Mixing and concentrating device for processing donkey-hide gelatin

Abstract

The utility model discloses a mixing and concentrating device for processing donkey-hide gelatin, and relates to the technical field of donkey-hide gelatin production, the mixing and concentrating device comprises a base and a concentrating tank, sliding chutes and inner spring dampers are arranged on both sides in the base, sliding seats are connected in the sliding chutes, the tops of the sliding seats are connected with a supporting frame, and the supporting frame is connected with the concentrating tank. Correlation type photoelectric sensors are installed at the bottom of the supporting frame and the top of the base, and hydraulic cylinders are installed on the two sides of the top of the base. Through the arrangement of the sliding seat, the sliding chute, the hydraulic cylinder, the pushing frame and the rollers, the concentration tank can do left-right reciprocating motion, front-back reciprocating motion and continuous circulation of left-right reciprocating motion and front-back reciprocating motion after left-right reciprocating motion and then front-back reciprocating motion through continuous stretching and retracting of the hydraulic cylinder and cross-shaped cross section of the sliding chute, and friction between the supporting frame and the pushing frame is reduced through the rollers; enabling the glue solution to continuously move in the concentration tank to generate turbulent flow due to inertia when the concentration tank moves; the glue solution is stirred through inertia, so that the heating is more uniform, and the phenomenon that the glue solution is adhered to the stirring structure is avoided.

Description

Technical Field

[0001] This utility model relates to the field of donkey-hide gelatin production technology, specifically to a mixing and concentration device for processing donkey-hide gelatin. Background Technology

[0002] Donkey-hide gelatin is a traditional Chinese medicine, mainly made by washing and removing the hair from donkey skin and then boiling it. It can be used to replenish blood and relieve cough. In modern preparation, donkey-hide gelatin is mainly prepared through processes such as raw material processing, boiling, concentration, gelling, cutting, drying, wiping, sterilization, quality inspection and packaging. Concentration is achieved by heating the gelatin liquid with electric heating or steam heating to evaporate the water in the liquid, thereby concentrating the effective ingredients.

[0003] In existing donkey-hide gelatin concentration devices, in order to make the heating more uniform, promote the even evaporation of water, and avoid local scorching, a stirrer is usually set up to continuously stir the gelatin liquid during heating and concentration. However, the viscosity of the gelatin liquid continues to increase after concentration, and the presence of the stirrer causes some donkey-hide gelatin to not only stick to the inner wall of the concentration tank, but also to the stirrer, increasing the difficulty of cleaning. Utility Model Content

[0004] Therefore, the purpose of this utility model is to provide a mixing and concentration device for processing donkey-hide gelatin, so as to solve the technical problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a mixing and concentration device for processing donkey-hide gelatin, comprising a base and a concentration tank, wherein both sides of the base are provided with a sliding groove and an inner spring damper, and a sliding seat is connected inside the sliding groove, a support frame is connected to the top of the sliding seat, and through-beam photoelectric sensors are installed at the bottom of the support frame and the top of the base, and hydraulic cylinders are installed on both sides of the top of the base, and rollers are connected to the output end of the hydraulic cylinders through a pusher.

[0006] By adopting the above technical solution, after the hydraulic cylinder is started, the continuous extension and retraction of the hydraulic cylinder, and the cross-shaped cross-section of the slide groove, allow the concentration tank to reciprocate left and right, back and forth, and then back and forth repeatedly. Rollers reduce friction between the support frame and the push frame. The inertia of the concentration tank during movement causes the adhesive to continuously move and generate turbulence within the tank. This prevents uneven heating, avoiding localized scorching and sedimentation, and eliminates the need for a stirring structure within the concentration tank, preventing the concentrated adhesive from adhering to the stirring structure and increasing cleaning difficulty. The internal spring damper absorbs and dissipates the impact force of the displacement of the support frame and slide, thus preventing the hydraulic cylinder from being subjected to inertial impact forces during support frame displacement, increasing structural safety and reducing the occurrence of hydraulic cylinder damage. During the back-and-forth or left-and-right reciprocating movement of the support frame, positioning is achieved using through-beam photoelectric sensors. If two through-beam photoelectric sensors are aligned, the slide is located in the center of the slide groove. Therefore, the back-and-forth movement of the support frame can be changed to left-and-right movement, preventing structural impact damage caused by changes in the direction of movement when the slide is not in the center of the slide groove.

