Rubbing and grinding machine for cotton quilt production
By using a geared motor to drive the rotating disc and the movable rod in conjunction with the design of telescopic rods and hydraulic rods, the problem of uneven kneading in traditional cotton quilt production has been solved, achieving stable and uniform kneading of cotton quilt materials and improving production efficiency and quality.
Patent Information
- Application Number
- CN202520439643.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-13
- Publication Date
- 2026-02-17
- Estimated Expiration
- 2035-03-13
AI Technical Summary
Traditional cotton quilt production involves labor-intensive kneading techniques that result in uneven kneading effects. Furthermore, unreasonable mechanical device design leads to uneven distribution of filling materials, affecting production efficiency and quality.
The rotating disc and movable rod are driven by a geared motor, which, together with the telescopic rod and hydraulic rod, achieves stable reciprocating motion of the moving plate. Equipped with a dual fixing system and precise control of the kneading plate, it enhances the uniformity and stability of kneading.
It improves the uniformity and consistency of kneading, ensures the stability and quality of cotton quilt materials during the kneading process, meets the kneading needs of different materials and thicknesses, and reduces equipment vibration and noise.
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Figure CN223921722U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to cotton quilt production equipment technical field, concretely is a kind of rubbing mill for cotton quilt production. BACKGROUND
[0002] In the cotton quilt production process, rubbing is a crucial process link. Rubbing not only can make the filling of cotton quilt (such as cotton, chemical fiber cotton, etc.) more fluffy, soft, but also can enhance its warmth and air permeability, so as to improve the overall quality and use comfort of cotton quilt. Through rubbing, filling can be evenly distributed, to avoid local over-thickness or thinness, ensure that cotton quilt can provide better heat preservation effect in use. In addition, rubbing can effectively remove impurities and odor in filling, so that cotton quilt is cleaner and healthier. Therefore, in cotton quilt production, rubbing process is an indispensable link, and it is of great significance to improve the market competitiveness of cotton quilt and meet consumer demand. However, the traditional rubbing technology often has many shortcomings, which seriously affects the production efficiency and quality of cotton quilt. The traditional rubbing method is mostly manual operation or simple mechanical device, which not only has high labor intensity, but also is difficult to guarantee the rubbing effect. Manual rubbing is limited by personal experience and physical strength, and it is difficult to achieve uniform and consistent rubbing effect. Simple mechanical device often causes damage to filling or uneven distribution due to unreasonable design or inaccurate control. Therefore, a new type of efficient rubbing technology is needed to solve these problems, so as to improve the production efficiency and quality of cotton quilt.
[0003] For example, Chinese patent CN212714002U discloses a rubbing mill for cotton quilt production. The patent drives the threaded rod to rotate by rotating the handle, then drives the support plate to move downward to the appropriate position through the transmission connection of two belt pulleys and belts, and then drives the rotating shaft and cam to rotate through the motor, to realize the rubbing of cotton quilt. However, the above-mentioned patent can realize the rubbing function of cotton quilt when in use, but its structure is relatively complex, the operation is not convenient enough, and the rubbing uniformity of cotton quilt needs to be improved. Therefore, we propose a rubbing mill for cotton quilt production. UTILITY MODEL CONTENT
[0004] (I) Technical problem solved
[0005] In view of the shortcomings of the prior art, the utility model provides a rubbing mill for cotton quilt production, which solves the above problems.
[0006] (II) Technical scheme
[0007] In order to achieve the above-mentioned purpose, the utility model provides the following technical scheme: A rubbing mill for cotton quilt production, including support frame, one side of support frame top is fixedly connected with slide rail, one side of support frame top away from slide rail is fixedly connected with second slide rail, second slide rail is parallel with slide rail, the top of second slide rail is slidably connected with sliding block, the top of slide rail is slidably connected with second sliding block, the top of sliding block and second sliding block is fixedly connected with moving plate, one end of support frame bottom is fixedly connected with speed reducer, the top of speed reducer rotary shaft extends to support frame top, the rotary disc is fixedly connected with the rotary shaft of speed reducer, one side of rotary disc top is movably connected with movable rod, the end away from rotary disc of movable rod is movably connected to one end of moving plate bottom.
