fixed connecting seat 201.

[0026] Distance sensor 202 is electrically connected with external power supply and control device, and its specific structure and working principle are existing mature technology, which will not be repeated here.

[0027] In the embodiment of the present disclosure, the bolt hole of the top and bottom of wear plate 102 is provided with countersunk recess 1021, and the top and bottom of wear plate 102 are provided with countersunk recess 1021, so that when the contact surface of wear plate 102 is worn with guide wheel, wear plate 102 can be used again by turning over, and the countersunk recess 1021 arranged on both sides makes wear plate 102 always in flat state no matter how it is installed, which can realize rolling friction between wear plate 102 and support wheel stably, improve the utilization rate of wear plate 102 and has high flexibility.

[0028] In the embodiment of the present disclosure, the top of the positioning seat 101 is provided with a track block 1011 with a "T" shaped cross section, and the bottom of the fixed connecting seat 201 is provided with a track groove 2011, the track block 1011 is inserted into the inside of the track groove 2011, and the length of the track groove 2011 is slightly greater than the length of the block of the track block 1011. This design limits the moving track and maximum moving limit of the positioning seat 101 at the bottom of the fixed connecting seat 201, and the use is stable.

[0029] In the embodiment of the present disclosure, the distance sensor 202 can monitor the distance change between itself and the track block 1011, the side surface of the track block 1011 is provided with a limiting top spring 1012, and the two ends of the limiting top spring 1012 are respectively abutted against the inside of the track block 1011 and the inside of the fixed connecting seat 201. The acting force of the limiting top spring 1012 on the track block 1011 is greater than the rolling friction between the supporting wheel and the wear-resistant plate 102, and the acting force of the limiting top spring 1012 on the track block 1011 is less than the sliding friction between the supporting wheel and the wear-resistant plate 102. In use, the wear degree between the wear-resistant plate 102 and the supporting wheel can be monitored through the connecting assembly 2. Since the acting force of the limiting top spring 1012 on the track block 1011 is greater than the rolling friction between the supporting wheel and the wear-resistant plate 102 and less than the sliding friction between the supporting wheel and the wear-resistant plate 102, the rolling friction between the supporting wheel and the wear-resistant plate 102 is rolling friction in normal use. When the supporting wheel moves towards the direction of the limiting top spring 1012, the rolling friction is not enough to make the limiting top spring 1012 appear compression phenomenon through the plate body assembly 1, that is, the plate body assembly 1 does not change the use position under the action of the limiting top spring 1012 when the supporting wheel moves towards the direction of the limiting top spring 1012 in rolling friction, so the distance (interval) between the track block 1011 and the distance sensor 202 does not change. This means that the wear-resistant plate 102 and the supporting wheel are in a normal rolling friction state. With the increase of use time, when the supporting wheel is worn to a certain degree, sliding friction will occur between the contact surface of the supporting wheel and the wear-resistant plate 102. At this time, the sliding friction is greater than the elastic force of the limiting top spring 1012. Therefore, when the supporting wheel moves towards the direction of the limiting top spring 1012 thereafter, the sliding friction will make the limiting top spring 1012 appear compression phenomenon through the plate body assembly 1, that is, the plate body assembly 1 will change the use position under the action of the limiting top spring 1012 when the supporting wheel moves towards the direction of the limiting top spring 1012 in sliding friction. Therefore, the distance (interval) between the track block 1011 and the distance sensor 202 will change. After the distance sensor 202 monitors this information, it will send it to the control device and alarm, reminding the staff that sliding friction occurs between the supporting wheel and the wear-resistant plate 102, that is, the supporting wheel and the wear-resistant plate 102 need to be repaired or replaced, to ensure the normal operation of the device and the convenient and flexible use.