[0007] Furthermore, the cross-section of the slide groove is cross-shaped, and the longitudinal sections of both the slide block and the slide groove are convex.

[0008] By adopting the above technical solution, the cross-section of the chute is cross-shaped, which allows the concentration tank to move back and forth, move forward and backward, and move back and forth continuously in a cycle. The longitudinal section of the slide and the chute can prevent the slide from falling upward.

[0009] Furthermore, the support frame is slidably connected to the slide groove via a slide block.

[0010] By adopting the above technical solution, after the hydraulic cylinder is started, the concentrator can move back and forth, move forward and backward, and move back and forth repeatedly. The inertia of the concentrator causes the glue to move continuously and generate turbulence in the concentrator. This avoids uneven heating and prevents local scorching and settling. Secondly, the concentrator does not need a stirring structure, which avoids the glue from adhering to the stirring structure after concentration, thus increasing the difficulty of cleaning.

[0011] Furthermore, the roller is in contact with the support frame, and the inner spring damper is in contact with the slide.

[0012] By adopting the above technical solution, the roller and the inner spring damper will only come into contact when the support frame and the slide move in their respective directions, rather than being directly connected, thus avoiding the hydraulic cylinder and the inner spring damper being subjected to radial force when the support frame and the slide move in other directions.

[0013] Furthermore, the pusher is slidably connected to the base and the slide groove.

[0014] By adopting the above technical solution, the hydraulic cylinder continuously extends and retracts, thereby driving the push frame to move. After the push frame moves, it pushes the support frame to move.

[0015] Furthermore, multiple hydraulic cylinders, pushers, rollers, and internal spring dampers are provided.

[0016] By adopting the above technical solution and increasing the number of hydraulic cylinders, pushers, rollers and internal spring dampers, the concentration tank can continuously cycle through left-right reciprocating motion, back-and-forth reciprocating motion, and left-right reciprocating motion followed by back-and-forth reciprocating motion.

[0017] Furthermore, a tilting frame is connected to the upper part of the support frame, and the concentration tank is located inside the tilting frame. A tank cover is connected to the top of the concentration tank, and a heater is installed on the outer surface of the concentration tank.

[0018] By adopting the above technical solution, the staff removes the lid and pours the adhesive solution to be concentrated into the concentration tank. After that, the staff puts the lid back on and can then turn on the heater and hydraulic cylinder. After the heater is started, it heats the adhesive solution in the concentration tank by means of steam heat transfer or electric heating, causing the water in the adhesive solution to evaporate and begin to concentrate.

[0019] Furthermore, the tilting frame is rotatably connected to the support frame, and the tank cover is detachably connected to the concentration tank.

[0020] By adopting the above technical solution, after concentration is completed, the staff removes the tank lid and places a container in front of the concentration tank to receive the concentrated adhesive. The tilting frame rotates, causing the concentration tank to rotate forward and pour the concentrated adhesive into the container. After the material is discharged, the staff can clean the inside of the concentration tank.

[0021] Furthermore, anti-vibration motors are installed on both sides of the support frame, and the output end of the anti-vibration motor is connected to a helical gear worm gear reducer, the output end of which is connected to the tilting frame.

[0022] By adopting the above technical solutions, the anti-vibration motor has an anti-vibration effect, reducing the impact of inertia on the motor; and the helical gear worm gear reducer is a reducer that combines helical gear transmission with worm gear transmission. Through the worm gear transmission, a self-locking surface flipping frame can rotate freely, and the presence of helical gears can share the vibration energy, thereby reducing the impact of vibration on the worm gear.

