Single-layer light plate type structure house
By using standardized connecting components for single-story lightweight panel structure houses and a construction mode of factory prefabrication and on-site spraying, the problems of large steel consumption and low construction efficiency of light steel keel houses have been solved, achieving the effects of low cost, fast construction and excellent seismic performance.
Patent Information
- Application Number
- CN202520528320.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-25
- Publication Date
- 2026-02-17
- Estimated Expiration
- 2035-03-25
AI Technical Summary
Existing light steel keel houses use a large amount of steel for their walls, and fluctuations in steel prices lead to significant changes in construction costs, long construction periods, high labor costs, and issues such as hollow sounds and construction quality problems.
The house adopts a single-story lightweight panel structure, and achieves efficient assembly between various components through standardized connecting components. The wall panels are rigidly connected to the foundation plate by bottom embedded fixing devices. Combining the construction mode of factory prefabrication and on-site spraying, a three-dimensional spatial constraint system is constructed using standardized connecting components such as full-length clamps, flat plate connectors and U-shaped connectors.
Significantly reduces construction costs, improves construction efficiency, shortens construction period by 25% to 40%, avoids wall cracking and quality defects, and reduces total life cycle maintenance costs by 40% to 60%.
Smart Images

Figure CN223922379U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of housing construction, and in particular to a single-story lightweight panel structure house. Background Technology
[0002] In recent years, modular building technology, characterized by prefabrication of components and on-site assembly, has made breakthrough progress. Existing light steel frame houses generally involve installing the light steel frame on-site, filling the interior with insulation materials such as insulation cotton, and then sealing it with panels on-site. This method is characterized by its lightweight and good insulation properties.
[0003] However, existing light steel keel houses use a large amount of steel in their walls, especially when used as load-bearing walls; at the same time, steel prices are significantly affected by market fluctuations, leading to large variations in construction costs. In addition, light steel keel houses produce a hollow sound when tapped, require a large amount of on-site work, have high labor costs, and long construction periods, limiting their large-scale application. Utility Model Content
[0004] This utility model provides a single-story lightweight panel structure house. The house structure achieves efficient assembly between various components through standardized connecting components. The structural design is simple, the wall integrity is good, the production process is simple and efficient, and it also has significant advantages such as low cost, fast construction speed and excellent seismic performance, effectively meeting the construction needs of single-story houses.
[0005] This utility model is achieved through the following technical solution:
[0006] Single-story lightweight panel structure houses, including:
[0007] The foundation is composed of prefabricated foundations. The prefabricated foundations include foundation slabs and continuous fasteners fixed along the length of the top surface of the foundation slabs. The continuous fasteners are U-shaped shells formed by the enclosing of the two sides and the bottom surface.
[0008] The wall, constructed from spliced wall panels and fixed to the foundation, has its bottom ends secured in continuous fasteners. The wall comprises a front wall, a back wall, side walls, and interior walls. The side walls are composed of multiple trapezoidal wall panels, with the top height of the side walls gradually decreasing from the center towards the front and back walls, forming a ridge.
[0009] The light steel roof is fixedly installed at the top of the wall. The light steel roof includes ridge purlins fixedly installed at the top of the interior wall, eaves purlins on one side of the front wall, front secondary purlins connecting the ridge purlins and eaves purlins, and back secondary purlins between the ridge purlins and the back wall. The front secondary purlins and back secondary purlins are both fixedly equipped with tile strips, and the tile strips are fixedly equipped with tiles.
[0010] The two ends of the ridge purlin are connected to the side walls via U-shaped connectors; the front secondary purlins and the back secondary purlins are connected to the ridge purlins via purlin connectors; the front secondary purlins are connected to the front wall via purlin brackets; the back secondary purlins are connected to the back wall via purlin brackets; the eaves purlins are connected to the front secondary purlins via U-shaped connectors.
[0011] According to the aforementioned single-story lightweight panel structure house, a groove is provided on the top of the foundation slab along its length direction, and several bolts are embedded at intervals in the groove of the foundation slab along its length direction, with the length of the bolts extending out of the groove being less than the depth of the groove.
[0012] The through-hole of the long clamp is provided with a through hole corresponding to the position of the bolt along its length. The through hole of the long clamp passes through the bolt and a nut is provided on the bolt to fix the long clamp to the base plate.
