Photovoltaic panel detection assembly machine

Abstract

The utility model relates to the technical field of photovoltaic panels, in particular to a photovoltaic panel detecting and assembling machine which comprises an element feeding machine, and the element feeding machine is composed of a feeding machine shell, a feeding elevator and an edge removing and gluing mechanism. An assembling tin soldering machine is installed on one side of the element feeding machine, a testing gluing machine is arranged on one side of the assembling tin soldering machine side by side, and a defective product conveying belt is arranged on one side of the element feeding machine. According to the utility model, the automation degree is improved, and manual auxiliary operation is not needed in the assembling and testing process, so that the labor intensity is reduced, and the working efficiency is improved; the defective product conveying belt is arranged, unqualified products are conveyed out in time, mixed-line work of the defective products is avoided, meanwhile, the visual positioning camera is arranged, visual positioning is conducted through the visual positioning camera, the accuracy in the assembling and testing process is improved, and therefore the yield is increased.

Description

Technical Field

[0001] This utility model relates to the field of photovoltaic panel technology, specifically a photovoltaic panel testing and assembly machine. Background Technology

[0002] A photovoltaic (PV) panel is a power generation device that generates direct current when exposed to sunlight. It consists of thin solid photovoltaic cells made almost entirely of semiconductor materials (such as silicon). During the production of PV panels, an assembly and testing machine is required to inspect and assemble them.

[0003] Currently, the testing and assembly of existing photovoltaic panels are all done manually, with a low degree of automation in the process. This increases labor intensity and reduces work efficiency. Furthermore, defective photovoltaic panels cannot be output in a timely manner during the testing and assembly process, which can easily lead to mixed-up products. Additionally, visual positioning is rarely used in the testing and assembly process, thus reducing the yield rate. Utility Model Content

[0004] The purpose of this invention is to provide a photovoltaic panel testing and assembly machine to solve the problems mentioned in the background art, such as low automation and work efficiency, easy occurrence of line mixing, and lack of visual positioning.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a photovoltaic panel testing and assembly machine, including a component loading machine, which consists of a loading machine housing, a feeding elevator, and an edge-removing and glue-applying mechanism. The feeding elevator is installed at one end of the surface of the loading machine housing, and the edge-removing and glue-applying mechanism is installed on the side of the loading machine housing located on the side of the feeding elevator. An assembly soldering machine is installed on one side of the component loading machine, used for assembling, soldering, and welding photovoltaic panels. A testing glue-applying machine is arranged side-by-side on one side of the assembly soldering machine, used for testing and applying glue to the photovoltaic panels. A defective product conveyor belt is arranged on one side of the component loading machine, used for unloading defective products.

[0006] Preferably, the deburring and gluing mechanism includes a turntable module, a conveying module, a plasma flame deburring module, and a component gluing module. The turntable module is installed on the surface of the feeding machine housing, and a conveying module is installed on the surface of the feeding machine housing and on one side of the turntable module. The conveying module is used to convey the components lifted by the feeding elevator to the turntable module.

[0007] Preferably, a plasma flame deburring module and a component gluing module are installed on the surface of the feeding machine housing and on the outside of the turntable module. The plasma flame deburring module is used for deburring the components, while the component gluing module is used for gluing the components.

[0008] Preferably, the assembly soldering machine is composed of a soldering frame, a flipping clamping module, a component assembly module, a solder paste module, and a welding module. The soldering frame is installed on one side of the feeding machine housing through a connecting plate. The component assembly module, the solder paste module, and the welding module are installed sequentially on the surface of the soldering frame. The component assembly module, the solder paste module, and the welding module are used for the assembly, soldering, and welding of photovoltaic panels, respectively.

[0009] Preferably, the surface of the soldering frame is also fixed with a flipping clamping module, which is used to flip and transport the glued components on the turntable module to the component assembly module for assembly with the photovoltaic panel.

[0010] Preferably, the test glue applicator includes a glue applicator frame, a power test module, and a photovoltaic panel glue applicator module. The glue applicator frame is placed on one side of the soldering frame, and the power test module and the photovoltaic panel glue applicator module are installed on the surface of the glue applicator frame. The power test module and the photovoltaic panel glue applicator module are used for testing and applying glue to the photovoltaic panel, respectively.

