Condensate box type filtering device

By introducing cleaning mechanisms and support frames into the condensate tank-type filter device, the problem of lack of filtration in the condensate cooler is solved, achieving protection and efficient cleaning of the condenser tubes, and improving heat exchange efficiency and ease of operation.

CN223930826UActive Publication Date: 2026-02-24JINING ZHONGTAI COAL CHEM CO LTD
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Patent Information

Application Number
CN202520340636.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-28
Publication Date
2026-02-24
Estimated Expiration
2035-02-28

AI Technical Summary

Technical Problem

Existing box-type condensate coolers lack a filtration mechanism, which causes impurities to adhere to the outer wall of the heat exchange pipes after prolonged use, affecting heat exchange efficiency.

Method used

A condensate tank-type filter device was designed, which includes a cleaning mechanism comprising a reciprocating screw, a lifting block, a cleaning ring, and a cleaning brush. The cleaning brush is driven by a motor to clean the outer wall of the filter cover to prevent impurities from adsorbing. A support frame, a drain port, a protective cover, and a controller are provided to achieve fixation, heat dissipation, and easy operation.

Benefits of technology

It effectively prevents impurities from adsorbing on the outside of the condenser tube, improves cleaning and filtration efficiency, simplifies the operation process, and improves heat exchange efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a condensate box type filter device, relates to condensate filtration technical field, including condensing box, the inside of condensing box is symmetrically fixed connection with condensing pipe, inside the condensing box is fixed installation with the filter cover on the outside of condensing pipe, inside the filter cover is provided with the filter groove in the circumference array, the filter groove is provided with the filter cover on the outside of condensing pipe, and the filter cover is provided with the filter groove on the outside of condensing pipe. A cleaning mechanism is arranged in the condensing box, the cleaning mechanism comprises a reciprocating screw rod, the outer side of the reciprocating screw rod is in threaded connection with a lifting block, the two sides of the lifting block are symmetrically and fixedly connected with connecting frames, and the outer sides of the two filtering covers are sleeved with cleaning rings. According to the condensate box-type filtering device disclosed by the utility model, the cleaning mechanism is arranged, so that the condensation pipe can be protected, impurities are prevented from being adsorbed on the outer side of the condensation pipe, meanwhile, the outer wall of the filtering cover can be quickly cleaned, the cleaning and filtering efficiency is improved, and the condensate box-type filtering device is simple in structure and relatively high in practicability.
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Description

Technical Field

[0001] This utility model relates to the field of condensate filtration technology, and in particular to a condensate tank-type filtration device. Background Technology

[0002] Condensate is a liquid substance formed when gas or vapor condenses due to a decrease in temperature during the cooling process. It is commonly found in refrigeration systems, steam generators, or industrial cooling processes. The formation of condensate is a process of changing the state of matter from gas to liquid, accompanied by the release of heat. After collection, condensate can be treated for various uses, such as recycling and process water replenishment, which is of great significance for energy conservation and environmental protection.

[0003] Existing condensation devices are mostly heat exchange structures, which use pipes to pass through the interior of the condensate, and then the liquid exchanges heat with the pipes to maintain a stable temperature inside the pipes.

[0004] Based on the aforementioned technologies, the applicant believes that existing box-type condensate coolers often lack filtration mechanisms, i.e., they lack mechanisms for protecting and cleaning condensate heat exchange pipes. After prolonged use, impurities may accumulate in the condensate, adsorbing onto the outer wall of the heat exchange pipes and affecting heat exchange efficiency. To address these issues, we have developed a condensate box-type filtration device. Utility Model Content

[0005] This utility model discloses a condensate box-type filtration device, which aims to solve the technical problem that existing box-type condensate coolers often lack a filtration mechanism, that is, they lack a mechanism for protecting and cleaning the condensate heat exchange pipes. After long-term use, impurities may be present in the condensate, which are adsorbed on the outer wall of the heat exchange pipes, affecting the heat exchange efficiency.

[0006] To achieve the above objectives, the present invention adopts the following technical solution:

[0007] A condensate tank-type filtration device includes a condensate tank, condenser tubes symmetrically and fixedly connected inside the condensate tank, and filter covers fixedly installed inside the condensate tank and outside the condenser tubes. Filter grooves are arranged in a circumferential array inside the filter covers. A cleaning mechanism is provided inside the condensate tank. The cleaning mechanism includes a reciprocating screw, a lifting block threadedly connected to the outer side of the reciprocating screw, and connecting frames symmetrically and fixedly connected to both sides of the lifting block. Cleaning rings are fitted on the outer sides of both filter covers and fixedly connected to the connecting frames. Cleaning brushes are fixedly connected inside both cleaning rings. A motor is fixedly connected to the top of the condensate tank, and the output end of the motor is fixedly connected to the top of the reciprocating screw.