[0013] According to the aforementioned single-story lightweight panel structure house, the top of the foundation slab is flat, and a full-length fastener is fixed to the top of the foundation slab by bolts and nuts; the bottom of the wall panel is provided with a groove.
[0014] Furthermore, a flexible tape is provided between the full-length card and the base plate.
[0015] According to the aforementioned single-story lightweight panel structure house, the bottom of the continuous fastener is fixed with anchors, which are embedded in the foundation slab.
[0016] Furthermore, the anchor has an inverted T-shaped structure, including a horizontal plate and a vertical plate fixed to the horizontal plate and perpendicular to the horizontal plate, with the vertical plate connected to the bottom end face of the through-length clamp.
[0017] According to the aforementioned single-story lightweight panel structure house, the wall panels include:
[0018] Light steel keel frame is a frame structure formed by connecting steel sections, which are connected by connecting plates and screws.
[0019] The concrete filling section is located inside the light steel keel frame;
[0020] The fiberglass mesh is embedded in the concrete filling part and close to the inner and outer surfaces of the concrete filling part.
[0021] Steel strips, which are fixedly installed between two adjacent steel sections; and
[0022] Grouting holes are located on one side of the light steel keel frame.
[0023] Furthermore, the connections between wall panels include butt joints, L-shaped right-angle joints, and T-shaped joints;
[0024] When the wall panels are joined together, at least one flat plate connector is installed at the joint position on the inner and outer sides of the two wall panels respectively, and the flat plate connector and the two wall panels are fixed with self-tapping screws.
[0025] When the wall panels are connected at an L-shaped right angle, at least one U-shaped connector is fixedly installed on the side end of one of the wall panels, and the side end of the other wall panel is inserted into the U-shaped connector. The U-shaped connector and the two wall panels are fixed by self-tapping screws.
[0026] When the three wall panels are connected in a T-shape, the end faces of two of the wall panels are connected, and at least one flat connector is provided on the outer side of each of the two wall panels. The flat connector and the two wall panels are fixed with self-tapping screws. At least one U-shaped connector is provided at the inner connection position of the two wall panels. The side end of the third wall panel is inserted into the U-shaped connector and the U-shaped connector and the three wall panels are fixed with self-tapping screws.
[0027] According to the aforementioned single-story lightweight slab structure house, ground anchors are provided under the foundation slab. The ground anchors can be any one of expansion bolts, anti-reverse bars, or anti-reverse balls.
[0028] The aforementioned single-story lightweight panel structure house also includes: a protective layer, which is formed by spraying cement mortar on both the inner and outer sides of the wall; fiberglass mesh cloth for connecting the wall panels is provided on both the inner and outer sides of the joints of the wall panels; and the continuous fasteners and wall panels are all wrapped in the protective layer.
[0029] This utility model has the following beneficial effects:
[0030] (1) The building structure achieves efficient assembly of various components through standardized connecting components (including full-length fasteners, flat plate connectors, U-shaped connectors, purlin connectors and purlin brackets). The connection method combines structural simplicity and assembly efficiency. The types and structural forms of connecting components are integrated and optimized to achieve unification and simplification, forming a standardized connection system. The wall panel components adopt a standardized prefabrication mode. Based on the simplified processing flow, it adapts to the needs of industrialized batch processing and production, effectively reducing the overall cost. Through the collaborative operation mode of factory prefabrication and on-site modular rapid assembly, the construction cost is significantly reduced while the construction efficiency is improved, achieving the dual technical effects of resource intensification and construction efficiency.
[0031] (2) The wall panel is rigidly connected to the base plate by a bottom embedded fixing device (full-length clamp). Adjacent wall panel units are assembled by standardized connecting components. The connecting components include one or a combination of flat plate connectors and U-shaped connectors to construct a three-dimensional spatial constraint system to realize the self-stabilizing structure of the wall panel. This eliminates the traditional diagonal bracing temporary fixing method, significantly improves the efficiency of prefabricated construction and ensures the accuracy of structural installation. Compared with conventional construction technology, it can shorten the construction period by 25% to 40%.
[0032] (3) The wall panel manufacturing adopts the vertical mold casting process, which realizes the synchronous molding of multiple components in the same batch, significantly reduces the occupation of production space by mold equipment, effectively improves space utilization, and thus greatly improves production efficiency.