[0011] Preferably, both the soldering frame and the glue applicator frame are equipped with photovoltaic panel conveyor lines for conveying photovoltaic panels; the top of the soldering frame and the glue applicator frame are equipped with covers, and the inner wall of the covers is equipped with positioning mechanisms; a control panel is installed on one side of the cover surface for controlling the entire device.

[0012] Preferably, the positioning mechanism is composed of a camera frame and a visual positioning camera. The camera frame is installed on the inner wall of the housing, and multiple sets of visual positioning cameras are installed on the surface of the camera frame. The visual positioning cameras are used for visual positioning of the component assembly module, solder paste module, welding module, power testing module, and photovoltaic panel glue application module.

[0013] Compared with existing technologies, the beneficial effects of this utility model are as follows: This photovoltaic panel testing and assembly machine is equipped with a component loading machine, an assembly soldering machine, and a testing glue applicator. The component loading machine lifts and loads components, performs plasma flame deburring, and applies glue. Then, the assembly soldering machine assembles, solders, and welds the photovoltaic panel and components. Finally, the testing glue applicator tests the photovoltaic panel and components and applies glue. This utility model improves the degree of automation, eliminating the need for manual operation during assembly and testing, thus reducing labor intensity and increasing work efficiency. Furthermore, by setting up a defective product conveyor belt, unqualified products are promptly transported out, preventing mixed-up work of defective products. Simultaneously, the inclusion of a visual positioning camera improves the accuracy of assembly and testing, thereby increasing the yield rate. Attached Figure Description

[0014] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0015] Figure 2 This is a schematic diagram of the separated structure of this utility model;

[0016] Figure 3 This is a top view of the structure of this utility model;

[0017] Figure 4 This is a schematic diagram of a partial explosion structure of the present invention;

[0018] Figure 5 This is a slanted view of the component feeding machine of this utility model.

[0019] In the diagram: 1. Component loading machine; 11. Loading machine housing; 12. Feeding elevator; 13. Edge trimming and gluing mechanism; 131. Turntable module; 132. Handling module; 133. Plasma flame deburring module; 134. Component gluing module; 2. Assembly soldering machine; 21. Soldering machine frame; 22. Flipping clamping module; 23. Component assembly module; 24. Solder paste module; 25. Welding module; 3. Testing gluing machine; 31. Gluing machine frame; 32. Power testing module; 33. Photovoltaic panel gluing module; 4. Machine cover; 5. Photovoltaic panel production line; 6. Control panel; 7. Positioning mechanism; 71. Camera frame; 72. Vision positioning camera; 8. Defective product conveyor belt. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, not all embodiments. In addition, the terms "first", "second", "third", "upper", "lower", "left", "right", etc. are used for descriptive purposes only and should not be construed as indicating or implying relative importance. At the same time, in the description of the present utility model, unless otherwise explicitly specified and limited, the terms "connected" and "linked" should be interpreted broadly. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present utility model.

[0021] The structure of the photovoltaic panel testing and assembly machine provided by this utility model is as follows: Figure 1 as well as Figure 5As shown, the system includes a component loading machine 1, which consists of a loading machine housing 11, a feeding elevator 12, and an edge-removing and gluing mechanism 13. The feeding elevator 12 is installed at one end of the surface of the loading machine housing 11, and the edge-removing and gluing mechanism 13 is installed on the side of the surface of the loading machine housing 11 located on the side of the feeding elevator 12. The edge-removing and gluing mechanism 13 includes a turntable module 131, a conveying module 132, a plasma flame deburring module 133, and a component gluing module 134. The turntable module 131 is installed on the loading machine housing. On the surface of the feeding machine housing 11 and on one side of the turntable module 131, a conveying module 132 is installed. The conveying module 132 is used to convey the components lifted by the feeding elevator 12 to the turntable module 131. On the surface of the feeding machine housing 11 and on the outside of the turntable module 131, a plasma flame deburring module 133 and a component gluing module 134 are installed. The plasma flame deburring module 133 is used for deburring the components, while the component gluing module 134 is used for gluing the components.

[0022] During implementation, the component is lifted by the feeding elevator 12, and then the transport module 132 transports the component to the turntable module 131. The turntable module 131 then drives the component to rotate and pass through the plasma flame deburring module 133 and the component gluing module 134 for deburring and gluing.