[0008] Preferably, the top of the moving plate is fixedly connected with a fixed cover, the inner wall of the fixed cover is fixedly connected with a telescopic rod at one end of the top, the inner wall of the fixed cover is fixedly connected with a second telescopic rod at the end away from the telescopic rod of the top, and the bottom output end of the telescopic rod and the second telescopic rod is fixedly connected with a fixed pressing plate.
[0009] Preferably, the top of the moving plate is fixedly connected with a second fixed cover away from the fixed cover, the second fixed cover is parallel to the fixed cover, the inner wall of the second fixed cover is fixedly connected with a third telescopic rod at one end of the top, the inner wall of the second fixed cover is fixedly connected with a fourth telescopic rod at the end away from the third telescopic rod of the top, and the bottom output end of the third telescopic rod and the fourth telescopic rod is fixedly connected with a second fixed pressing plate.
[0010] Preferably, the second fixed pressing plate and the fixed pressing plate are in frictional contact with the top of the moving plate on both sides.
[0011] Preferably, the top of the support frame is fixedly connected with a fixed frame, the top of the fixed frame is fixedly connected with a hydraulic rod, the bottom output end of the hydraulic rod extends to the inner wall top of the fixed frame, and the bottom output end of the hydraulic rod is fixedly connected with a rubbing plate.
[0012] Preferably, the bottom of the rubbing plate is fixedly connected with rubbing particles distributed equidistantly in a rectangular shape, the rubbing plate is located directly above the moving plate, and the rubbing particles are in frictional contact with the top of the moving plate.
[0013] Preferably, the bottom of the support frame is fixedly connected with a non-slip pad.
[0014] (Three) beneficial effects
[0015] Compared with the prior art, the utility model provides a rubbing mill for cotton quilt production, which has the following beneficial effects:
[0016] 1、The rubbing machine for cotton quilt production, in view of the contrast file CN212714002U, the contrast file discloses the technology of realizing rubbing through rotating handle and belt transmission, but in the present application file, the accurate linkage of reduction motor, rotating disc and movable rod effectively controls the reciprocating motion of the moving plate, effectively improves the uniformity and precision of rubbing. In the traditional technology, manual rotation of the handle can not guarantee the uniformity and consistency of rubbing, and belt transmission may cause unstable transmission due to looseness or wear. In contrast, the device uses a reduction motor as a power source, and through the precise design of the rotating disc and the movable rod, it realizes the stable and uniform reciprocating motion of the moving plate, thereby ensuring the uniformity and consistency of the rubbing effect. This design is more stable and reliable than the traditional technology which relies on manual and belt transmission, and the rubbing quality is significantly improved.
[0017] 2、The rubbing machine for cotton quilt production is equipped with a fixed cover, an extension rod and a fixed pressing plate, as well as a second fixed cover and a second fixed pressing plate, forming a double fixed system. This design can firmly fix the cotton quilt material to prevent displacement or loosening during rubbing, thereby ensuring the stability and consistency of rubbing.
[0018] 3、The rubbing machine for cotton quilt production, the hydraulic rod drives the rubbing plate to move up and down, combined with the rubbing particles at the bottom of the rubbing plate, realizes the efficient rubbing of the cotton quilt material. At the same time, by adjusting the output force of the hydraulic rod, the rubbing force can be flexibly controlled to meet the needs of cotton quilt materials of different thickness and material. BRIEF DESCRIPTION OF DRAWINGS
[0019] Fig. 1 is a schematic view of the moving plate of the present utility model;
[0020] Fig. 2 is a schematic view of the side view of the present utility model;
[0021] Fig. 3 is a schematic view of the structure of the present utility model.