[0033] (4) The house adopts a combination of factory prefabrication and on-site spraying, which can effectively solve the common problem of cracking at the joints of the walls, effectively ensure the integrity of the walls, and fundamentally avoid the problem of wall cracking; the protective layer is tightly bonded to the wall panel, fundamentally eliminating quality defects such as hollowing and falling off, and reducing the maintenance cost of the building throughout its entire life cycle by 40% to 60%. Attached Figure Description
[0034] Figure 1 A three-dimensional structural diagram of a single-story lightweight panel structure house;
[0035] Figure 2 A three-dimensional structural diagram of the foundation, protective layer, and light steel roof of a single-story lightweight panel structure house;
[0036] Figure 3 for Figure 2 A magnified view of a section at point A in the middle;
[0037] Figure 4 A three-dimensional structural diagram of the foundation, walls, and light steel roof of a single-story lightweight panel structure house;
[0038] Figure 5 for Figure 4 A magnified view of a section at point B in the middle;
[0039] Figure 6 A top view of the walls and light steel roof of a single-story lightweight panel structure house;
[0040] Figure 7 A three-dimensional structural diagram of a structure connecting a wall panel to a foundation;
[0041] Figure 8 This is a three-dimensional structural diagram showing the combination of the base plate, the long clamp, and the flexible tape.
[0042] Figure 9 This is a cross-sectional view of another type of full-length card connected to the base plate;
[0043] Figure 10 A three-dimensional structural diagram showing the connection state between the through-length clamp and the anchor.
[0044] Figure 11 A three-dimensional structural diagram of a standard rectangular wall panel;
[0045] Figure 12 This is a three-dimensional structural diagram of a trapezoidal wall panel;
[0046] Figure 13 This is a three-dimensional structural diagram of a wall panel with windows.
[0047] Figure 14 A three-dimensional structural diagram of a wall panel with a doorway;
[0048] Figure 15 A schematic diagram of a three-dimensional structure where adjacent wall panels are joined together.
[0049] Figure 16 A schematic diagram of a three-dimensional structure in which adjacent wall panels are connected at right angles in an L-shape.
[0050] Figure 17 A three-dimensional structural diagram showing a U-shaped connector installed on one of the adjacent wall panels when they are connected at an L-shaped right angle.
[0051] Figure 18 A schematic diagram of a three-dimensional structure in which adjacent wall panels are connected in a T-shape;
[0052] Figure 19 A three-dimensional structural diagram showing the installation of U-shaped connectors on two adjacent wall panels when they are connected in a T-shape.
[0053] Figure 20 A three-dimensional structural diagram showing the connection between the ridge purlins, interior walls, and side walls;
[0054] Figure 21 A three-dimensional structural diagram showing the connection between the ridge purlin and the front secondary purlin;
[0055] Figure 22 A three-dimensional structural diagram showing the connection between the front secondary purlin and the front wall;
[0056] Figure 23 A three-dimensional structural diagram of the purlin support;
[0057] Figure 24 A three-dimensional structural diagram showing the connection between the front secondary purlin and the eaves purlin;
[0058] Figure 25 A three-dimensional structural diagram showing a U-shaped connector installed at the end of the front secondary purlin;
[0059] Figure 26 This is a three-dimensional structural diagram of another type of wall panel connection to the foundation.
[0060] Figure 27 This is a three-dimensional structural diagram of the purlin connector.
[0061] Explanation of reference numerals in the attached figures:
[0062] 100. Precast foundation; 101. Foundation slab; 102. Continuous fastener; 103. Bolt; 104. Nut; 105. Flexible tape; 106. Anchor; 1061. Horizontal plate; 1062. Vertical plate;
[0063] 200. Wall; 201. Light steel keel frame; 202. Concrete filling section; 203. Lower groove; 204. Steel strip; 205. Grouting hole;
[0064] 300. Protective layer;
[0065] 400. Light steel roofing; 401. Ridge purlin; 402. Eaves purlin; 403. Front secondary purlin; 404. Back secondary purlin; 405. Batten; 406. Roofing tile; 407. Purlin connector; 4071. Secondary purlin connecting plate; 4072. Ridge purlin connecting side plate; 4073. Ridge purlin connecting top plate; 408. Purlin bracket; 4081. Fixing part; 4082. Support part; 4083. Inclined surface;
[0066] 500. Flat plate connector;
[0067] 600. U-shaped connector;
[0068] 700. Fiberglass mesh for wall panel connection. Detailed Implementation
[0069] To make the technical problems, technical solutions and advantages of this utility model clearer, the technical solutions of this utility model will be clearly and completely described below in conjunction with the accompanying drawings and specific embodiments.
