Kaolin dry powder preparation device
By combining condensation and preheating to treat the water vapor in the kaolin drying device, the problems of air pollution and resource waste caused by water vapor emissions are solved, and efficient preparation of kaolin dry powder is achieved.
Patent Information
- Application Number
- CN202520078653.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-14
- Publication Date
- 2026-02-17
- Estimated Expiration
- 2035-01-14
AI Technical Summary
Existing kaolin drying equipment generates a large amount of water vapor during the drying process, which is directly emitted into the atmosphere, leading to air pollution and water waste.
A device for preparing dry kaolin powder was designed. Water vapor is condensed into water and collected by a condenser. The condensation effect is maintained by a refrigeration machine. The condensate is used to preheat the kaolin in the preheating cylinder. Combined with stirring blades, the kaolin is heated evenly, which improves the drying efficiency and saves energy.
It effectively avoids direct water vapor emission, protects the air environment, saves water resources, and improves drying efficiency and energy utilization.
Smart Images

Figure CN223925301U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of kaolin preparation technology, specifically to a kaolin dry powder preparation device. Background Technology
[0002] Kaolin has a wide range of uses, including papermaking, ceramics and refractory materials, as well as coatings, rubber fillers, enamel glazes and raw materials for white cement. Kaolin production and processing require drying.
[0003] A kaolin drying device with announcement number CN220062346U is described, comprising a box body, both the upper and lower ends of which are open, and an upper cover and a lower cover respectively provided at the upper and lower ends. A heating tube is provided at the lower end of the upper cover to heat the inside of the box body. A sliding push plate is provided inside the box body, with the lower end of the push plate suspended above the lower cover to flatten the kaolin piled inside the box body, thereby increasing the drying efficiency.
[0004] Regarding the aforementioned technologies, the inventors believe that existing drying devices generate a large amount of water vapor during the drying of kaolin, and these devices often directly release this water vapor into the atmosphere without collecting or utilizing it. This not only pollutes the air but also leads to a serious waste of water resources. Therefore, we propose a kaolin dry powder preparation device. Utility Model Content
[0005] In view of the problems existing in the above-mentioned kaolin drying devices, this utility model is proposed.
[0006] Therefore, the purpose of this utility model is to provide a kaolin dry powder preparation device, which solves the problem that existing drying devices generate a large amount of water vapor when drying kaolin. These devices often directly release the water vapor into the atmosphere without collecting and utilizing it, which pollutes the air and leads to serious waste of water resources.
[0007] To achieve the above objectives, this utility model provides the following technical solution:
[0008] A kaolin powder preparation device includes a drying cylinder with a discharge port. A heating plate is installed inside the drying cylinder. A fixing plate is welded to the outer wall of the drying cylinder. A shell is provided on the top outer wall of the fixing plate. A first guide hood and a second guide hood are respectively installed on the two outer walls of the shell. A conveying pipe is fixedly connected to the first guide hood. The other end of the conveying pipe extends into the interior of the drying cylinder. A pipe fan is installed inside the conveying pipe. A condenser is installed inside the shell. A collection bucket and a refrigeration unit are respectively installed on the bottom outer wall of the fixing plate. A drain hole is opened at the bottom of the shell. The drain hole is connected to the collection bucket through a pipe. The collection bucket has a drain outlet. The refrigeration unit and the condenser are connected through a circulation pipe.
[0009] Preferably, a filter screen is installed at the opening of the conveying pipe inside the drying cylinder, and the size and structure of the filter screen are matched with those of the conveying pipe.
[0010] Preferably, the bottom outer wall of the drying cylinder is provided with a plurality of support legs, which are evenly distributed on the bottom outer wall of the drying cylinder.
[0011] Preferably, a preheating cylinder is provided on the top outer wall of the drying cylinder, and a feed inlet is provided on the top outer wall of the preheating cylinder. A connecting hole is provided between the preheating cylinder and the drying cylinder, and a solenoid valve is installed in the connecting hole. A preheating pipe is provided inside the drying cylinder, and the preheating pipe is arranged in an "S" shape. A connecting pipe is provided between the second flow guide and the preheating pipe, and an insulation sleeve is wrapped around the connecting pipe.
[0012] Furthermore, a motor is installed on the top outer wall of the preheating cylinder. The output end of the motor passes through the interior of the preheating cylinder and is fixedly connected to a rotating rod. The other end of the rotating rod passes through the interior of the drying cylinder and is rotatably connected to the bottom inner wall of the drying cylinder. Stirring blades are provided on a section of the rotating rod located inside both the preheating cylinder and the drying cylinder.
[0013] Preferably, guide plates are installed on the bottom inner walls of both the drying cylinder and the preheating cylinder. The guide end of the guide plate inside the drying cylinder corresponds to the position of the discharge port, and the guide end of the guide plate inside the preheating cylinder corresponds to the position of the connecting hole.
