Universal pipeline treatment tool for energy-saving steam system

By designing a universal pipe handling fixture for energy-saving steam systems, and using clamping cylinders and rotary motors to adjust the pipe position, the problem of precise adjustment and damage during pipe assembly in steam systems was solved, thereby improving assembly efficiency and accuracy.

CN223924070UActive Publication Date: 2026-02-17SUZHOU DUZHIKE INTELLIGENT TECH CO LTD
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Patent Information

Application Number
CN202520766076.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-22
Publication Date
2026-02-17
Estimated Expiration
2035-04-22

AI Technical Summary

Technical Problem

During the assembly of steam system pipelines, it is difficult to accurately adjust the pipeline position and they are prone to damage during installation.

Method used

A universal pipe handling fixture for energy-saving steam systems was designed, comprising a frame, a moving component, a clamping cylinder, and a rotary motor. Through the cooperation of the clamping cylinder and the rotary motor, the pipe can be clamped and its angle and height can be flexibly adjusted.

Benefits of technology

It enables easy clamping and precise adjustment of pipes, reduces installation damage, and improves the efficiency and accuracy of pipe assembly.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a universal pipeline processing tool for an energy-saving steam system, which comprises a rack, a moving assembly is arranged on the rack, the moving assembly comprises a moving plate, an air cylinder seat and two symmetrical side plates are arranged on the moving plate, a rotating shaft is arranged between the side plates, a main rotating arm is arranged on the rotating shaft, a driving air cylinder is arranged on the air cylinder seat, and the driving air cylinder is arranged on the main rotating arm. The output end of the driving cylinder is connected with the main rotating arm; a fixing frame is arranged at the end of the main rotating arm, a rotating motor is arranged on the fixing frame, the output end of the rotating motor is connected with a rotating shaft through a chain, a bottom plate is arranged at the bottom of the fixing frame, a mounting plate is fixed to the end of the bottom plate, and the rotating shaft partially penetrates through the mounting plate; an air cylinder plate is arranged on the mounting plate, two independent clamping air cylinders are arranged on the air cylinder plate, and pipeline clamping devices are arranged at the output ends of the clamping air cylinders. The pipeline clamping device can easily clamp a pipeline and adjust the alignment angle and the height position of the pipeline when the pipeline is processed, and follow-up assembly is facilitated.
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Description

Technical Field

[0001] This utility model relates to the field of steam system technology, specifically to a universal pipe handling tool for energy-saving steam systems. Background Technology

[0002] A steam system is a system that uses steam as a heat medium to transfer energy through generation, transportation, and recovery. It is mainly used in industrial and heating fields. Its core components include five subsystems: steam generation, transportation, condensate drainage, condensate recovery and treatment, and energy saving is achieved through optimized design and waste heat utilization.

[0003] Pipes are the most common piece of equipment in the assembly of steam systems, used to connect various devices. Pipes are usually picked up and installed manually, which makes it difficult to accurately adjust their position and they are prone to damage during installation. Utility Model Content

[0004] The technical problem to be solved by this utility model is to provide a universal pipe processing tool for energy-saving steam systems. During pipe processing, the tool can easily clamp the pipe and adjust its alignment angle and height, which facilitates subsequent assembly.

[0005] To address the aforementioned technical problems, this utility model provides a universal pipe handling fixture for energy-saving steam systems, comprising a frame, a movable assembly on the frame, the movable assembly including a movable plate, a cylinder seat and two symmetrical side plates on the movable plate, a rotating shaft between the side plates, a main rotating arm on the rotating shaft, a drive cylinder on the cylinder seat, the output end of the drive cylinder connected to the main rotating arm; a fixed frame at the end of the main rotating arm, a rotary motor on the fixed frame, the output end of the rotary motor connected to the rotating shaft via a chain, a base plate at the bottom of the fixed frame, a mounting plate fixed to the end of the base plate, the rotating shaft partially penetrating the mounting plate; a cylinder plate on the mounting plate, two independent clamping cylinders on the cylinder plate, the output end of the clamping cylinders being equipped with a pipe clamping device.

[0006] Furthermore, a feeding box is provided on the frame away from the moving component, an inspection door is provided on the side of the frame closer to the moving component, and a handle is provided on the feeding box.