[0070] Single-story lightweight panel structure houses, such as Figures 1 to 6 As shown, the house includes a foundation, walls 200 fixedly installed on the foundation, and a light steel roof 400 fixedly installed on the top of the walls 200.
[0071] (a) Foundation structure:
[0072] The foundation is constructed from precast foundations 100, each including a foundation slab 101 and a continuous clamp 102 fixed along the length of the top surface of the foundation slab 101. The continuous clamp 102 is a U-shaped shell formed by the enclosing of its two sides and bottom. The foundation slab 101 is precast concrete, with a thickness of 10-30 cm, a width of 20-50 cm, and a length selected based on the building design and principles of ease of transportation and installation. Several screw holes are provided on both sides of the continuous clamp 102 for subsequently inserting screws to fix the wall panels.
[0073] The first method of fixing the base plate 101 to the through-length clip 102 is as follows: Figure 7 and Figure 8 As shown, a groove is formed along the length of the top of the base plate 101. Several bolts 103 are embedded at intervals along the length of the groove, with the length of the bolts 103 extending out of the groove less than the depth of the groove, to prevent the bolts 103 from interfering with the installation of the wall panel in the continuous clamp 102. The continuous clamp 102 has through holes along its length corresponding to the positions of the bolts 103. The through holes of the continuous clamp 102 pass through the bolts 103, and nuts 104 are placed on the bolts 103 to fix the continuous clamp 102 to the base plate 101. To ensure waterproofing and leak prevention at the connection between the base plate 101 and the continuous clamp 102, flexible tape 105 is placed between the continuous clamp 102 and the base plate 101. The anchorage length of the bolts 103 in the base plate 101 is 3-5 cm to ensure the fixing strength between the bolts 103 and the base plate 101.
[0074] The second method of fixing the base plate 101 to the through-length clip 102 is as follows: Figure 9 and Figure 10 As shown, an anchor 106 is fixedly installed at the bottom of the full-length clamp 102, and the anchor 106 is embedded in the base plate 101. The anchor 106 and the full-length clamp 102 can be fixed by welding, bolting, or as an integrally formed structure. In this embodiment, the anchor 106 is an inverted T-shaped structure, including a horizontal plate 1061 and a vertical plate 1062 fixed to the horizontal plate 1061 and perpendicular to the horizontal plate 1061. The vertical plate 1062 is connected to the bottom end face of the full-length clamp 102. When preparing the precast foundation 100, the full-length clamp 102 is directly connected to the base plate 101, which improves production efficiency. The base plate 101 is internally provided with longitudinal and transverse reinforcing bars to enhance the strength of the base plate 101.
[0075] The foundation slab 101 is equipped with ground anchors, which can be any type of expansion bolt, anti-reverse bolt, or anti-reverse ball. By using ground anchors, the main structure of the house can be made particularly stable, thereby improving the safety factor.
[0076] (ii) Structure of the 200mm wall:
[0077] The wall 200 is entirely composed of spliced wall panels, with the bottom ends of the wall panels secured in continuous clamps 102. In a preferred embodiment, fiberglass mesh 700 is provided on both the inner and outer sides of the wall panel splicing locations. Cement mortar is sprayed onto both the inner and outer sides of the wall panels to form a protective layer 300. Both the continuous clamps 102 and the wall panels are encased within the protective layer 300. The combination of the fiberglass mesh 700 and the protective layer 300 enhances the connection strength between the wall panels, resulting in good overall integrity of the wall 200 and high construction efficiency. The protective layer 300 has a thickness of 8mm to 12mm, ensuring it meets the strength requirements of the actual wall structure.
[0078] The wall panel is rigidly connected to the base plate by a bottom-embedded fixing device (continuous clip), and the connection strength is relatively high.
[0079] The wall 200 includes a front wall, a back wall, side walls and an interior wall. The wall 200 is provided with a door opening and / or a window opening. The side walls and the interior walls parallel to the side walls are formed by splicing multiple trapezoidal wall panels. The height of the top of the side walls gradually decreases from the middle to the two sides of the front wall and the back wall to form a ridge.
