Combined vibration device for perlite spreading and ditching
By combining a vibrating motor and a shaped blade in a combined vibrating device, the trenching operation of perlite layering is completed automatically, solving the problem of low efficiency in manual operation and achieving a highly efficient and labor-saving construction effect.
Patent Information
- Application Number
- CN202520523457.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-25
- Publication Date
- 2026-02-17
- Estimated Expiration
- 2035-03-25
AI Technical Summary
In existing technologies, the excavation of exhaust pipe trenches after perlite paving requires manual operation, which is inefficient and wastes manpower.
A combined vibration device is adopted, including a vibration mechanism, a trenching mechanism, and an assembly mechanism. The vibration motor drives the base plate and the irregular blade plate to cooperate and automatically complete the trenching operation of the perlite layer, saving manpower and improving efficiency.
It enables efficient trenching operations using perlite slabs, ensuring quality while saving manpower and improving construction efficiency. It is also easy and quick to assemble and adaptable to the replacement of different specifications of irregularly shaped blades.
Smart Images
Figure CN223922536U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of perlite trenching technology, and for example to a combined vibration device for perlite layer trenching. Background Technology
[0002] Perlite is a glassy rock formed from acidic lava erupted from volcanoes and rapidly cooled. It gets its name from its pearly, fractured structure. Perlite is a commonly used building insulation and slope-forming material in the construction industry. When mixed with cement in a specific ratio, it is frequently used in roofing projects. During construction, depending on the roofing method, perlite is often laid on the top layer to achieve thermal insulation, sound absorption, noise reduction, and fire resistance.
[0003] Perlite is highly absorbent and prone to water seepage and weight gain. When used for roofing, an outer waterproofing layer is required, and PVC ventilation pipes need to be embedded inside for ventilation. Therefore, after the perlite is laid, a trench for burying the ventilation pipes needs to be dug on the layer. The current technology involves manually compacting the perlite after it is laid, and a long trench needs to be dug manually using tools according to the length of the ventilation pipe to be buried. The entire process is done manually, resulting in inconsistent results, wasting manpower, and low efficiency. Utility Model Content
[0004] To provide a basic understanding of some aspects of the disclosed embodiments, a brief summary is given below. This summary is not intended as a general commentary, nor is it intended to identify key / important components or describe the scope of protection of these embodiments, but rather as a prelude to the detailed description that follows.
[0005] This disclosure provides a combined vibration device for trenching perlite layering. It has a reasonable structure, is easy and quick to assemble, and is highly efficient in trenching operations, thus improving construction efficiency.
[0006] To achieve the above objectives, the technical solution adopted by this utility model is as follows:
[0007] A combined vibratory device for trenching perlite layers includes a vibratory mechanism, a trenching mechanism, and an assembly mechanism. The vibratory mechanism consists of a base plate and a vibratory motor. The vibratory motor is located on the top side of the base plate and vibrates the base plate. The trenching mechanism is located at the bottom of the base plate and includes a flat plate and a shaped blade. The flat plate is fixedly located on the bottom side of the base plate, and the shaped blade is fixedly located in the middle of the bottom side of the flat plate. The shaped blade has a downward-sloping structure. By engaging the perlite layer with the shaped blade and then dragging it, the trenching purpose is achieved. The vibratory mechanism and the trenching mechanism are fixedly connected by the assembly mechanism. During operation, the entire device is pulled, and the vibration driven by the vibratory motor vibrates the perlite. At the same time, in conjunction with the shaped blade, the engaged perlite layer is trenched. This replaces manual excavation, ensuring quality while saving manpower. This device is easy and quick to assemble, and the trenching operation is highly efficient, which helps to improve construction efficiency.