[0030] The specific use and effect of the embodiment are:

[0031] In the utility model, the wear degree between the wear plate 102 and the supporting wheel can be monitored through the connecting assembly 2, the acting force of the limiting top spring 1012 on the track block 1011 is greater than the rolling friction between the supporting wheel and the wear plate 102 and is less than the sliding friction between the supporting wheel and the wear plate 102, so that the rolling friction between the supporting wheel and the wear plate 102 is in a normal state when being used normally, when the supporting wheel moves towards the limiting top spring 1012, the rolling friction is insufficient to make the limiting top spring 1012 appear compression phenomenon through the plate body assembly 1, that is, the plate body assembly 1 does not change the use position under the action of the limiting top spring 1012, so that the distance (interval) between the track block 1011 and the distance sensor 202 does not change, which shows that the wear plate 102 and the supporting wheel are in a normal rolling friction state, with the increase of the use time, when the supporting wheel is worn to a certain degree, the sliding friction between the contact surface of the wear plate 102 and the supporting wheel is generated, at this time, the sliding friction is greater than the elastic force of the limiting top spring 1012, so that when the supporting wheel moves towards the limiting top spring 1012, the sliding friction can make the limiting top spring 1012 appear compression phenomenon through the plate body assembly 1, that is, the plate body assembly 1 changes the use position under the action of the limiting top spring 1012 when the sliding friction is generated, so that the distance (interval) between the track block 1011 and the distance sensor 202 changes, the distance sensor 202 sends the information to the control device and alarms after monitoring the information, reminding the staff that the sliding friction between the supporting wheel and the wear plate 102 is generated, that is, the supporting wheel and the wear plate 102 need to be repaired or replaced, so as to guarantee the normal operation of the device, the top surface and the bottom surface of the wear plate 102 are provided with the countersunk recess 1021, so that when the contact surface of the wear plate 102 is worn with the guide wheel, the wear plate 102 can be used again by turning over, the countersunk recess 1021 arranged on the two surfaces makes the working surface of the wear plate 102 always in a flat state, so that the rolling friction between the wear plate 102 and the supporting wheel can be realized stably, and the utilization rate of the wear plate 102 is improved.

[0032] In this paper, the following points need attention:

[0033] 1. The drawings of the embodiments of the present disclosure only relate to the structures involved in the embodiments of the present disclosure, and other structures can refer to the general design.

[0034] 2. In the case of no conflict, the embodiments of the present disclosure and the features in the embodiments can be combined to obtain new embodiments.

[0035] The above merely describes specific embodiments of the present disclosure, but the protection scope of the present disclosure is not limited thereto, and any person skilled in the art can easily think of changes or replacements within the technical scope disclosed by the present disclosure, which should be covered within the protection scope of the present disclosure. Therefore, the protection scope of the present disclosure should be subject to the protection scope of the claims.

Claims

1. A reusable wear-resistant support wheel plate, characterized in that: It includes: a plate assembly (1) and a connecting assembly (2); the plate assembly (1) includes a positioning seat (101) and a wear-resistant plate (102), the wear-resistant plate (102) is fixedly installed on the bottom of the positioning seat (101) by countersunk bolts (3), and the bottom of the wear-resistant plate (102) abuts against the support wheel; the connecting assembly (2) includes a fixed connecting seat (201), and the fixed connecting seat (201) is fixedly installed on the bottom of the fixed base in the incinerator grate transmission structure, the positioning seat (101) is inserted into the bottom of the fixed connecting seat (201).

2. The wear-resistant plate for a reusable support wheel as described in claim 1, characterized in that: The bolt holes at the top and bottom of the wear-resistant plate (102) are provided with countersunk recesses (1021).

3. The wear-resistant plate for a reusable support wheel as described in claim 2, characterized in that: The top of the positioning seat (101) is provided with a track block (1011) with a "T" shaped cross section, and the bottom of the fixed connecting seat (201) is provided with a track groove (2011). The track block (1011) is inserted into the inside of the track groove (2011), and the length of the track groove (2011) is slightly greater than the length of the track block (1011).

4. The wear-resistant plate for a reusable support wheel as described in claim 3, characterized in that: The track block (1011) is provided with a limiting top spring (1012) on its side, and the two ends of the limiting top spring (1012) abut against the inside of the track block (1011) and the inside of the fixed connecting seat (201), respectively.

5. The wear-resistant plate for a reusable support wheel as described in claim 4, characterized in that: The force exerted by the limiting top spring (1012) on the track block (1011) is greater than the rolling friction between the support wheel and the wear-resistant plate (102), and the force exerted by the limiting top spring (1012) on the track block (1011) is less than the sliding friction between the support wheel and the wear-resistant plate (102).

6. The wear-resistant plate for a reusable support wheel as described in claim 5, characterized in that: The connection assembly (2) also includes a distance sensor (202), which is fixedly installed inside the fixed connection base (201). The distance sensor (202) can monitor the distance change between itself and the track block (1011).