[0023] Furthermore, such as Figure 2 , Figure 3 as well as Figure 4 As shown, an assembly soldering machine 2 is installed on one side of the component loading machine 1. The assembly soldering machine 2 is used for the assembly, soldering and welding of photovoltaic panels. The assembly soldering machine 2 consists of a soldering frame 21, a flipping clamping module 22, a component assembly module 23, a solder paste module 24 and a welding module 25. The soldering frame 21 is installed on one side of the loading machine housing 11 through a connecting plate. The surface of the soldering frame 21 is equipped with the component assembly module 23, the solder paste module 24 and the welding module 25 in sequence. The component assembly module 23, the solder paste module 24 and the welding module 25 are used for the assembly, soldering and welding of photovoltaic panels, respectively. The surface of the soldering frame 21 is also fixed with a flipping clamping module 22. The flipping clamping module 22 is used to flip and transport the components after glue application on the turntable module 131 to the component assembly module 23 for assembly with the photovoltaic panel.

[0024] During implementation, the components are flipped and transported to the component assembly module 23 by the flipping clamping module 22, and then assembled onto the photovoltaic panel by the component assembly module 23. Solder paste is then applied by the solder paste module 24, and finally soldered by the welding module 25.

[0025] Furthermore, such as Figure 2 , Figure 3 as well as Figure 4As shown, a test glue applicator 3 is arranged side by side on one side of the assembly soldering machine 2. The test glue applicator 3 is used for testing and applying glue to photovoltaic panels. The test glue applicator 3 includes a glue applicator frame 31, a power testing module 32, and a photovoltaic panel glue applicator module 33. The glue applicator frame 31 is placed on one side of the soldering machine frame 21. The power testing module 32 and the photovoltaic panel glue applicator module 33 are installed on the surface of the glue applicator frame 31. The power testing module 32 and the photovoltaic panel glue applicator module 33 are used for testing and applying glue to photovoltaic panels, respectively. A defective product conveyor belt 8 is arranged on one side of the component loading machine 1. The defective product conveyor belt 8 is used for unloading defective products.

[0026] During implementation, power testing is performed using the power testing module 32 on the surface of the glue applicator frame 31. Products that fail the test are conveyed out via the defective product conveyor belt 8, while those that pass the test are glued through the photovoltaic panel glue applicator module 33.

[0027] Furthermore, such as Figure 1 , Figure 2 as well as Figure 3 As shown, both the soldering frame 21 and the glue application frame 31 are equipped with photovoltaic panel production lines 5, which are used for conveying photovoltaic panels. A cover 4 is installed at the top of both the soldering frame 21 and the glue application frame 31, and a positioning mechanism 7 is installed on the inner wall of the cover 4. A control panel 6 is installed on one side of the cover 4, which is used for controlling the entire device. The positioning mechanism 7 is composed of a camera frame 71 and a vision positioning camera 72. The camera frame 71 is installed on the inner wall of the cover 4, and multiple vision positioning cameras 72 are installed on the surface of the camera frame 71. These vision positioning cameras 72 are used for the visual positioning of the component assembly module 23, the solder paste module 24, the soldering module 25, the power testing module 32, and the photovoltaic panel glue application module 33.

[0028] During implementation, visual positioning camera 72 was used for visual positioning, which improved the accuracy of assembly testing.

[0029] Working principle: In use, the component is first lifted by the feeding elevator 12, then the transport module 132 transports the component to the turntable module 131, and then the turntable module 131 drives the component to rotate and pass through the plasma flame deburring module 133 and the component glue application module 134 for deburring and glue application. Then, the component is flipped and transported to the component assembly module 23 by the flipping clamping module 22, and the component is assembled onto the photovoltaic panel by the component assembly module 23.

[0030] Next, solder paste is applied through the solder paste module 24, followed by soldering through the welding module 25. Then, power testing is performed through the power testing module 32 on the surface of the glue application frame 31. Items that fail the test are conveyed out through the defective product conveyor belt 8, while those that pass are glued through the photovoltaic panel glue application module 33. Throughout the process, a vision positioning camera 72 is used for visual positioning at the component assembly module 23, solder paste module 24, welding module 25, power testing module 32, and photovoltaic panel glue application module 33, ultimately completing the photovoltaic panel inspection and assembly work.