[0008] Furthermore, the assembly mechanism includes a long seat, a first L-plate, a second L-plate, and hexagonal bolts. The flat plate has several elongated holes through it. The long seat is located on the top side of one end of the base plate. Limiting holes are provided on the long seat at the positions corresponding to the elongated holes. The second L-plate has an L-shaped structure, with one end of the short plate inserted into the limiting hole of the long seat and the other end inserted into the corresponding elongated hole of the flat plate. The other end of the base plate has several first L-plates corresponding to the elongated holes. The first L-plates have an L-shaped structure, with one end of the short plate fixedly connected to the side wall of the base plate and one end of the long plate inserted into the corresponding elongated hole. The insertion and connection of the first L-plates and second L-plates into the elongated holes can achieve the fixed setting of the flat plate, thereby facilitating the excavation of the perlite layer by the irregularly shaped blade at the bottom of the flat plate.
[0009] Furthermore, threaded holes are provided at the positions corresponding to the limiting holes on the top of the long seat, and hexagonal bolts are threaded into the threaded holes. By tightening the hexagonal bolts, pressure is applied to the second L-plate, thereby fixing the second L-plate to the base plate. Before the perlite spreading trenching operation, the trenching mechanism is assembled using the assembly mechanism. First, the flat plate is aligned, and then the long end of the first L-plate is inserted into one end of the long hole. Then, the long end of the second L-plate is inserted into the other end of the long hole, and the short end is inserted into the corresponding limiting hole, thereby limiting the position of the flat plate. Then, the hexagonal bolts are tightened in the threaded holes to completely fix the second L-plate, thus completing the assembly of the flat plate. The assembly mechanism facilitates the disassembly and replacement of the flat plate, and makes it easy to replace the flat plate with different specifications of irregularly shaped blades, further increasing its practicality.
[0010] Furthermore, a wire guiding mechanism is provided on one side of the base plate. The wire guiding mechanism includes a support frame, a first rotating drum, a fixing block, and a second rotating drum. The support frame is U-shaped and inclined outwards, with its bottom end fixedly connected to the side of the base plate. The first rotating drum is rotatably arranged between the top of the support frame. Fixing blocks are provided on both sides of the support frame, and the second rotating drum is rotatably arranged between the fixing blocks. The power cord of the vibration motor of this device is collected and placed on one side of the base plate. During operation, the end of the power cord is wrapped around the bottom side of the second rotating drum, then around the top side of the first rotating drum, and finally plugged into the power socket. During the movement of the device, the power cord will rub against the first and second rotating drums, and both the first and second rotating drums will rotate. At the same time, the second rotating drum will also press and limit the power cord, thereby achieving the function of guiding the power cord. This can effectively prevent the power cord from getting tangled or having difficulty unwinding during the movement of the device, which would affect the working efficiency.
[0011] Furthermore, a pulling mechanism is provided on the other side of the foundation plate. The pulling mechanism includes a movable rod, a mating seat, and a pull rod. The mating seat has two sets, both fixed on the top two sides of the foundation plate. The mating seat is movably connected to the movable rod. A pull rod is fixed between the top ends of the movable rod. Workers pull the device by holding the pull rod to achieve the purpose of digging a long trench.
[0012] Furthermore, each of the movable rods has a corresponding mating seat inserted at its bottom end, and each mating seat has a pivot pin inserted into it. The pivot pin is rotatably connected to both sides of the bottom end of the corresponding movable rod. The pivot pin enables the mating seat and the movable rod to be hinged, thereby achieving a movable connection between the pulling mechanism and the vibration mechanism. This facilitates the pulling operation of the device by workers of different heights. At the same time, after construction is completed, the movable rod can be rotated to the side closer to the support frame to reduce the floor space occupied.
[0013] The combined vibration device for perlite layer trenching provided in this embodiment can achieve the following technical effects:
[0014] 1) This utility model uses a vibrating motor to vibrate perlite, and in conjunction with a shaped blade plate, it can excavate trenches in the interlocked perlite layer, thereby replacing manual excavation, ensuring quality while saving manpower. This device is easy and quick to assemble, and the trenching operation is highly efficient, which can improve construction efficiency.
