High-water material stirring device for gob-side entry retaining
The integrated design of the mixing device solves the problems of large space occupation and low production efficiency caused by independent mixing equipment for high-water materials, and achieves efficient mixing and support effects.
Patent Information
- Application Number
- CN202520488432.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-19
- Publication Date
- 2026-02-24
- Estimated Expiration
- 2035-03-19
AI Technical Summary
Existing high-moisture material mixing equipment is independent and occupies a large space, resulting in extended production process time and low efficiency.
Design an integrated stirring device that places the stirring tank above the mixing chamber and achieves synchronous operation of the mixing and stirring components through drive and transmission components, thereby reducing equipment operation steps and space occupation.
It improves production efficiency, reduces production process time, is suitable for confined downhole environments, and ensures mixing quality and support effectiveness.
Smart Images

Figure CN223931229U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of mixing technology, and more specifically, to a high-water-content material mixing device for gob-side roadway retention. Background Technology
[0002] In coal mining, the technology of roadway retention along the goaf is of great significance for improving coal resource recovery rate and alleviating the tension between mining and tunneling. High-water materials (mine-grade high-water filler rapid-setting solidification materials) are widely used in roadway support along the goaf due to their characteristics such as high water content, rapid setting, early strength, high strength, and good pumpability.
[0003] In the use of high-water-content materials, powders A and B must first be mixed with a certain proportion of water and stirred separately by a mixing device to form a uniform slurry. Then, the two slurries A and B are mixed together. However, in the above process, each mixing device is relatively independent and occupies a large space. After the powders A and B are stirred separately to form slurries, they need to be transferred and transported, which prolongs the production process time, reduces production efficiency, and requires each device to be operated independently, which increases the time consumption and seriously affects production efficiency. Summary of the Invention
[0004] The purpose of this application is to provide a high-water-content material mixing device for goaf retention, which can solve the technical problem that when using high-water-content materials, each mixing device is independent of each other, which not only occupies a lot of space, but also prolongs the production process time due to the transfer and transportation of slurry, and the time required for each device to be operated individually, resulting in seriously low production efficiency.
[0005] This application provides a high-moisture material mixing device for goaf retention, including a housing. The housing has a mixing chamber and two mixing tanks, which are symmetrically arranged above the mixing chamber. The mixing chamber contains a mixing component, and the mixing tanks contain mixing components. The top of the housing has a drive component for driving the mixing component to rotate. A transmission component is provided between the mixing component and the mixing component. When the mixing component rotates, it drives the mixing component to rotate through the transmission component. The outer side of the housing has a discharge pipe for connecting the mixing tanks and the mixing chamber. The discharge pipe has a discharge valve. The lower part of the housing has a discharge pipe connected to the mixing chamber. The discharge pipe has a discharge valve.
[0006] Furthermore, the mixing assembly includes a mixing shaft and a plurality of mixing rods. The mixing shaft is rotatably disposed within the mixing chamber, and the upper end of the mixing shaft extends outside the housing and is connected to the drive assembly. The plurality of mixing rods are uniformly fixed on the mixing shaft.
[0007] Furthermore, the drive assembly includes a mounting plate and a drive motor. The mounting plate is fixed to the top of the housing, the drive motor is fixed to the mounting plate, the upper end of the mixing shaft is rotatably connected to the mounting plate, and the upper end of the mixing shaft is connected to the output shaft of the drive motor.
[0008] Furthermore, the stirring assembly includes a stirring shaft and a plurality of stirring rods. The stirring shaft is rotatably disposed within the stirring tank, and the upper end of the stirring shaft is rotatably connected to the mounting plate. The plurality of stirring rods are evenly fixed on the stirring shaft.
[0009] Furthermore, there are two transmission components, each corresponding to one of the stirring components.
[0010] Furthermore, the transmission assembly includes a driving wheel, a driven wheel, and a transmission belt. The driving wheel is fixed on the mixing shaft, the driven wheel is fixed on the stirring shaft, and the driving wheel and the driven wheel are rotatably connected by the transmission belt.