[0031] This invention improves the level of automation, eliminating the need for manual operation during assembly and testing, thus reducing labor intensity and increasing work efficiency. Furthermore, by setting up a defective product conveyor belt 8, defective products are promptly transported out, preventing them from being mixed in the production line. At the same time, by setting up a visual positioning camera 72, the accuracy of assembly and testing is improved through visual positioning, thereby increasing the yield rate.

[0032] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

Claims

1. Photovoltaic panel detection assembly machine, comprising a component feeding machine (1), characterized in that: The element feeding machine (1) is composed of a feeding machine shell (11), a feeding elevator (12) and an edge removing and gluing mechanism (13), one end of the surface of the feeding machine shell (11) is provided with the feeding elevator (12), and the surface of the feeding machine shell (11) is provided with the edge removing and gluing mechanism (13) on one side of the feeding elevator (12); one side of the element feeding machine (1) is provided with an assembly soldering machine (2), which is used for the assembly, soldering and welding of photovoltaic panels; one side of the assembly soldering machine (2) is provided with a test and gluing machine (3) side by side, which is used for testing and gluing of photovoltaic panels; one side of the element feeding machine (1) is provided with a defective product conveying belt (8), which is used for discharging defective products.

2. The photovoltaic panel detection assembly machine of claim 1, wherein: The edge removing and gluing mechanism (13) comprises a turntable module (131), a carrying module (132), a plasma flame edge removing module (133) and an element gluing module (134), the turntable module (131) is installed on the surface of the feeding machine shell (11), and the carrying module (132) is installed on the surface of the feeding machine shell (11) and located on one side of the turntable module (131), which is used for carrying the elements lifted by the feeding elevator (12) to the turntable module (131).

3. The photovoltaic panel detection assembly machine of claim 2, wherein: The surface of the feeding machine shell (11) and located on the outside of the turntable module (131) is provided with the plasma flame edge removing module (133) and the element gluing module (134), the plasma flame edge removing module (133) is used for edge removing of the elements, and the element gluing module (134) is used for gluing of the elements.

4. The photovoltaic panel inspection assembly of claim 1, wherein: The assembly soldering machine (2) is composed of a soldering machine frame (21), a turnover clamping module (22), an element assembly module (23), a soldering paste module (24) and a welding module (25), the soldering machine frame (21) is installed on the feeding machine shell (11) through a connecting plate, the surface of the soldering machine frame (21) is provided with the element assembly module (23), the soldering paste module (24) and the welding module (25) in sequence, which are respectively used for the assembly, soldering and welding of photovoltaic panels.

5. The photovoltaic panel detection assembly machine of claim 4, wherein: The surface of the soldering machine frame (21) is also fixed with the turnover clamping module (22), which is used for overturning and carrying the elements after gluing on the turntable module (131) to the element assembly module (23) for assembly with photovoltaic panels.

6. The photovoltaic panel detection assembly machine of claim 5, wherein: The test and gluing machine (3) comprises a gluing machine frame (31), a power test module (32) and a photovoltaic panel gluing module (33), the gluing machine frame (31) is placed on one side of the soldering machine frame (21), the surface of the gluing machine frame (31) is provided with the power test module (32) and the photovoltaic panel gluing module (33), which are respectively used for testing and gluing of photovoltaic panels.

7. The photovoltaic panel detection assembly machine of claim 6, wherein: The surface of the tin solder frame (21) and the glue hitting frame (31) is installed with a photovoltaic panel assembly line (5) which is used for the conveying work of the photovoltaic panel; the top end of the tin solder frame (21) and the glue hitting frame (31) is installed with a machine cover (4), and the inner wall of the machine cover (4) is installed with a positioning mechanism (7); one side of the surface of the machine cover (4) is installed with a control panel (6) which is used for the control work of the whole device.

8. The photovoltaic panel detection assembly machine of claim 7, wherein: The positioning mechanism (7) is composed of a camera frame (71) and a visual positioning camera (72), the camera frame (71) is installed on the inner wall of the machine cover (4), and the surface of the camera frame (71) is installed with multiple sets of visual positioning cameras (72) which are used for the visual positioning work of the component assembly module (23), the solder paste module (24), the welding module (25), the power test module (32) and the photovoltaic panel glue hitting module (33).

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