[0015] 2) This utility model assembles the trenching mechanism using an assembly mechanism. The flat plate is aligned, and the long end of the first L-plate is inserted into one end of the long hole. Then, the long end of the second L-plate is inserted into the other end of the long hole, and the short end is inserted into the corresponding limiting hole, thereby limiting the position of the flat plate. Then, the second L-plate is completely fixed by tightening hexagonal bolts in the threaded holes, thus completing the assembly of the flat plate. The assembly mechanism facilitates the disassembly and replacement of the flat plate, and makes it easy to replace the flat plate with different shaped blades, further increasing its practicality.
[0016] The above general description and the description below are exemplary and illustrative only and are not intended to limit this application. Attached Figure Description
[0017] One or more embodiments are illustrated by way of example with reference to the accompanying drawings. These illustrations and drawings do not constitute a limitation on the embodiments. Elements with the same reference numerals in the drawings are shown as similar elements. The drawings are not scaled. Other drawings can be obtained by those skilled in the art based on these drawings.
[0018] Figure 1 This is a schematic diagram of a combined vibration device for perlite layer trenching according to the present invention;
[0019] Figure 2 This is a schematic diagram showing the exploded state of some components of a combined vibration device for perlite layering and trenching according to this utility model.
[0020] Figure 3 This is a schematic diagram of the top side structure of a combined vibration device for perlite layering and trenching according to this utility model;
[0021] Figure 4 This is a schematic diagram of the trenching mechanism in a combined vibration device for trenching perlite layering according to this utility model.
[0022] Figure label:
[0023] 1. Vibration mechanism; 11. Base plate; 12. Vibration motor; 2. Trenching mechanism; 21. Flat plate; 22. Irregular blade; 3. Assembly mechanism; 31. Long seat; 32. First L-plate; 33. Second L-plate; 34. Hex bolt; 35. Long hole; 36. Limiting hole; 37. Threaded hole; 4. Wire guide mechanism; 41. Support frame; 42. First rotating cylinder; 43. Fixing block; 44. Second rotating cylinder; 5. Pulling mechanism; 51. Movable rod; 52. Mating seat; 53. Rotating pin; 54. Pull rod. Detailed Implementation
[0024] To provide a more detailed understanding of the features and technical content of the embodiments of this disclosure, the implementation of the embodiments of this disclosure will be described in detail below with reference to the accompanying drawings. The accompanying drawings are for illustrative purposes only and are not intended to limit the embodiments of this disclosure. In the following technical description, for ease of explanation, several details are used to provide a full understanding of the disclosed embodiments. However, one or more embodiments may still be implemented without these details. In other cases, well-known structures and devices may be simplified in their depiction to simplify the drawings.
[0025] A combined vibration device for perlite layer trenching includes a vibration mechanism 1, a trenching mechanism 2, and an assembly mechanism 3. The vibration mechanism 1 consists of a base plate 11 and a vibration motor 12. The vibration motor 12 is located on the top side of the base plate 11 and can vibrate the base plate 11. The trenching mechanism 2 is located at the bottom of the base plate 11. The trenching mechanism 2 includes a flat plate 21 and a shaped blade 22. The flat plate 21 is fixedly located on the bottom side of the base plate 11, and the shaped blade 22 is fixedly located at the middle of the bottom side of the flat plate 21. The shaped blade 22 has a downward inclined structure. The perlite layer is fastened by the shaped blade 22 and then dragged to achieve the purpose of trenching. The vibration mechanism 1 and the trenching mechanism 2 are fixedly connected by the assembly mechanism 3.