[0022] In the figure: 1, support frame; 2, slide rail; 3, second slide rail; 4, sliding block; 5, second sliding block; 6, moving plate; 7, reduction motor; 8, rotating disc; 9, movable rod; 10, fixed cover; 11, extension rod; 12, second extension rod; 13, fixed pressing plate; 14, second fixed cover; 15, third extension rod; 16, fourth extension rod; 17, second fixed pressing plate; 18, fixed frame; 19, hydraulic rod; 20, rubbing plate; 21, rubbing particle; 22, non-slip pad. DETAILED DESCRIPTION
[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0024] Please see Figs. 1-3 A cotton quilt production kneading machine includes a support frame 1. A slide rail 2 is fixedly connected to one side of the top of the support frame 1. A second slide rail 3 is fixedly connected to the top of the support frame 1 away from the slide rail 2. The second slide rail 3 is parallel to the slide rail 2. A slider 4 is slidably connected to the top of the second slide rail 3. A second slider 5 is slidably connected to the top of the slide rail 2. A movable plate 6 is fixedly connected to the top of the slider 4 and the second slider 5. A reduction motor 7 is fixedly connected to one end of the bottom of the support frame 1. The top rotating shaft of the reduction motor 7 extends to the top of the support frame 1. A rotating disk 8 is fixedly connected to the rotating shaft of the reduction motor 7. A movable rod 9 is movably connected to one side of the top of the rotating disk 8. The end of the movable rod 9 away from the rotating disk 8 is movably connected to one end of the bottom of the movable plate 6. This structural design allows the movable plate 6 to slide stably on the slide rail 2 and the second slide rail 3. The rotation of the rotating disk 8 and the movable rod 9 are driven by the reduction motor 7 to realize the automated movement of the movable plate 6, providing a stable power source and precise displacement control for the subsequent kneading process, and improving the uniformity and efficiency of kneading.
[0025] Furthermore, a fixed cover 10 is fixedly connected to one side of the top of the movable plate 6. A telescopic rod 11 is fixedly connected to one end of the top of the inner wall of the fixed cover 10. A second telescopic rod 12 is fixedly connected to the end of the top of the inner wall of the fixed cover 10 away from the telescopic rod 11. A fixed pressure plate 13 is fixedly connected to the bottom output end of the telescopic rod 11 and the second telescopic rod 12. Through the telescopic action of the telescopic rod 11 and the second telescopic rod 12, the position of the fixed pressure plate 13 can be flexibly adjusted to firmly fix the quilt material on the movable plate 6, preventing displacement during the kneading process. The effect is to ensure the accuracy and quality of kneading.
[0026] Furthermore, a second fixed cover 14 is fixedly connected to the top of the movable plate 6 on the side away from the fixed cover 10. The second fixed cover 14 is parallel to the fixed cover 10. A third telescopic rod 15 is fixedly connected to one end of the top inner wall of the second fixed cover 14. A fourth telescopic rod 16 is fixedly connected to the top inner wall of the second fixed cover 14 away from the third telescopic rod 15. A second fixed pressure plate 17 is fixedly connected to the bottom output ends of the third telescopic rod 15 and the fourth telescopic rod 16. The design of the second fixed cover 14 and the second fixed pressure plate 17 further enhances the fixing effect of the quilt material, ensuring that the material will not loosen or shift during the kneading process, and improving the stability and consistency of the kneading.
[0027] Furthermore, the bottom of the second fixed pressure plate 17 and the bottom of the fixed pressure plate 13 are in frictional contact with the top sides of the movable plate 6. This frictional contact design not only enhances the fixing effect, but also performs preliminary kneading treatment on the quilt material to a certain extent, improving the efficiency and uniformity of kneading.
[0028] Furthermore, fixed frames 18 are fixedly connected to the top two sides of the support frame 1, and hydraulic rods 19 are fixedly connected to the top of the fixed frames 18. The bottom output end of the hydraulic rods 19 extends to the top of the inner wall of the fixed frames 18, and a grinding plate 20 is fixedly connected to the bottom output end of the hydraulic rods 19. The introduction of the hydraulic rods 19 enables the grinding plate 20 to move up and down accurately and stably, deeply grinding the cotton quilt material, enhancing the grinding force and precision, and improving the quality of the cotton quilt.
[0029] Furthermore, the bottom of the kneading plate 20 is fixedly connected with kneading particles 21 that are distributed in a rectangular shape at equal intervals. The kneading plate 20 is located directly above the moving plate 6. The kneading particles 21 are in frictional contact with the top of the moving plate 6. The design of the kneading particles 21 increases the friction area and force during the kneading process, so that the cotton quilt material can be kneaded more comprehensively and evenly, thereby improving the kneading effect and efficiency.