[0080] The structure of the wall panel is as Figures 11 to 14 shown. The wall panel is a modular wall panel, which includes a wall panel with a window structure ( Figure 13 ), a wall panel with a door structure ( Figure 14 ), a trapezoidal wall panel ( Figure 12 ), and a rectangular standard wall panel ( Figure 11 ). The wall panel with a window structure is pre-designed with a window opening, and the wall panel with a door structure is pre-designed with a door opening. The door frame and window can be directly installed without secondary construction, saving materials and simplifying the subsequent decoration construction of the house building. The trapezoidal wall panel is used to form the side wall. The trapezoidal wall panel under the ridge has the highest height, and the height of the trapezoidal wall panels from the middle of the house to the two sides of the front wall and the back wall gradually decreases, and the top inclined surfaces of two adjacent trapezoidal wall panels are connected. The rectangular standard wall panel can be used in the interior wall or between the wall panel with a window structure and / or the wall panel with a door structure to extend the wall. The wall panel with a window structure can form a window on one wall panel or two wall panels can be joined to form a window. In the present utility model, the latter is adopted, and the process of manufacturing the wall panel with a window structure is convenient.
[0081] The wall panel includes a light steel keel frame 201 and a concrete filling part 202 arranged inside the light steel keel frame 201. The concrete filling part 202 is internally provided with a fiberglass mesh cloth inside the wall panel, near the inner and outer surfaces of the concrete filling part 202; the fiberglass mesh cloth inside the wall panel plays a role in preventing the concrete filling part 202 from cracking. The light steel keel frame 201 is a frame structure formed by connecting steel sections. The steel sections are connected by connecting pieces and screws. A steel strip 204 is arranged between two adjacent steel sections to enhance the stability of the light steel keel frame 201. The structure of the steel section can be one of C-shaped steel, H-shaped steel, and I-shaped steel structures, or other forms of steel structures such as steel pipes can be selected. The light steel keel frame 201 is in the shape of "mouth" or "day". When the light steel keel frame 201 is in the shape of "day", at least one through hole is formed through the internal transverse steel section. When preparing the wall panel, the concrete slurry can penetrate up and down, ensuring the integrity of the wall panel.
[0082] The concrete filling section 202 is formed by the curing of materials such as foamed concrete and polystyrene particle concrete. The wall panel is 8-12 cm thick, which can ensure the strength of the wall 200 and the thermal insulation effect of the house, while the production cost is relatively low.
[0083] The wall panel is produced using a vertical mold process. A grouting hole 205 is provided on one side of the light steel keel frame 201. Templates are set on both sides of the open part of the light steel keel frame 201. Concrete is poured into the inner cavity between the templates through the grouting hole 205 on the side. After curing, the wall panel is prepared. The production process is simple and efficient, and the space utilization rate of the factory is high.
[0084] Depending on the building design, the connections between wall panels can include butt joints, L-shaped right-angle joints, and T-shaped joints. For example... Figure 15 As shown, when the wall panels are joined flush, at least one flat connector 500 is installed in the height direction at the joint position on the inner and outer sides of the two wall panels. The flat connector 500 and the two wall panels are fixed with self-tapping screws; for example... Figure 16 and Figure 17 As shown, when the wall panels are connected at an L-shape at a right angle, at least one U-shaped connector 600 is fixedly installed in the height direction of the side end of one of the wall panels, and the side end of the other wall panel is inserted into the U-shaped connector. The U-shaped connector 600 and the two wall panels are fixed by self-tapping screws; Figure 18 and Figure 19 As shown, when the three wall panels are connected in a T-shape, the end faces of two wall panels are connected, and at least one flat plate connector 500 is provided on the outer side of each of the two wall panels in the height direction. The flat plate connector 500 and the two wall panels are fixed with self-tapping screws. At least one U-shaped connector 600 is provided at the inner connection position of the two wall panels. The side end of the third wall panel is inserted into the U-shaped connector 600, and the U-shaped connector 600 and the three wall panels are fixed with self-tapping screws.
[0085] Adjacent wall panel units are assembled using standardized connecting components, which include one or a combination of flat plate connectors and U-shaped connectors, thereby constructing a three-dimensional spatial constraint system to achieve a self-stabilizing structure for the wall panels.