[0014] The technical effects and advantages provided by this utility model in the above technical solution are as follows:
[0015] 1. This utility model can condense a large amount of high-temperature water vapor generated during the drying process into water and collect it through a collection bucket. This can prevent a large amount of high-temperature water vapor from being directly emitted into the atmosphere. While protecting the air, it can also make use of water resources, making it highly practical overall.
[0016] 2. This utility model can further utilize the residual heat of water vapor after condensation into water to preheat the kaolin inside the preheating cylinder, thereby improving the overall drying efficiency and saving energy. Attached Figure Description
[0017] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in this utility model. For those skilled in the art, other drawings can be obtained based on these drawings.
[0018] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0019] Figure 2 This is a schematic diagram of the cross-sectional structure of the shell of this utility model;
[0020] Figure 3 This is a schematic diagram of the cross-sectional structure of the drying cylinder and preheating cylinder of this utility model.
[0021] Explanation of reference numerals in the attached figures:
[0022] 1. Drying cylinder; 2. Heating plate; 3. Fixing plate; 4. Shell; 5. First guide hood; 6. Second guide hood; 7. Condenser; 8. Collection tank; 9. Refrigeration unit; 10. Conveying pipe; 11. Pipe fan; 12. Connecting pipe; 13. Preheating cylinder; 14. Support leg; 15. Motor; 16. Rotating rod; 17. Stirring blade; 18. Preheating pipe; 19. Guide plate. Detailed Implementation
[0023] To enable those skilled in the art to better understand the technical solution of this utility model, the present utility model will be further described in detail below with reference to the accompanying drawings.
[0024] This utility model discloses a kaolin dry powder preparation device.
[0025] This utility model provides, for example Figure 1-3The apparatus shown includes a drying cylinder 1 with a discharge port, a heating plate 2 installed inside the drying cylinder 1, a fixing plate 3 welded to the outer wall of the drying cylinder 1, a shell 4 on the top outer wall of the fixing plate 3, a first guide shroud 5 and a second guide shroud 6 installed on the two outer walls of the shell 4 respectively, a conveying pipe 10 fixedly connected to the first guide shroud 5, the other end of the conveying pipe 10 penetrating into the interior of the drying cylinder 1, a pipe fan 11 installed inside the conveying pipe 10, a condenser 7 installed inside the shell 4, a collection bucket 8 and a refrigeration unit 9 installed on the bottom outer wall of the fixing plate 3 respectively, a drain hole opened at the bottom of the shell 4, the drain hole and the collection bucket 8 are connected by a pipe, the collection bucket 8 is provided with a drain outlet, and the refrigeration unit 9 is connected to the condenser 7 by a circulation pipe.
[0026] The present invention relates to a kaolin dry powder preparation device, wherein a filter screen is installed at the opening of the conveying pipe 10 inside the drying cylinder 1. The size and structure of the filter screen are matched with those of the conveying pipe 10, which can prevent kaolin particles from being discharged with the airflow.
[0027] The present invention relates to a kaolin dry powder preparation device, wherein a plurality of support legs 14 are provided on the bottom outer wall of the drying cylinder 1. The plurality of support legs 14 are evenly distributed on the bottom outer wall of the drying cylinder 1, which can provide stable support and thereby improve the stability of the entire device during use.
[0028] This utility model discloses a kaolin dry powder preparation device. A preheating cylinder 13 is provided on the top outer wall of the drying cylinder 1. A feed inlet is provided on the top outer wall of the preheating cylinder 13. A connecting hole is provided between the preheating cylinder 13 and the drying cylinder 1. An electromagnetic valve is installed in the connecting hole. A preheating pipe 18 is provided inside the drying cylinder 1. The preheating pipe 18 is arranged in an "S" shape. A connecting pipe 12 is provided between the second guide hood 6 and the preheating pipe 18. The connecting pipe 12 is wrapped with a heat insulation sleeve, which can utilize the residual heat of water vapor to preheat the kaolin to be dried, thereby improving the drying efficiency and saving energy.
[0029] This utility model discloses a kaolin dry powder preparation device. A motor 15 is installed on the top outer wall of a preheating cylinder 13. The output end of the motor 15 extends into the interior of the preheating cylinder 13 and is fixedly connected to a rotating rod 16. The other end of the rotating rod 16 extends into the interior of a drying cylinder 1 and is rotatably connected to the bottom inner wall of the drying cylinder 1. Stirring blades 17 are provided on both the section of the rotating rod 16 located inside the preheating cylinder 13 and the drying cylinder 1, which can stir the kaolin to make it heat evenly, thereby further improving the drying efficiency of the kaolin.