[0023] In summary, the present invention has the following main advantages:

[0024] 1. This utility model, through the arrangement of a sliding base, a sliding groove, a hydraulic cylinder, a pusher, and rollers, allows the concentration tank to continuously cycle left and right, back and forth, and left and right and then back and forth, thanks to the continuous extension and retraction of the hydraulic cylinder and the cross-shaped cross-section of the sliding groove. The rollers reduce friction between the support frame and the pusher. The inertia of the concentration tank during movement causes the adhesive to continuously move and generate turbulence within the tank. This prevents uneven heating, avoiding localized scorching and sedimentation, and eliminates the need for a stirring structure within the concentration tank, preventing the concentrated adhesive from adhering to the stirring structure and increasing cleaning difficulty. The inertial stirring of the adhesive ensures more even heating and prevents adhesive from adhering to the stirring structure.

[0025] 2. This utility model, through the setting of an internal spring damper, can absorb and dissipate the impact force of the displacement of the support frame and slide, thereby avoiding the inertial impact force on the hydraulic cylinder when the support frame is displaced, increasing structural safety and reducing the occurrence of hydraulic cylinder damage; and improving the safety of structural operation.

[0026] 3. This utility model uses through-beam photoelectric sensors to position the support frame during its reciprocating motion, either forward or backward or left and right. If two through-beam photoelectric sensors are aligned, the slide block is located in the middle of the slide groove. Therefore, the forward and backward motion of the support frame can be changed to left and right motion, avoiding structural impact damage caused by the change in motion direction when the slide block is not in the center of the slide groove; thus improving stability and safety. Attached Figure Description

[0027] Figure 1 This is a schematic diagram of the structure of the present invention during concentration;

[0028] Figure 2 This is a schematic diagram of the structure during the material cutting process of this utility model;

[0029] Figure 3 This is a cross-sectional structural diagram of the present invention;

[0030] Figure 4 This is a top-section diagram of the base structure of this utility model.

[0031] In the diagram: 1. Base; 2. Support frame; 3. Helical gear worm gear reducer; 4. Anti-vibration motor; 5. Tilting frame; 6. Concentrator; 7. Tank lid; 8. Electric heater; 9. Slide; 10. Slide groove; 11. Hydraulic cylinder; 12. Push frame; 13. Roller; 14. Through-beam photoelectric sensor; 15. Internal spring damper. Detailed Implementation

[0032] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and should not be construed as limiting the present invention.

[0033] The embodiments of this utility model will be described below based on its overall structure.

[0034] Example 1:

[0035] A mixing and concentrating device for processing donkey-hide gelatin, such as Figures 1-4 As shown, the system includes a base 1 and a concentration tank 6. The base 1 has a sliding groove 10 and an inner spring damper 15 on both sides inside. A slide block 9 is connected inside the sliding groove 10, and the inner spring damper 15 contacts the slide block 9. The sliding groove 10 has a cross-section in the shape of a cross, and both the slide block 9 and the sliding groove 10 have a longitudinal section in the shape of a convex shape. A support frame 2 is connected to the top of the slide block 9, and the support frame 2 is slidably connected to the sliding groove 10 via the slide block 9. Through-beam photoelectric sensors 14 are installed at the bottom of the support frame 2 and the top of the base 1. The top of the base 1... Hydraulic cylinders 11 are installed on both sides. The output end of the hydraulic cylinder 11 is connected to a roller 13 through a pusher 12. The pusher 12 is slidably connected to the base 1 and the slide 10. The roller 13 is in contact with the support frame 2. Multiple hydraulic cylinders 11, pushers 12, rollers 13, and internal spring dampers 15 are provided. After the hydraulic cylinder 11 is started, the continuous extension and retraction of the hydraulic cylinder 11, and the cross-shaped cross section of the slide 10, allow the concentration tank 6 to reciprocate left and right, reciprocate forward and backward, and reciprocate left and right before reciprocating forward and backward. The reciprocating motion continuously cycles, and the friction between the support frame 2 and the push frame 12 is reduced by the roller 13. The inertia of the concentrator 6 during movement causes the glue to move continuously within the concentrator 6, generating turbulence. This prevents uneven heating and avoids localized scorching and settling. Furthermore, the concentrator 6 does not require a stirring structure, preventing the glue from adhering to the stirring structure after concentration and increasing cleaning difficulty. The internal spring damper 15 absorbs and dissipates the impact force of the displacement of the support frame 2 and the slide 9, thereby preventing the hydraulic cylinder 11 from being subjected to the inertial impact force of the support frame 2 during displacement, increasing structural safety and reducing the occurrence of damage to the hydraulic cylinder 11. During the reciprocating motion of the support frame 2, the through-beam photoelectric sensor 14 is used for positioning. If the two through-beam photoelectric sensors 14 are aligned, the slide 9 is located in the middle of the slide groove 10. Therefore, the forward and backward motion of the support frame 2 can be changed to left and right motion, avoiding structural impact damage caused by the change in the direction of movement when the slide 9 is not in the center of the slide groove 10.