[0011] Furthermore, bearings are provided at the connection points between the mixing shaft and the mounting plate, and at the connection points between the stirring shaft and the mounting plate.
[0012] Furthermore, multiple mixing support rods are uniformly fixed on the mixing rod, and the mixing support rods on adjacent mixing rods are staggered.
[0013] The beneficial effects of this utility model are:
[0014] This invention places the mixing tank above the mixing chamber and integrates it into the housing, making efficient use of space and suitable for the limited environment downhole. The mixing component is driven by the drive component, and the mixing component drives the two mixing components through the transmission component, avoiding the separate operation of multiple devices, reducing production process time and equipment transfer steps, and improving production efficiency. Attached Figure Description
[0015] To more clearly illustrate the technical solutions of the embodiments of this application, the accompanying drawings used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of this application and should not be regarded as a limitation of the scope. For those skilled in the art, other related drawings can be obtained based on these drawings without creative effort.
[0016] Figure 1 These are schematic diagrams of structures in some embodiments of this application;
[0017] Figure 2 These are cross-sectional views of some embodiments of this application;
[0018] The reference numerals in the attached figures are as follows:
[0019] 1. Shell; 2. Mixing chamber; 3. Stirring tank; 4. Mixing assembly; 41. Mixing shaft; 42. Mixing rod; 5. Stirring assembly; 51. Stirring shaft; 52. Stirring rod; 6. Drive assembly; 61. Mounting plate; 62. Drive motor; 7. Transmission assembly; 71. Drive wheel; 72. Driven wheel; 73. Transmission belt; 8. Feed pipe; 9. Feed valve; 10. Discharge pipe; 11. Discharge valve; 12. Bearing; 13. Mixing support rod. Detailed Implementation
[0020] To make the objectives, technical solutions, and advantages of the embodiments of this application clearer, the technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, and not all embodiments. The components of the embodiments of this application described and shown in the accompanying drawings can generally be arranged and designed in various different configurations.
[0021] Therefore, the following detailed description of the embodiments of this application provided in the accompanying drawings is not intended to limit the scope of the claimed application, but merely to illustrate selected embodiments of the application. All other embodiments obtained by those skilled in the art based on the embodiments of this application without inventive effort are within the scope of protection of this application.
[0022] It should be noted that similar labels and letters in the following figures indicate similar items. Therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures.
[0023] In the description of this application, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship commonly used when the product of this application is in use. They are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation on this application. In addition, the terms "first," "second," and "third," etc., are only used to distinguish descriptions and should not be construed as indicating or implying relative importance.
[0024] Furthermore, terms such as "horizontal," "vertical," and "sag" do not imply that components must be absolutely horizontal or suspended, but rather that they can be slightly tilted. For example, "horizontal" simply means that its direction is more horizontal relative to "vertical," and does not mean that the structure must be completely horizontal, but can be slightly tilted.
[0025] In the description of this application, it should also be noted that, unless otherwise expressly specified and limited, the terms "set up," "install," "connect," and "link" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this application based on the specific circumstances. Specific implementation examples:
[0027] like Figure 1 and Figure 2 As shown, this application provides a high-moisture material mixing device for gob-side roadway retention, including a housing 1. The housing 1 contains a mixing chamber 2 and two mixing tanks 3, symmetrically arranged above the mixing chamber 2. The mixing chamber 2 contains a mixing component 4, and the mixing tanks 3 contain mixing components 5. The top of the housing 1 has a drive component 6 for driving the mixing component 4 to rotate. A transmission component 7 connects the mixing component 4 and the mixing component 5. When the mixing component 4 rotates, it drives the mixing component 5 to rotate via the transmission component 7. The outer side of the housing 1 has a discharge pipe 8 connecting the mixing tanks 3 and the mixing chamber 2, and a discharge valve 9 is provided on the discharge pipe 8. The lower part of the housing 1 has a discharge pipe 10 communicating with the mixing chamber 2, and a discharge valve 11 is provided on the discharge pipe 10. When the device is started, the drive component 6 at the top of the housing 1 drives the mixing component 4 in the mixing chamber 2 to rotate. The mixing component 4 drives the mixing component 5 in the mixing tank 3 to rotate synchronously through the transmission component 7. Powder A and powder B, as well as a certain proportion of water, are added to the two mixing tanks 3 respectively. The rotating mixing component 5 stirs the powder and water to form a uniform slurry in the mixing tank 3. The discharge valve 9 is opened, and the slurry flows into the mixing chamber 2. The mixing component 4 fully mixes the powder A and powder B. Finally, the discharge valve 11 is opened, and the mixed high-water material is discharged from the discharge pipe 10 for use in the goaf. The entire device places the mixing tank 3 above the mixing chamber 2 and integrates it into the shell 1, making efficient use of space and suitable for the confined environment underground. The mixing component 4 is driven by the drive component 6, and the mixing component 4 drives the two mixing components 5 through the transmission component 7, avoiding the separate operation of multiple devices, reducing production process time and equipment transfer steps, and improving production efficiency.