[0030] Furthermore, the bottom of the support frame 1 is fixedly connected with an anti-slip pad 22, which not only increases the stability of the equipment, but also effectively reduces vibration and noise during equipment operation, thereby improving the safety and user comfort of the equipment.
[0031] Structural Description: 1. Support Frame 1: Its function is to provide a stable support structure for the entire kneading machine, ensuring the stability and safety of the equipment during operation; it is located at the bottom of the device and serves as the basic frame of the entire equipment.
[0032] 2. Slide rail 2 and second slide rail 3: Their function is to guide the slider 4 and the second slider 5 to slide, thereby realizing the smooth movement of the moving plate 6; they are fixed on the top two sides of the support frame 1 respectively, and are parallel to each other.
[0033] 3. Slider 4 and second slider 5: Their function is to connect the movable plate 6 with the slide rail 2 and the second slide rail 3, so that the movable plate 6 can slide along the slide rail; they are slidably connected to the top of the slide rail 2 and the second slide rail 3 respectively.
[0034] 4. Movable plate 6: Its function is to support the cotton quilt material and move it to perform the kneading process; it is fixed on top of slider 4 and second slider 5.
[0035] 5. Gear motor 7: Its function is to provide power to drive the rotating disk 8 to rotate, and then drive the moving plate 6 to move through the movable rod 9; it is fixed at one end of the bottom of the support frame 1.
[0036] 6. Rotary disk 8: Its function is to transmit the rotational motion of the geared motor 7 to the movable rod 9; it is fixed on the rotating shaft of the geared motor 7 and located at the top of the support frame 1.
[0037] 7. Movable rod 9: Its function is to connect the rotating disk 8 and the moving plate 6, converting the rotational motion of the rotating disk 8 into the linear motion of the moving plate 6; one end is movably connected to the rotating disk 8, and the other end is movably connected to the bottom of the moving plate 6.
[0038] 8. Fixing cover 10 and second fixing cover 14: Their function is to fix the telescopic rod and the pressure plate, providing stable support and fixation for the quilt material; they are respectively fixed on the top two sides of the movable plate 6.
[0039] 9. Telescopic rod 11, second telescopic rod 12, third telescopic rod 15 and fourth telescopic rod 16: Their function is to adjust the position of the fixed pressure plate and firmly fix the quilt material on the moving plate 6; they are respectively fixed to the top of the inner wall of the fixed cover 10 and the second fixed cover 14.
[0040] 10. Fixed pressure plate 13 and second fixed pressure plate 17: Their function is to press directly onto the quilt material to prevent it from shifting during the kneading process; they are respectively fixed to the bottom output ends of the telescopic rod, the second telescopic rod, the third telescopic rod, and the fourth telescopic rod.
[0041] 11. Fixing frame 18: Its function is to fix the hydraulic rod 19 and provide stable support for the grinding plate 20; it is fixed on both sides of the top of the support frame 1.
[0042] 12. Hydraulic rod 19: Its function is to drive the kneading plate 20 to move up and down to knead the cotton quilt material; it is fixed to the top of the fixed frame 18, and its bottom output end extends to the top of the inner wall of the fixed frame 18.
[0043] 13. Grinding plate 20: Its function is to grind the cotton quilt material; it is located directly above the movable plate 6 and is driven to move up and down by the hydraulic rod 19.
[0044] 14. Grinding particles 21: Their function is to increase the friction area and force during the grinding process and improve the grinding effect; they are fixed at the bottom of the grinding plate 20 and are distributed in a rectangular equidistant pattern.
[0045] 15. Anti-slip mat 22: Its function is to increase the friction between the support frame 1 and the ground to prevent the equipment from sliding during operation; it is fixed to the bottom of the support frame 1.