[0007] Furthermore, an extended worktable is provided on the side of the frame near the unloading box.

[0008] Furthermore, a limiting arm is provided between the side plate and the fixed frame, and an auxiliary shaft is provided between the limiting arms.

[0009] Furthermore, a bearing adapted to the rotating shaft is provided at the bottom of the fixed frame.

[0010] Furthermore, a protective shell is provided on the outside of the fixing frame and the base plate.

[0011] The beneficial effects of this utility model are as follows: When using this device, the pipe is first placed on the pipe clamping device at the end, and then clamped by two independent clamping cylinders. Next, the bottom moving component is adjusted to move the moving plate back and forth, thereby changing the position of the end pipe clamping device. Then, the drive cylinder drives the main rotating arm to rotate along the rotation point between the main rotating arm and the side plate, further adjusting the height position of the clamping device. Before the pipe is fixed, the rotary motor is started and drives the bottom rotating shaft to rotate via a chain. A mold that contacts the pipe is set on one side of the rotating shaft, so the pipe can be rotated. In summary, the pipe can be easily clamped and its alignment angle and height position can be adjusted during pipe processing, which is convenient for subsequent assembly. Attached Figure Description

[0012] Figure 1 This is a schematic diagram of the overall structure of this utility model.

[0013] Figure 2 This is a schematic diagram of the fixed frame part of this utility model.

[0014] The following are the labels in the diagram: 1. Frame; 2. Moving component; 3. Moving plate; 4. Cylinder base; 5. Side plate; 6. Rotating shaft; 7. Main rotating arm; 8. Drive cylinder; 9. Fixed frame; 10. Rotary motor; 11. Chain; 12. Rotating shaft; 13. Base plate; 14. Mounting plate; 15. Cylinder plate; 16. Clamping cylinder; 17. Clamping device; 18. Feed box; 19. Inspection door; 20. Handle; 21. Extension worktable; 22. Limit arm; 23. Auxiliary shaft; 24. Bearing; 25. Protective housing. Detailed Implementation

[0015] The present invention will be further described below with reference to the accompanying drawings and specific embodiments, so that those skilled in the art can better understand and implement the present invention. However, the embodiments are not intended to limit the present invention.

[0016] In the description of this utility model, it should be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.

[0017] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one of that feature. In the description of this utility model, "a plurality of" means at least two, such as two, three, etc., unless otherwise explicitly specified.

[0018] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components, unless otherwise explicitly limited. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0019] In this utility model, unless otherwise explicitly specified and limited, "above" or "below" the second feature can mean that the first feature is in direct contact with the second feature, or that the first feature is in indirect contact with the second feature through an intermediate medium. Furthermore, "above," "on top of," and "over" the second feature can mean that the first feature is directly above or diagonally above the second feature, or simply that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature can mean that the first feature is directly below or diagonally below the second feature, or simply that the first feature is at a lower horizontal level than the second feature.

[0020] It should be noted that when an element is referred to as being "fixed to" or "set on" another element, it can be directly on the other element or there may be an intervening element. When an element is considered to be "connected to" another element, it can be directly connected to the other element or there may be an intervening element. The terms "vertical," "horizontal," "upper," "lower," "left," "right," and similar expressions used herein are for illustrative purposes only and do not represent the only possible implementation.

[0021] Reference Figures 1 to 2 As shown, an embodiment of the universal pipe handling fixture for an energy-saving steam system according to this utility model includes a frame 1, on which a moving component 2 is mounted. The moving component 2 includes a moving plate, on which a cylinder seat 4 and two symmetrical side plates 5 are mounted. A rotating shaft 6 is mounted between the side plates 5. A main rotating arm 7 is mounted on the rotating shaft 6. A drive cylinder 8 is mounted on the cylinder seat 4. The output end of the drive cylinder 8 is connected to the main rotating arm 7. A fixed frame 9 is mounted at the end of the main rotating arm 7. A rotary motor 10 is mounted on the fixed frame 9. The output end of the rotary motor 10 is connected to a rotating shaft 12 via a chain 11. A base plate 13 is mounted at the bottom of the fixed frame 9. A mounting plate 14 is fixed at the end of the base plate 13. The rotating shaft 12 partially penetrates the mounting plate 14. A cylinder plate 15 is mounted on the mounting plate 14. Two independent clamping cylinders 16 are mounted on the cylinder plate 15. A pipe clamping device 17 is mounted at the output end of the clamping cylinder 16.