[0028] like Figure 2 As shown, the mixing component 4 includes a mixing shaft 41 and multiple mixing rods 42. The mixing shaft 41 is rotatably disposed in the mixing chamber 2. The upper end of the mixing shaft 41 extends to the outside of the housing 1 and is connected to the drive component 6. The multiple mixing rods 42 are uniformly fixed on the mixing shaft 41. The drive component 6 drives the mixing shaft 41 to rotate, and the mixing shaft 41 drives the mixing rods 42 to rotate, so that the two slurries A and B can be fully mixed in the mixing chamber 2, ensuring the mixing quality of high water materials and improving the support effect of the goaf retaining roadway.
[0029] like Figure 1 and Figure 2 As shown, the drive assembly 6 includes a mounting plate 61 and a drive motor 62. The mounting plate 61 is fixed to the top of the housing 1, and the drive motor 62 is fixed to the mounting plate 61. The upper end of the mixing shaft 41 is rotatably connected to the mounting plate 61, and the upper end of the mixing shaft 41 is connected to the output shaft of the drive motor 62. The mounting plate 61 provides a stable mounting base for the drive motor 62, ensuring the stability of the entire drive structure. The drive motor 62 drives the mixing shaft 41 to rotate, providing stable power for the stirring and mixing of high-moisture materials.
[0030] like Figure 2 As shown, the stirring assembly 5 includes a stirring shaft 51 and multiple stirring rods 52. The stirring shaft 51 is rotatably disposed in the stirring tank 3. The upper end of the stirring shaft 51 is rotatably connected to the mounting plate 61. The multiple stirring rods 52 are evenly fixed on the stirring shaft 51. When the stirring shaft 51 rotates, it drives the multiple stirring rods 52 to rotate, stirring the material (powder A and a certain proportion of water or powder B and a certain proportion of water) placed in the stirring tank 3, so that the material is evenly mixed to form slurry A or slurry B.
[0031] like Figure 1 and Figure 2 As shown, there are two transmission components 7, each corresponding to one of the stirring components 5. Each transmission component 7 is specifically matched with one stirring component 5, which can realize precise power transmission and ensure that each stirring component 5 can operate stably and efficiently. This avoids the problem of uneven power distribution or unstable transmission that may occur due to sharing the transmission component 7, and ensures the consistency and reliability of the stirring work.
[0032] like Figure 1 and Figure 2 As shown, the transmission assembly 7 includes a drive wheel 71, a driven wheel 72, and a transmission belt 73. The drive wheel 71 is fixed on the mixing shaft 41, and the driven wheel 72 is fixed on the stirring shaft 51. The drive wheel 71 and the driven wheel 72 are rotatably connected by the transmission belt 73. The transmission belt 73 can buffer the power impact, making the operation of the mixing assembly 4 and the stirring assembly 5 more stable. The transmission belt 73 has an overload protection function. When encountering large resistance during the stirring process, the transmission belt 73 will slip, preventing the drive motor 62 or other components from being damaged due to overload, and ensuring the safe and stable operation of the equipment.