[0008] The cleaning mechanism can protect the condenser tube and prevent impurities from adhering to its outside. At the same time, it can quickly clean the outer wall of the filter cover, improving cleaning and filtration efficiency. The structure is simple and highly practical.

[0009] In a preferred embodiment, the bottom of the condenser is symmetrically fixedly connected with support frames, and the bottom of each of the two support frames is symmetrically provided with mounting holes, which are used in conjunction with external bolts.

[0010] The condenser box can be fixed in the desired location using the support frame and mounting holes.

[0011] In a preferred embodiment, the bottom of the inner wall of the condenser is provided with a drain port, and the top of the condenser is provided with a liquid injection pipe, the drain port and the liquid injection pipe being used in conjunction with each other.

[0012] The condensate can be replaced through the designated drain port.

[0013] In a preferred embodiment, a protective cover is fixedly connected to the outside of the motor, and heat dissipation slots are equidistantly provided on the top of the protective cover.

[0014] The motor can be protected by the protective cover, and the motor can be cooled by the heat dissipation slots.

[0015] In a preferred embodiment, a controller is fixedly connected to the outside of the condenser box.

[0016] The controller allows staff to easily control the motor's on and off operation, making the process simpler.

[0017] In a preferred embodiment, the motor is electrically connected to the controller.

[0018] Electrical connection between the motor and the controller can reduce the number of steps required by operators and improve operational efficiency.

[0019] The condensate tank-type filter device provided by this utility model has the following advantages:

[0020] Firstly, the cleaning mechanism can protect the condenser tube, preventing impurities from adsorbing onto its outer side. It can also quickly clean the outer wall of the filter cover, improving cleaning and filtration efficiency. The structure is simple and highly practical.

[0021] Secondly, the condenser box can be fixed in the required position through the support frame and mounting holes, the condensate can be replaced through the drain port, the motor can be protected through the protective cover, the motor can be cooled through the heat dissipation slots, and the motor can be easily turned on and off by the controller, making operation more convenient. Attached Figure Description

[0022] Figure 1 This is a three-dimensional cross-sectional schematic diagram of a condensate tank-type filter device proposed in this utility model.

[0023] Figure 2 This is a three-dimensional cross-sectional schematic diagram of a condensate tank-type filter device proposed in this utility model.

[0024] Figure 3 This is a three-dimensional schematic diagram of the cleaning mechanism of a condensate tank-type filter device proposed in this utility model.

[0025] Figure 4 This is a three-dimensional bottom view of the filter cover of a condensate tank-type filter device proposed in this utility model.

[0026] In the attached diagram: 1. Condenser; 2. Condenser tube; 3. Filter cover; 4. Filter tank; 51. Reciprocating screw; 52. Lifting block; 53. Connecting frame; 54. Cleaning ring; 55. Cleaning brush; 56. Motor; 6. Protective cover; 7. Heat dissipation tank; 8. Drain port; 9. Injection pipe; 10. Support frame; 11. Mounting hole; 12. Controller. Detailed Implementation

[0027] The technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of this application, and not all of the embodiments. The components of the embodiments of this application described and marked in the accompanying drawings can be arranged and designed in various different configurations. Therefore, the following detailed description of the embodiments of this application provided in the accompanying drawings is not intended to limit the scope of the claimed application, but merely to illustrate selected embodiments of this application. All other embodiments obtained by those skilled in the art based on the embodiments of this application without inventive effort are within the scope of protection of this application.

[0028] The condensate tank-type filter device disclosed in this utility model is mainly used in condensate filtration scenarios.

[0029] Reference Figure 1 - Figure 4A condensate tank-type filtration device includes a condensate tank 1. Condensate pipes 2 are symmetrically and fixedly connected inside the condensate tank 1. Filter covers 3 are fixedly installed inside the condensate tank 1 and outside the condensate pipes 2. Filter grooves 4 are arranged in a circular array inside the filter covers 3. A cleaning mechanism is provided inside the condensate tank 1. The cleaning mechanism includes a cleaning component and a support component, which cooperate with each other. The cleaning component includes a reciprocating screw 51. A lifting block 52 is threaded to the outside of the reciprocating screw 51. Connecting brackets 53 are symmetrically and fixedly connected to both sides of the lifting block 52. Cleaning rings 54 are fitted on the outside of both filter covers 3. The cleaning rings 54 and the connecting brackets 53 are fixedly connected. Cleaning brushes 55 are fixedly connected inside both cleaning rings 54. A motor 56 is fixedly connected to the top of the condensate tank 1. The output end of the motor 56 is fixedly connected to the top of the reciprocating screw 51.