[0046] Working Principle: First, the rotating disk 8 rotates in conjunction with the rotating shaft of the geared motor 7, causing the movable rod 9 on the rotating disk 8 to move in a circular motion. Since the other end of the movable rod 9 is movably connected to the bottom of the moving plate 6, when the movable rod 9 moves, it drives the moving plate 6 to slide back and forth along the slide rail 2 and the second slide rail 3. This design not only realizes the automated movement of the moving plate 6, but also provides a stable power source for the subsequent kneading process. Next, the telescopic rods 11, 12, 15, and 16 inside the fixed cover 10 and the second fixed cover 14 on the moving plate 6 begin to work. They push the fixed pressure plate 13 and the second fixed pressure plate 17 downwards, respectively, to firmly fix the quilt material on the moving plate 6. This double fixing design ensures that the quilt material will not shift during the kneading process, thereby ensuring the uniformity and quality of kneading. At the same time, the hydraulic rod 19 installed on the fixed frame 18 at the top of the support frame 1 begins to work, pushing the kneading plate 20 downwards. The abrasive particles 21 at the bottom of the abrasive plate 20 come into frictional contact with the cotton quilt material on the top of the moving plate 6. Through the continuous downward pressure of the hydraulic rod 19 and the reciprocating motion of the moving plate 6 driven by the rotating disk 8, the cotton quilt material is abraded in all directions and in a deep manner. In addition, the anti-slip pad 22 at the bottom of the support frame 1 not only increases the stability of the equipment, but also prevents the vibration and noise generated by the equipment during operation from affecting the surrounding environment.
[0047] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A cotton quilt production kneading machine, comprising a support frame (1), characterized in that: A slide rail (2) is fixedly connected to one side of the top of the support frame (1). A second slide rail (3) is fixedly connected to the side of the top of the support frame (1) away from the slide rail (2). The second slide rail (3) is parallel to the slide rail (2). A slider (4) is slidably connected to the top of the second slide rail (3). A second slider (5) is slidably connected to the top of the slide rail (2). A movable plate (6) is fixedly connected to the top of the slider (4) and the second slider (5). A reduction motor (7) is fixedly connected to one end of the bottom of the support frame (1). The top rotation shaft of the reduction motor (7) extends to the top of the support frame (1). A rotating disk (8) is fixedly connected to the rotating shaft of the reduction motor (7). A movable rod (9) is movably connected to one side of the top of the rotating disk (8). The end of the movable rod (9) away from the rotating disk (8) is movably connected to one end of the bottom of the movable plate (6).
2. The cotton quilt production kneading machine according to claim 1, characterized in that: A fixed cover (10) is fixedly connected to one side of the top of the movable plate (6). A telescopic rod (11) is fixedly connected to one end of the top of the inner wall of the fixed cover (10). A second telescopic rod (12) is fixedly connected to one end of the top of the inner wall of the fixed cover (10) away from the telescopic rod (11). A fixed pressure plate (13) is fixedly connected to the bottom output end of the telescopic rod (11) and the second telescopic rod (12).
3. A cotton quilt production kneading machine according to claim 2, characterized in that: The top of the movable plate (6) is fixedly connected to a second fixed cover (14) on the side away from the fixed cover (10). The second fixed cover (14) is parallel to the fixed cover (10). A third telescopic rod (15) is fixedly connected to one end of the top of the inner wall of the second fixed cover (14). A fourth telescopic rod (16) is fixedly connected to one end of the top of the inner wall of the second fixed cover (14) away from the third telescopic rod (15). A second fixed pressure plate (17) is fixedly connected to the bottom output ends of the third telescopic rod (15) and the fourth telescopic rod (16).
4. A cotton quilt production kneading machine according to claim 3, characterized in that: The bottom of the second fixed pressure plate (17) and the fixed pressure plate (13) are in frictional contact with the top sides of the movable plate (6).
5. A cotton quilt production kneading machine according to claim 1, characterized in that: The support frame (1) is fixedly connected to the top two sides of the fixed frame (1), and a hydraulic rod (19) is fixedly connected to the top of the fixed frame (18). The bottom output end of the hydraulic rod (19) extends to the top of the inner wall of the fixed frame (18), and a kneading plate (20) is fixedly connected to the bottom output end of the hydraulic rod (19).
6. A cotton quilt production kneading machine according to claim 5, characterized in that: The bottom of the kneading plate (20) is fixedly connected with kneading particles (21) that are distributed in a rectangular shape at equal intervals. The kneading plate (20) is located directly above the moving plate (6), and the kneading particles (21) are in frictional contact with the top of the moving plate (6).
7. A cotton quilt production kneading machine according to claim 1, characterized in that: The bottom of the support frame (1) is fixedly connected to an anti-slip pad (22).
Citation Information
Patent Citations
Kneading and grinding machine for cotton quilt production
CN212714002U