[0086] (III) Structure of 400mm Light Steel Roof:
[0087] The light steel roof 400 includes a ridge purlin 401 fixedly installed at the top of the interior wall, an eaves purlin 402 on one side of the front wall, a front secondary purlin 403 connecting the ridge purlin 401 and the eaves purlin 402, and a back secondary purlin 404 between the ridge purlin 401 and the back wall. Several front secondary purlins 403 are arranged in parallel and equidistantly between the two side walls, and several back secondary purlins 404 are arranged in parallel and equidistantly between the two side walls. A tile strip 405 is fixedly installed on the upper part of both the front secondary purlins 403 and the back secondary purlins 404, and a tile 406 is fixedly installed on the upper part of the tile strip 405. The batten 405 is fixed to the front secondary purlin 403 and the back secondary purlin 404 respectively by self-tapping screws, and the tile 406 is fixed to the batten 405 by self-tapping screws. The tile 406 can be a colored stone tile or resin tile roofing material, or other materials, as long as it can provide shelter for the house, it can be the tile 406 of this utility model.
[0088] The 401 ridge purlin is made of I-beams or two C-beams joined together. For example... Figure 20 As shown, the two ends of the ridge purlin 401 are connected to the side wall via U-shaped connectors 600 and self-tapping screws, and the bottom end of the ridge purlin 401 is connected to the top of the interior wall via self-tapping screws. The specific installation process of the ridge purlin 401 is as follows: First, the U-shaped connectors 600 are fixed to the side wall via self-tapping screws. Then, the ridge purlin 401 is installed to the top of the interior wall by hoisting. The two ends of the ridge purlin 401 are engaged in the U-shaped connectors 600, and the ridge purlin 401 is connected to the U-shaped connectors 600 via self-tapping screws. Finally, the bottom end of the ridge purlin 401 is connected to the top of the interior wall via self-tapping screws.
[0089] The front secondary purlin 403 and the rear secondary purlin 404 are connected to the ridge purlin 401 via purlin connectors 407 and self-tapping screws, respectively. Figure 21 As shown; the front secondary purlin 403 is connected to the front wall via purlin bracket 408 and self-tapping screws, as... Figure 22 As shown; the secondary purlin 404 on the back is connected to the back wall via purlin bracket 408 and self-tapping screws.
[0090] The structure of purlin connector 407 is as follows Figure 27As shown, the purlin connector 407 includes a secondary purlin connecting plate 4071, a ridge purlin connecting side plate 4072, and a ridge purlin connecting top plate 4073. The secondary purlin connecting plate 4071 and the ridge purlin connecting side plate 4072 are two flat plates, perpendicular to each other and connected at their side ends. The ridge purlin connecting top plate 4073 is located at the top of the secondary purlin connecting plate 4071 and the ridge purlin connecting side plate 4072, and intersects them perpendicularly and is connected at their side ends. When the front secondary purlin 403 is connected to the ridge purlin 401, the secondary purlin connecting plate 4071 is fixed to the front secondary purlin 403 with self-tapping screws, the ridge purlin connecting side plate 4072 is fixed to the belly of the ridge purlin 401 with self-tapping screws, and the ridge purlin connecting top plate 4073 is fixed to the top surface of the ridge purlin 401 with self-tapping screws. The connection between the back secondary purlin 404 and the ridge purlin 401 is similar and will not be described in detail here.
[0091] The structure of purlin 408 is as follows Figure 23 As shown, the side of the purlin bracket 408 is generally trapezoidal. The purlin bracket 408 includes a fixing part 4081 for connection with the back wall or the front wall, a support part 4082 perpendicular to the fixing part 4081, and an inclined surface 4083 located at the top of the support part 4082. The inclined surface 4083 is fixed to the bottom surface of the front secondary purlin 403 or the back secondary purlin 404. The fixing part 4081, the support part 4082, and the inclined surface 4083 are welded or integrally formed structures.
[0092] The eaves purlin 402 is connected to the front secondary purlin 403 via a U-shaped connector 600 and self-tapping screws, such as... Figure 24 and Figure 25 As shown. The specific installation process of the eaves purlin 402 is as follows: First, fix the U-shaped connector 600 to the side of the front secondary purlin 403 with self-tapping screws. Then, install the eaves purlin 402 onto the U-shaped connector 600 by hoisting or manual installation. The two ends of the eaves purlin 402 are stuck in the U-shaped connector 600. Connect the U-shaped connector 600 and the eaves purlin 402 with self-tapping screws.
[0093] The embodiments of this utility model also provide another connection structure between the wall panel and the precast foundation 100: such as Figure 26 As shown, the top of the base plate 101 is flat, and a continuous clamp 102 is fixedly installed on the top of the base plate 101 by bolts 103 and nuts 104. A flexible tape 105 is provided between the continuous clamp 102 and the base plate 101. A lower groove 203 is provided at the bottom of the wall panel. The structure of the lower groove 203 of the wall panel can prevent the bolts and nuts from interfering with the wall panel.