[0036] See Figures 1-3In the above embodiment, a tilting frame 5 is connected to the upper part of the support frame 2. The tilting frame 5 is rotatably connected to the support frame 2. The concentration tank 6 is located inside the tilting frame 5. A lid 7 is connected to the top of the concentration tank 6. The lid 7 is detachably connected to the concentration tank 6. A heater 8 is installed on the outer surface of the concentration tank 6. The operator removes the lid 7 and pours the adhesive to be concentrated into the concentration tank 6. After that, the operator puts the lid 7 back on. After the lid 7 is put back on, the operator can turn on the heater 8 and the hydraulic cylinder 11. After the heater 8 is started, it heats the adhesive in the concentration tank 6 by steam heat transfer or electric heating, so that the water in the adhesive evaporates and begins to concentrate. After the concentration is completed, the operator removes the lid 7 and places a container in front of the concentration tank 6 to receive the concentrated adhesive. The tilting frame 5 rotates, so that the concentration tank 6 rotates forward and pours the concentrated adhesive into the container. After the material is discharged, the operator can clean the inside of the concentration tank 6.

[0037] Example 2:

[0038] Based on the above embodiment one, the following settings are now adopted to increase the stability of the structure.

[0039] See Figures 1-3 In the above embodiment, anti-vibration motors 4 are installed on both sides of the support frame 2. The anti-vibration motors 4 have an anti-vibration effect, reducing the impact of inertia on the motor. The output end of the anti-vibration motor 4 is connected to a helical gear worm gear reducer 3. The output end of the helical gear worm gear reducer 3 is connected to the tilting frame 5. The reducer, which combines helical gear transmission with worm gear transmission, can form a self-locking surface for the tilting frame 5 to rotate freely. The presence of helical gears can share the vibration energy, thereby reducing the impact of vibration on the worm gear. Of course, other reducers with anti-vibration capabilities can be selected with a braking structure, or other reducers with anti-vibration capabilities and self-locking and locking capabilities. Alternatively, the anti-vibration motor 4 can be used directly with a brake. The purpose is mainly to reduce the impact of inertia on the drive structure and transmission structure, and to prevent the tilting frame 5 from rotating freely during displacement. Since there are many structures that can solve the problem, this technical solution only selects one combination as an example.

[0040] The implementation principle of this utility model is as follows: First, the worker removes the lid 7 and pours the adhesive solution to be concentrated into the concentration tank 6. Then, the worker puts the lid 7 back on. After the lid 7 is put back on, the worker can turn on the heater 8 and the hydraulic cylinder 11. After the heater 8 is started, it heats the adhesive solution in the concentration tank 6 by means of steam heat transfer or electric heating, so that the water in the adhesive solution evaporates and begins to concentrate. The lid 7 can be connected to the outside through a hose to a dehumidifier and a vacuum pump, which facilitates the reduction of the air pressure in the concentration tank 6 to accelerate the evaporation rate of water, and facilitates the removal of the water vapor generated by evaporation. This treatment method is a common means in the prior art. This technical solution is only briefly described and is not shown in the figure.