[0022] In use, the pipe is first placed on the pipe clamping device 17 at the end, and clamped by two independent clamping cylinders 16. Then, the bottom moving component 2 is adjusted to move the moving plate back and forth, thereby changing the position of the end pipe clamping device 17. After that, the drive cylinder 8 drives the main rotating arm 7 to rotate along the rotation point between the main rotating arm 7 and the side plate 5, further adjusting the height position of the clamping device 17. Before the pipe is fixed, the rotary motor 10 is started to drive the bottom rotating shaft 12 to rotate via the chain 11. A mold that contacts the pipe is provided on one side of the rotating shaft 12, so the pipe can be rotated.

[0023] A feeding box 18 is provided on the frame 1 away from the moving component 2. An inspection door 19 is provided on the side of the frame 1 close to the moving component 2. A handle 20 is provided on the feeding box 18 to facilitate the collection of materials in the feeding box 18.

[0024] An extended worktable 21 is provided on the side of the frame 1 near the unloading box 18 for placement operations before the pipe is fixed; a limit arm 22 is provided between the side plate 5 and the fixed frame 9, and an auxiliary shaft 23 is provided between the limit arms 22 to maintain the stability of the main rotating arm 7 during rotation; a bearing 24 adapted to the rotating shaft 12 is provided at the bottom of the fixed frame 9 to ensure the stability of the rotating shaft 12 during rotation; a protective shell 25 is provided on the outside of the fixed frame 9 and the base plate 13 to extend the service life.

[0025] The above-described embodiments are merely preferred embodiments provided to fully illustrate the present invention, and the scope of protection of the present invention is not limited thereto. Equivalent substitutions or modifications made by those skilled in the art based on the present invention are all within the scope of protection of the present invention. The scope of protection of the present invention is defined by the claims.

Claims

1. A general pipe processing tool for an energy saving steam system, characterized by, Including frame (1), be provided with mobile assembly (2) on the frame (1), the mobile assembly (2) includes mobile plate, is provided with cylinder seat (4) and two symmetrical side plates (5) on the mobile plate, is provided with rotating shaft (6) between the side plate (5), is provided with main rotating arm (7) on the rotating shaft (6), is provided with drive cylinder (8) on the cylinder seat (4), and the output end of the drive cylinder (8) is connected with the main rotating arm (7); The end position of the main rotating arm (7) is provided with fixed frame (9), the fixed frame (9) is provided with rotary motor (10), the output end of the rotary motor (10) is connected with rotating shaft (12) through chain (11), the bottom of the fixed frame (9) is provided with bottom plate (13), the end of the bottom plate (13) is fixed with mounting plate (14), and the rotating shaft (12) partially penetrates the mounting plate (14); The mounting plate (14) is provided with cylinder plate (15), and the cylinder plate (15) is provided with two independent clamping cylinders (16), and the output end of the clamping cylinder (16) is provided with pipe clamping device (17).

2. The universal tubing process tool for an energy saving steam system of claim 1, wherein, The rack (1) is provided with a blanking box (18) away from the mobile assembly (2), and the rack (1) is provided with an access door (19) close to the mobile assembly (2), and the blanking box (18) is provided with a handle (20).

3. The universal tubing process tool for an energy saving steam system of claim 2, wherein, The rack (1) is provided with an extension workbench (21) close to the blanking box (18).

4. The universal tubing process tool for an energy saving steam system of claim 1, wherein, The side plate (5) and the fixed frame (9) are provided with a limiting arm (22), and the limiting arm (22) is provided with an auxiliary shaft (23) between them.

5. The universal tube processing tool for an energy saving steam system of claim 1, wherein, The bottom of the fixed frame (9) is provided with a bearing (24) matched with the rotating shaft (12).

6. The universal tube processing tool for an energy saving steam system of claim 1, wherein, The outer side of the fixed frame (9) and the bottom plate (13) is provided with a protective shell (25).