[0026] The assembly mechanism 3 includes a long seat 31, a first L-plate 32, a second L-plate 33, and hexagonal bolts 34. The flat plate 21 has several through holes 35. The long seat 31 is located on the top side of one end of the base plate 11. Each position of the long seat 31 corresponding to the through holes 35 has a limiting hole 36. Each position of the long seat 31 corresponding to the limiting hole 36 has a threaded hole 37. The second L-plate 33 has an L-shaped structure, with one end inserted into the limiting hole 36 of the long seat 31 and the other end inserted into the corresponding through hole 35 of the flat plate 21. The threaded hole 34... Hex bolts 34 are threaded into each hole 37. Tightening the hex bolts 34 applies pressure to the second L-plate 33, thereby fixing the second L-plate 33 to the base plate 11. At the other end of the base plate 11, corresponding to the elongated holes 35, are several first L-plates 32. Each first L-plate 32 has an L-shaped structure, with one end of the shorter plate fixedly connected to the side wall of the base plate 11, and one end of the longer plate inserted into the corresponding elongated hole 35. The insertion of the first L-plates 32 and second L-plates 33 into the elongated holes 35 facilitates the fixing of the flat plate 21, thus improving stability. The irregularly shaped blade 22 at the bottom of the flat plate 21 digs trenches in the perlite layer. Before digging trenches in the perlite layer, the trenching mechanism 2 is assembled by the assembly mechanism 3. First, the flat plate 21 is aligned, then the long end of the first L-plate 32 is inserted into one end of the long hole 35, then the long end of the second L-plate 33 is inserted into the other end of the long hole 35, and the short end is inserted into the corresponding limiting hole 36, thereby limiting the position of the flat plate 21. Then, the second L-plate 33 is completely fixed by tightening the hexagonal bolts 34 in the threaded holes 37. The assembly mechanism 3 allows for the complete fixation and assembly of the flat plate 21, facilitating its disassembly and replacement. It also allows for the replacement of flat plates 21 with different shaped blades 22, further enhancing practicality. During operation, the entire device is pulled, and the vibration motor 12 drives the vibration to treat the perlite. Simultaneously, in conjunction with the shaped blades 22, it performs trenching on the interlocked perlite layers, replacing manual excavation. This ensures quality while saving manpower. The device is easy and quick to assemble, and its trenching operation is highly efficient, thus improving construction efficiency.
[0027] A wire guiding mechanism 4 is provided on one side of the base plate 11. The wire guiding mechanism 4 includes a support frame 41, a first rotating drum 42, a fixing block 43, and a second rotating drum 44. The support frame 41 is U-shaped and inclined outwards, with its bottom end fixedly connected to the side of the base plate 11. The first rotating drum 42 is rotatably arranged between the top of the support frame 41. Fixing blocks 43 are provided on both sides of the support frame 41. The second rotating drum 44 is rotatably arranged between the fixing blocks 43. The power cord of the vibration motor 12 of this device is collected and placed on one side of the base plate 11. When working, the end of the power cord is wrapped around the bottom side of the second rotating drum 44, then around the top side of the first rotating drum 42, and finally plugged into the power socket. During the movement of the device, the power cord will rub against the first rotating drum 42 and the second rotating drum 44. Both the first rotating drum 42 and the second rotating drum 44 will rotate. At the same time, the second rotating drum 44 will also press and limit the power cord, thereby achieving the function of guiding the power cord. This can effectively prevent the power cord from getting tangled or having poor cable release during the movement of the device, which will affect the working efficiency.
[0028] On the other side of the base plate 11, there is also a pulling mechanism 5. The pulling mechanism 5 includes a movable rod 51, a mating seat 52, and a pull rod 54. The mating seat 52 has two sets, both fixed on the top two sides of the base plate 11. The mating seat 52 is movably connected to the movable rod 51. The pull rod 54 is fixedly installed between the top ends of the movable rod 51. The worker pulls and drags the device by holding the pull rod 54, thereby achieving the purpose of digging a long trench.