[0030] This utility model discloses a kaolin dry powder preparation device. Both the bottom inner walls of the drying cylinder 1 and the preheating cylinder 13 are equipped with guide plates 19. The guide end of the guide plate 19 inside the drying cylinder 1 corresponds to the position of the discharge port, and the guide end of the guide plate 19 inside the preheating cylinder 13 corresponds to the position of the connecting hole. This device can provide a guiding effect for kaolin and facilitate the transportation of kaolin.
[0031] In use, both the drying cylinder 1 and the preheating cylinder 13 contain kaolin. When the kaolin inside the drying cylinder 1 is dried by the heating plate 2, a large amount of high-temperature water vapor is generated and enters the shell 4 under the action of the duct fan 11. Then, through the action of the condenser 7, the water vapor condenses into water, which is then transported to the collection tank 8 for collection. Through the action of the refrigeration unit 9, the condenser 7 can be kept at a low temperature, thus ensuring the condensation effect of the condenser 7 (both the condenser 7 and the refrigeration unit 9 are existing technologies, therefore they will not be elaborated upon further). After the steam condenses into water, it still retains a certain amount of heat. At this time, it is transported to the interior of the preheating pipe 18 through the connecting pipe 12 to preheat the kaolin inside the preheating cylinder 13. During drying and preheating, the motor 15 can be started to drive the rotating rod 16 and the stirring blade 17 to rotate and stir the kaolin, so that it can be heated evenly. After the kaolin inside the drying cylinder 1 is dried, the preheated kaolin inside the preheating cylinder 13 can be directly transported to the interior of the drying cylinder 1 for drying. This method can effectively improve drying efficiency and save energy, and has strong overall practicality.
[0032] The foregoing description only illustrates certain exemplary embodiments of the present invention. Undoubtedly, those skilled in the art can modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.
Claims
1. A device for preparing a dry powder of kaolin, comprising a drying cylinder (1), characterized in that, The drying cylinder (1) is provided with a discharge port, a heating plate (2) is installed in the drying cylinder (1), a fixed plate (3) is welded on the outer wall of the drying cylinder (1), a shell (4) is arranged on the top outer wall of the fixed plate (3), a first flow guide cover (5) and a second flow guide cover (6) are respectively installed on the both side outer walls of the shell (4), a conveying pipe (10) is fixedly connected to the first flow guide cover (5), the other end of the conveying pipe (10) penetrates into the inside of the drying cylinder (1), a pipeline fan (11) is installed in the conveying pipe (10), a condenser (7) is installed in the shell (4), a collecting barrel (8) and a refrigerating machine (9) are respectively installed on the bottom outer wall of the fixed plate (3), a drainage hole is formed in the bottom of the shell (4), the drainage hole and the collecting barrel (8) are connected through a pipeline, a drainage port is arranged on the collecting barrel (8), and the refrigerating machine (9) and the condenser (7) are connected through a circulating pipe.
2. The device for preparing dry kaolin powder according to claim 1, characterized in that, The filter screen is installed at the opening of the conveying pipe (10) in the drying cylinder (1), and the size and structure of the filter screen are matched with those of the conveying pipe (10).
3. The kaolin dry powder preparation apparatus according to claim 1, characterized by, A plurality of supporting legs (14) are arranged on the bottom outer wall of the drying cylinder (1), and the supporting legs (14) are uniformly distributed on the bottom outer wall of the drying cylinder (1).
4. The kaolin dry powder preparation apparatus according to claim 1, characterized by A preheating cylinder (13) is arranged on the top outer wall of the drying cylinder (1), a feeding port is arranged on the top outer wall of the preheating cylinder (13), a communication hole is arranged between the preheating cylinder (13) and the drying cylinder (1), an electromagnetic valve is installed in the communication hole, a preheating pipe (18) is arranged in the drying cylinder (1), the preheating pipe (18) is arranged in an S-shaped structure, a connecting pipe (12) is arranged between the second flow guide cover (6) and the preheating pipe (18), and a heat preservation sleeve is wrapped on the connecting pipe (12).
5. The device for preparing dry kaolin powder according to claim 4, characterized in that, A motor (15) is installed on the top outer wall of the preheating cylinder (13), the output end of the motor (15) penetrates into the inside of the preheating cylinder (13) and is fixedly connected with a rotating rod (16), the other end of the rotating rod (16) penetrates into the inside of the drying cylinder (1) and is rotatably connected to the bottom inner wall of the drying cylinder (1), and stirring blades (17) are arranged on the section of the rotating rod (16) in the preheating cylinder (13) and the drying cylinder (1).
6. The kaolin dry powder preparation apparatus according to claim 4, characterized by A flow guide plate (19) is arranged on the bottom inner wall of the drying cylinder (1) and the preheating cylinder (13), the flow guide end of the flow guide plate (19) in the drying cylinder (1) corresponds to the position of the discharge port, and the flow guide end of the flow guide plate (19) in the preheating cylinder (13) corresponds to the position of the communication hole.
Citation Information
Patent Citations
Kaolin drying device
CN220062346U