[0030] In this embodiment, heat exchange is performed on the condenser tube 2 using condensate. When it is necessary to clean the outer wall of the filter cover 3, the operator starts the motor 56. The output end of the motor 56 rotates, driving the reciprocating screw 51 to rotate. The rotation of the reciprocating screw 51 drives the lifting block 52 to move up and down. The up and down movement of the lifting block 52 drives the cleaning ring 54 to move up and down on the outside of the filter cover 3. The cleaning brush 55 begins to clean the outer wall of the filter cover 3. Through the cleaning mechanism, the condenser tube 2 can be protected to prevent impurities from adsorbing on the outside of the condenser tube 2. At the same time, the outer wall of the filter cover 3 can be cleaned quickly, improving the cleaning and filtration efficiency. The structure is simple and highly practical.

[0031] In the above technical solution, considering that existing box-type condensate coolers often lack filtration mechanisms, i.e., they lack mechanisms for protecting and cleaning the condensate heat exchange pipes, impurities may accumulate in the condensate after prolonged use. These impurities adhere to the outer wall of the heat exchange pipes, affecting heat exchange efficiency. To solve this problem, the specific operation is as follows:

[0032] Reference Figure 1 - Figure 4 In a preferred embodiment, the bottom of the condenser box 1 is symmetrically fixedly connected to support frames 10, and the bottom of each support frame 10 is symmetrically provided with mounting holes 11, which are used in conjunction with external bolts. The bottom of the inner wall of the condenser box 1 is provided with a drain port 8, and the top of the condenser box 1 is provided with a liquid injection pipe 9, which are used in conjunction with each other. A protective cover 6 is fixedly connected to the outside of the motor 56, and heat dissipation grooves 7 are equidistantly provided on the top of the protective cover 6. A controller 12 is fixedly connected to the outside of the condenser box 1. The motor 56 is electrically connected to the controller 12.

[0033] In this embodiment: the condenser box 1 can be fixed in the required position by the support frame 10 and the mounting hole 11; the condensate can be replaced by the drain port 8; the motor 56 can be protected by the protective cover 6; the motor 56 can be cooled by the heat dissipation slot 7; and the motor 56 can be turned on and off by the controller 12, making the operation more convenient.

[0034] Working principle: In actual use, condensate is injected into the interior of the condenser box 1 through the injection pipe 9, and then the condensate exchanges heat with the condenser tube 2. The condensate is filtered by the filter cover 3 to prevent impurities from adsorbing on the outside of the condenser tube 2. When it is necessary to clean the outer wall of the filter cover 3, the operator starts the motor 56. The output end of the motor 56 rotates, which drives the reciprocating screw 51 to rotate. The rotation of the reciprocating screw 51 drives the lifting block 52 to move up and down. The up and down movement of the lifting block 52 drives the cleaning ring 54 to move up and down on the outside of the filter cover 3. The cleaning brush 55 begins to clean the outer wall of the filter cover 3.

[0035] The above description is merely a preferred embodiment of this utility model, but the protection scope of this utility model is not limited thereto. The substitutions may be replacements of some structures, devices, or method steps, or they may be complete technical solutions. Equivalent substitutions or modifications made based on the technical solution and inventive concept of this utility model should all be covered within the protection scope of this utility model.

Claims

1. A condensate tank type filter device, comprising a condensate tank (1), characterized in that: The condenser box (1) is symmetrically and fixedly connected with condenser pipes (2). A filter cover (3) is fixedly installed inside the condenser box (1) and outside the condenser pipes (2). The filter cover (3) has filter grooves (4) arranged in a circular array inside. The condenser box (1) is equipped with a cleaning mechanism. The cleaning mechanism includes a reciprocating lead screw (51), a lifting block (52) is threaded to the outside of the reciprocating lead screw (51), a connecting frame (53) is symmetrically fixed to both sides of the lifting block (52), a cleaning ring (54) is sleeved on the outside of the two filter covers (3), the cleaning ring (54) and the connecting frame (53) are fixedly connected, a cleaning brush (55) is fixedly connected inside the two cleaning rings (54), a motor (56) is fixedly connected to the top of the condenser box (1), and the output end of the motor (56) is fixedly connected to the top of the reciprocating lead screw (51).

2. The condensate tank type filter device according to claim 1, characterized in that: The bottom of the condenser box (1) is symmetrically fixedly connected with support frames (10), and the bottom of the two support frames (10) are symmetrically provided with mounting holes (11), which are used in conjunction with external bolts.

3. The condensate tank type filter device according to claim 1, characterized in that: The condenser (1) has a drain port (8) at the bottom of its inner wall and an injection pipe (9) at the top. The drain port (8) and the injection pipe (9) work together.

4. A condensate tank-type filter device according to claim 1, characterized in that: A protective cover (6) is fixedly connected to the outside of the motor (56), and heat dissipation slots (7) are provided at equal intervals on the top of the protective cover (6).

5. A condensate tank-type filter device according to claim 1, characterized in that: A controller (12) is fixedly connected to the outside of the condenser (1).

6. A condensate tank type filter device according to claim 1, characterized in that: The motor (56) is electrically connected to the controller (12).