[0029] The bottom end of each movable rod 51 is inserted into a corresponding mating seat 52. Each mating seat 52 is rotatably fitted with a pivot pin 53. The pivot pin 53 is rotatably connected to both sides of the bottom end of the corresponding movable rod 51. The pivot pin 53 enables the mating seat 52 and the movable rod 51 to be hinged, thereby achieving a movable connection between the pulling mechanism 5 and the vibration mechanism 1. This facilitates the pulling operation of the device by workers of different heights. After construction is completed, the movable rod 51 can be rotated to the side closer to the support frame 41 to reduce the floor space occupied.
[0030] When trenching is required on the perlite layer, the vibration mechanism 1 and the trenching mechanism 2 are first assembled by the assembly mechanism. Then, the power cord of the vibration motor 12 is bypassed by the wire mechanism 4 and connected to the power strip and fixed. Finally, the worker pulls the device by the pulling mechanism 5. During this process, the vibration motor 12 is started to vibrate the perlite layer and cooperate with the irregular blade plate 22 to realize the trenching operation.
[0031] The foregoing description and accompanying drawings fully illustrate embodiments of the present disclosure to enable those skilled in the art to practice them. Some parts and features of some embodiments may be included or replaced by parts and features of other embodiments. The embodiments of the present disclosure are not limited to the structures described above and shown in the accompanying drawings, and various modifications and changes may be made without departing from its scope. The scope of the present disclosure is limited only by the appended claims.
Claims
1. A combined vibration device for use in the trenching of a spread layer of perlite, characterized in that Including vibration mechanism, ditching mechanism, assembly mechanism, the vibration mechanism is composed of base plate and vibration motor, the vibration motor is equipped in the top side of base plate, the bottom of base plate is provided with ditching mechanism, the ditching mechanism includes flat plate body and special-shaped blade plate, the flat plate body is fixedly arranged on the bottom side of base plate, the special-shaped blade plate is fixedly arranged in the middle position of the bottom side of flat plate body, the special-shaped blade plate is inclined downward, the vibration mechanism is fixedly connected with the ditching mechanism through the assembly mechanism.
2. The combined vibration device for the perlite spread layer trench according to claim 1, wherein The assembly mechanism includes long seat, first L plate, second L plate and hexagonal bolt, the flat plate body is provided with a plurality of long holes, the long seat is arranged on the top side of one end of base plate, the long seat is provided with limiting hole corresponding to the position of long hole, the second L plate is L-shaped structure, and one end of the short plate is inserted into the limiting hole of the long seat, and the other end is inserted into the corresponding long hole of the flat plate body, a plurality of first L plates are arranged on the other end of the base plate corresponding to the long hole, the first L plate is L-shaped structure, and one end of the short plate is fixedly connected with the side wall of the base plate, and one end of the long plate is inserted into the corresponding long hole.
3. The combined vibration device for the perlite spread layer trench according to claim 2, characterized in that, The long seat is provided with threaded hole corresponding to the position of limiting hole, and the hexagonal bolt is screwed into the threaded hole.
4. The combined vibration device for the perlite spread layer trench according to claim 1, wherein One side of the base plate is provided with a wire guide mechanism, the wire guide mechanism includes support frame, first rotating cylinder, fixed block and second rotating cylinder, the support frame is outwardly inclined concave type and the bottom end is fixedly connected with the side of the base plate, the first rotating cylinder is rotatably arranged between the top of the support frame, the fixed block is arranged on both sides of the support frame, and the second rotating cylinder is rotatably arranged between the fixed blocks.
5. The combined vibration device for the perlite spread layer trench according to claim 4, wherein The other side of the base plate is also provided with a pulling mechanism, the pulling mechanism includes movable rod, matching seat, pull rod, the matching seat is provided with two groups of fixed on the top of the base plate on both sides, the movable rod is movably connected with the matching seat, and the pull rod is fixedly arranged between the top ends of the movable rods.
6. The combined vibration device for the perlite spread layer trench according to claim 5, wherein The bottom end of the movable rod is inserted into the corresponding matching seat, the matching seat is rotatably inserted with rotating pin, and the rotating pin is rotatably connected with the corresponding movable rod on both sides of the rotating bottom end.