[0094] The fiberglass mesh inside the wall panel and the fiberglass mesh connecting the panels are commercially available materials. The fiberglass mesh inside the wall panel can ensure that concrete slurry can pass through.
[0095] The beneficial effects of this utility model are as follows:
[0096] (1) The building structure achieves efficient assembly of various components through standardized connecting components (including full-length fasteners, flat plate connectors, U-shaped connectors, purlin connectors and purlin brackets). The connection method combines structural simplicity and assembly efficiency. The types and structural forms of connecting components are integrated and optimized to achieve unification and simplification, forming a standardized connection system. The wall panel components adopt a standardized prefabrication mode. Based on the simplified processing flow, it adapts to the needs of industrialized batch processing and production, effectively reducing the overall cost. Through the collaborative operation mode of factory prefabrication and on-site modular rapid assembly, the construction cost is significantly reduced while the construction efficiency is improved, achieving the dual technical effects of resource intensification and construction efficiency.
[0097] (2) The wall panel is rigidly connected to the base plate by a bottom embedded fixing device (full-length clamp). Adjacent wall panel units are assembled by standardized connecting components. The connecting components include one or a combination of flat plate connectors and U-shaped connectors to construct a three-dimensional spatial constraint system to realize the self-stabilizing structure of the wall panel. This eliminates the traditional diagonal bracing temporary fixing method, significantly improves the efficiency of prefabricated construction and ensures the accuracy of structural installation. Compared with conventional construction technology, it can shorten the construction period by 25% to 40%.
[0098] (3) The wall panel manufacturing adopts the vertical mold casting process, which realizes the synchronous molding of multiple components in the same batch, significantly reduces the occupation of production space by mold equipment, effectively improves space utilization, and thus greatly improves production efficiency.
[0099] (4) The house adopts a combination of factory prefabrication and on-site spraying, which can effectively solve the common problem of cracking at the joints of the walls, effectively ensure the integrity of the walls, and fundamentally avoid the problem of wall cracking; the protective layer is tightly bonded to the wall panel, fundamentally eliminating quality defects such as hollowing and falling off, and reducing the maintenance cost of the building throughout its entire life cycle by 40% to 60%.
[0100] Finally, it should be noted that the above-described embodiments are merely specific implementations of this utility model, used to illustrate the technical solutions of this utility model, and not to limit it. The protection scope of this utility model is not limited thereto. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that any person skilled in the art can still modify or easily conceive of changes to the technical solutions described in the foregoing embodiments, or make equivalent substitutions for some of the technical features, within the technical scope disclosed in this utility model. Such modifications, changes, or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of this utility model, and should all be covered within the protection scope of this utility model.
Claims
1. A single storey light weight panel built structure house characterized in that, The application relates to a prefabricated building structure. The foundation is spliced by prefabricated foundations (100), the prefabricated foundations (100) comprise foundation plates (101) and lengthwise clamping pieces (102) fixedly arranged on the top surfaces of the foundation plates (101) in the length direction, the lengthwise clamping pieces (102) are U-shaped housings enclosed by two side surfaces and a bottom surface; The wall body (200) is spliced by wall plates and fixedly arranged on the foundation, the bottom ends of the wall plates are clamped in the lengthwise clamping pieces (102); the wall body (200) comprises a front wall body, a back wall body, a side wall body and an indoor wall body, the side wall body is spliced by a plurality of trapezoidal wall plates, the height of the top of the side wall body gradually decreases from the middle to the front wall body and the back wall body on both sides to form a roof ridge; and The light steel roof (400) is fixedly arranged on the top end of the wall body (200); the light steel roof (400) comprises a roof ridge purlin (401) fixedly arranged on the top end of the indoor wall body, a roof eave purlin (402) on one side of the front wall body, a front secondary purlin (403) connecting the roof ridge purlin (401) and the roof eave purlin (402), and a back secondary purlin (404) between the roof ridge purlin (401) and the back wall body, the upper portions of the front secondary purlin (403) and the back secondary purlin (404) are fixedly provided with batten (405), and the upper portions of the batten (405) are fixedly provided with roof tiles (406); The two ends of the roof ridge purlin (401) are connected with the side wall body through U-shaped connecting pieces (600); the front secondary purlin (403) and the back secondary purlin (404) are connected with the roof ridge purlin (401) through purlin connecting pieces (407) respectively; the front secondary purlin (403) is connected with the front wall body through a purlin support (408); the back secondary purlin (404) is connected with the back wall body through a purlin support (408); and the roof eave purlin (402) is connected with the front secondary purlin (403) through a U-shaped connecting piece (600).