[0033] like Figure 2As shown, bearings 12 are provided at the connection between the mixing shaft 41 and the mounting plate 61, and at the connection between the stirring shaft 51 and the mounting plate 61. The application of bearings 12 effectively reduces the frictional resistance between the mixing shaft 41 and the mounting plate 61, and between the stirring shaft 51 and the mounting plate 61, making the rotation of the mixing shaft 41 and the stirring shaft 51 more flexible and smooth, thereby reducing energy loss and improving transmission efficiency.
[0034] like Figure 2 As shown, multiple mixing support rods 13 are uniformly fixed on the mixing rod 42. The mixing support rods 13 on adjacent mixing rods 42 are staggered. When the mixing shaft 41 drives the mixing rod 42 to rotate, the mixing support rods 13 on different mixing rods 42 can cut into the material with different trajectories, forming a complex stirring flow field. This causes the slurry to be subjected to stronger shearing and convection, allowing the slurry of different components to be more fully integrated. This significantly improves the uniformity and quality of mixing, providing high-water-content materials with stable performance for gob-side roadway retention, and improving the support effect of gob-side roadway retention.
[0035] The above are merely preferred embodiments of this application and are not intended to limit this application. Various modifications and variations can be made to this application by those skilled in the art. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this application should be included within the protection scope of this application.
Claims
1. A high-moisture material mixing device for gob-side roadway retention, characterized in that: The device includes a housing, within which a mixing chamber and two stirring tanks are symmetrically arranged above the mixing chamber. A mixing component is located within the mixing chamber, and a stirring component is located within each stirring tank. A drive component for rotating the mixing component is located at the top of the housing. A transmission component connects the mixing component and the stirring component, allowing the mixing component to rotate via the transmission component. A discharge pipe connecting the stirring tanks and the mixing chamber is located on the outer side of the housing, and a discharge valve is installed on the discharge pipe. A discharge pipe connected to the mixing chamber and a discharge valve is installed on the discharge pipe at the bottom of the housing.
2. The high-moisture material mixing device for gob-side roadway retention according to claim 1, characterized in that: The mixing assembly includes a mixing shaft and multiple mixing rods. The mixing shaft is rotatably disposed within the mixing chamber, and its upper end extends outside the housing and is connected to the drive assembly. The multiple mixing rods are uniformly fixed on the mixing shaft.
3. The high-moisture material mixing device for gob-side roadway retention according to claim 2, characterized in that: The drive assembly includes a mounting plate and a drive motor. The mounting plate is fixed to the top of the housing, and the drive motor is fixed to the mounting plate. The upper end of the mixing shaft is rotatably connected to the mounting plate, and the upper end of the mixing shaft is connected to the output shaft of the drive motor.
4. A high-moisture material mixing device for gob-side roadway retention according to claim 3, characterized in that: The stirring assembly includes a stirring shaft and multiple stirring rods. The stirring shaft is rotatably disposed in the stirring tank. The upper end of the stirring shaft is rotatably connected to the mounting plate. The multiple stirring rods are evenly fixed on the stirring shaft.
5. A high-moisture material mixing device for gob-side roadway retention according to claim 4, characterized in that: There are two transmission components, and each of the two transmission components corresponds to one of the stirring components.
6. A high-moisture material mixing device for gob-side roadway retention according to claim 5, characterized in that: The transmission assembly includes a driving wheel, a driven wheel, and a transmission belt. The driving wheel is fixed on the mixing shaft, and the driven wheel is fixed on the stirring shaft. The driving wheel and the driven wheel are rotatably connected by the transmission belt.
7. A high-moisture material mixing device for gob-side roadway retention according to claim 6, characterized in that: Bearings are provided at the connection points of the mixing shaft and the mounting plate, and at the connection points of the stirring shaft and the mounting plate.
8. A high-moisture material mixing device for gob-side roadway retention according to claim 2, characterized in that: Multiple mixing supports are uniformly fixed on the mixing rod, and the mixing supports on adjacent mixing rods are staggered.