[0041] After the hydraulic cylinder 11 is started, the continuous extension and retraction of the hydraulic cylinder 11, and the cross-shaped cross-section of the slide groove 10, allow the concentration tank 6 to move back and forth, back and forth, and then back and forth repeatedly. The rollers 13 reduce friction between the support frame 2 and the pusher frame 12. The inertia of the concentration tank 6 during movement causes the adhesive to move continuously within the tank, creating turbulence. This prevents uneven heating and avoids localized scorching and settling. Furthermore, the concentration tank 6 does not require a stirring structure, preventing the concentrated adhesive from adhering to the stirring structure and increasing cleaning difficulty. Internal spring damping... The device 15 can absorb and dissipate the impact force of the displacement of the support frame 2 and the slide 9, thereby avoiding the inertial impact force on the hydraulic cylinder 11 when the support frame 2 is displaced, increasing structural safety and reducing the occurrence of damage to the hydraulic cylinder 11; during the reciprocating motion of the support frame 2, the through-beam photoelectric sensor 14 is used for positioning. If the two through-beam photoelectric sensors 14 are aligned, the slide 9 is located in the middle of the slide groove 10. Therefore, the forward and backward motion of the support frame 2 can be changed to left and right motion, avoiding the phenomenon of structural impact damage caused by the change in the direction of motion when the slide 9 is not located in the center of the slide groove 10.

[0042] After concentration is complete, the staff removes the lid 7 and places a container in front of the concentration tank 6 to receive the concentrated adhesive. Finally, the staff turns on the anti-vibration motor 4. After the anti-vibration motor 4 starts, its output end drives the tilting frame 5 to rotate through the helical gear worm gear reducer 3, thereby causing the concentration tank 6 to rotate forward and pour the concentrated adhesive into the container. After the material is discharged, the staff can clean the inside of the concentration tank 6.

[0043] Although embodiments of the present invention have been shown and described, these specific embodiments are merely explanations of the present invention and are not intended to limit the invention. The specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples. After reading this specification, those skilled in the art may make modifications, substitutions, and variations to the embodiments as needed without departing from the principles and spirit of the present invention, provided that such modifications, substitutions, and variations are within the scope of the claims of the present invention and are protected by patent law.

Claims

1. A mixing and concentration device for processing donkey-hide gelatin, comprising a base (1) and a concentration tank (6), characterized in that: The base (1) has a sliding groove (10) and an inner spring damper (15) on both sides inside. The sliding groove (10) is connected to a slide seat (9). The top of the slide seat (9) is connected to a support frame (2). The bottom of the support frame (2) and the top of the base (1) are both equipped with through-beam photoelectric sensors (14). The top two sides of the base (1) are equipped with hydraulic cylinders (11). The output end of the hydraulic cylinder (11) is connected to a roller (13) through a push frame (12).

2. The mixing and concentration apparatus for processing donkey-hide gelatin according to claim 1, characterized in that: The cross section of the slide (10) is "+", and the longitudinal section of both the slide block (9) and the slide (10) is "convex".

3. The mixing and concentration apparatus for processing donkey-hide gelatin according to claim 2, characterized in that: The support frame (2) is slidably connected to the slide groove (10) via the slide block (9).

4. The mixing and concentrating apparatus for processing donkey-hide gelatin according to claim 3, characterized in that: The roller (13) is in contact with the support frame (2), and the inner spring damper (15) is in contact with the slide (9).

5. The mixing and concentration apparatus for processing donkey-hide gelatin according to claim 3, characterized in that: The pusher (12) is slidably connected to the base (1) and the slide (10).

6. The mixing and concentration apparatus for processing donkey-hide gelatin according to claim 5, characterized in that: Multiple hydraulic cylinders (11), pushers (12), rollers (13), and inner spring dampers (15) are provided.

7. The mixing and concentration apparatus for processing donkey-hide gelatin according to claim 1, characterized in that: The support frame (2) is connected to the top of the inside of the tilting frame (5), and the concentration tank (6) is located inside the tilting frame (5). The top of the concentration tank (6) is connected to the tank cover (7), and the outer surface of the concentration tank (6) is equipped with a heater (8).

8. The mixing and concentrating apparatus for processing donkey-hide gelatin according to claim 7, characterized in that: The flipping frame (5) is rotatably connected to the support frame (2), and the can lid (7) is detachably connected to the concentration tank (6).

9. The mixing and concentrating apparatus for processing donkey-hide gelatin according to claim 8, characterized in that: Both sides of the support frame (2) are equipped with anti-vibration motors (4), and the output end of the anti-vibration motors (4) is connected to a helical gear worm gear reducer (3). The output end of the helical gear worm gear reducer (3) is connected to the tilting frame (5).

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