2. Single-storey light-weight panel-built house according to claim 1, characterised in that The top of the foundation plate (101) is provided with a groove in the length direction, a plurality of bolts (103) are arranged in the groove in the length direction at intervals, and the length of the bolts (103) protruding in the groove is smaller than the depth of the groove; The lengthwise clamping piece (102) is provided with a through hole corresponding to the position of the bolt (103) in the length direction, the through hole of the lengthwise clamping piece (102) passes through the bolt (103) and is provided with a nut (104) on the bolt (103), so that the lengthwise clamping piece (102) is fixedly arranged on the foundation plate (101).
3. The single-level light-weight panelized structure house according to claim 1, wherein, The top of the foundation plate (101) is a plane, and the lengthwise clamping piece (102) is fixedly arranged on the top of the foundation plate (101) through cooperation of the bolt (103) and the nut (104); the bottom end of the wall plate is provided with a lower groove (203).
4. Single-storey light-weight panel-built house according to claim 2 or 3, characterised in that A flexible adhesive tape (105) is arranged between the lengthwise clamping piece (102) and the foundation plate (101).
5. The single-level light-weight panelized structural house of claim 1, wherein, An anchoring piece (106) is fixedly arranged at the bottom of the lengthwise clamping piece (102), and the anchoring piece (106) is embedded in the foundation plate (101).
6. Single-level light-weight panel-built house according to claim 5, characterized in that The anchor (106) is a reverse T-shaped structure, and the anchor (106) comprises a horizontal plate (1061) and a vertical plate (1062) fixed to the horizontal plate (1061) and perpendicular to the horizontal plate (1061), and the vertical plate (1062) is connected with the bottom end surface of the through clamping piece (102).
7. Single-level light-weight panel-built house according to claim 1, characterized in that the wall panels The wallboard comprises: a light steel frame (201) formed by connecting profile steels, the profile steels being connected by connecting plates and self-tapping screws; a concrete filling part (202) arranged in the light steel frame (201); a glass fiber mesh cloth embedded in the concrete filling part (202) and close to the inner and outer surfaces of the concrete filling part (202); a steel band (204) fixedly arranged between two adjacent profile steels; and a grouting hole (205) arranged on one side of the light steel frame (201).
8. Single-storey light-weight panel-built house according to claim 7, characterised in that The connection between the wallboards comprises one or more of a flat joint, an L-shaped right-angle joint and a T-shaped joint; when the wallboards are connected by the flat joint, at least one flat connecting piece (500) is arranged at the joint position of the inner and outer sides of the two wallboards, and the flat connecting piece (500) and the light steel frames (201) of the two wallboards are fixed by self-tapping screws; when the wallboards are connected by the L-shaped right-angle joint, at least one U-shaped connecting piece (600) is fixedly arranged at the side end of one wallboard, the side end of the other wallboard is clamped in the U-shaped connecting piece (600), and the U-shaped connecting piece (600) and the light steel frames (201) of the two wallboards are fixed by self-tapping screws; when the three wallboards are connected by the T-shaped joint, the end surfaces of two wallboards are connected, at least one flat connecting piece (500) is arranged at the outer side of each of the two wallboards, the flat connecting piece (500) and the light steel frames of the two wallboards are fixed by self-tapping screws, at least one U-shaped connecting piece (600) is arranged at the inner side connection position of the two wallboards, the side end of the third wallboard is clamped in the U-shaped connecting piece (600), and the U-shaped connecting piece (600) and the light steel frames (201) of the three wallboards are fixed by self-tapping screws.
9. The single-level light-weight panelized structural house of claim 1, wherein, The base plate (101) is provided with a ground anchor, and the ground anchor is any one of an expansion bolt (103), a check rod and a check ball.
10. The single-level light-weight panelized structural house of claim 1, wherein, Further comprising: a protective layer (300) formed by spraying cement mortar on the inner and outer sides of the wall body (200); a wallboard connecting glass fiber mesh cloth (700) arranged on the inner and outer sides of the wallboard splicing position; the through clamping piece (102) and the wallboard are wrapped in the protective layer (300).