Separating device for hoisting dip dyeing

By designing a separation device for hoisting and dyeing, the problems of low efficiency and overlap during the dyeing of long strip metal parts were solved by using a separation plate and a sponge structure, thus achieving uniform dyeing and efficient production.

CN223931762UActive Publication Date: 2026-02-24GUIZHOU HUIXIN TECH DEV
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Patent Information

Application Number
CN202423285180.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-30
Publication Date
2026-02-24
Estimated Expiration
2034-12-30

AI Technical Summary

Technical Problem

When dyeing long strip metal parts, the production efficiency is low, the parts tend to overlap, resulting in some areas not being dyed, and the paint finish is poor. Manual touch-up is time-consuming and labor-intensive.

Method used

Design a separation device for hoisting and dyeing, including a separation plate, a screw, a round hole and a baffle. The separation plate is connected by a nut, the workpiece is placed in the round hole, and a sponge is placed outside the baffle. The sponge absorbs the dye solution for dyeing, avoiding parts overlapping and improving the contact area and dye uniformity.

Benefits of technology

It achieves effective isolation between workpieces, improves dyeing quality and production efficiency, ensures uniform dyeing of parts, and reduces manual touch-up work.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of dip dyeing processing, and particularly discloses a separating device for hoisting dip dyeing, which comprises separating plates, screw rods, round holes, baffles, first sponges and second sponges, the separating plates are positioned on two sides of a workpiece, the two separating plates are connected through the screw rods, the separating plates are mounted on the screw rods through nuts, the distance between the separating plates is convenient to adjust, and the distance between the separating plates is adjustable. A plurality of round holes are formed in the partition plate, the workpieces can be placed in the round holes, the workpieces are separated from one another, meanwhile, the number of stress points between the workpieces and the partition plate is small, a baffle is arranged outside the partition plate to limit the workpieces and prevent the workpieces from sliding out, and first sponge is padded between the interiors of the round holes and the workpieces; second sponge is arranged on the side, close to the workpiece, of the baffle, the separating device and the workpiece enter dye liquor together, the sponge can adsorb the dye liquor to dip-dye the contact position of the workpiece and the separating device, and the sponge is replaced in time after dip-dyeing is finished to prevent the sponge and the workpiece from being bonded together after dye is dried.
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Description

Technical Field

[0001] This utility model relates to the field of dyeing and finishing technology, specifically to a separation device for hoisting and dyeing. Background Technology

[0002] During the dyeing process, the entire object to be dyed is immersed in a dye bath containing dye and necessary auxiliaries, allowing the dye to adhere to the object. Once all parts are coated with the dye bath, the object is lifted out of the bath and dried, forming a protective film on its surface. When existing long, strip-shaped metal parts are dipped in paint, such as... Figure 1 The image shows a long, narrow workpiece, specifically a bent sheet metal part. It is open at the top, and the other three sides are flat without hanging holes, making it inconvenient to use hooks. If each part is dipped in paint one by one, the production efficiency will be low. When dipping multiple parts, they are tied together with slings and then placed in the paint solution. The flat parts between the parts are prone to overlap, and the overlapping areas cannot be dipped in the paint. The overlapping areas need to be touched up manually afterward, which is time-consuming, labor-intensive, and results in poor paint finish. Therefore, a separating device is needed to isolate the parts and prevent overlap. Utility Model Content

[0003] To address the shortcomings of existing technologies, the present invention provides a separation device for hoisting and dyeing, thus resolving the existing problems.

[0004] To solve the above problems, the technical solution adopted by this utility model is: a separation device for lifting and dyeing, including a separation plate, a screw, round holes and a baffle. The separation plate is located at both ends of the workpiece, and the two separation plates are connected by a screw. The separation plate is installed on the screw using a nut. The separation plate is provided with multiple round holes, and the two ends of the workpiece can be respectively placed into the corresponding round holes on the two separation plates. A baffle is provided outside the separation plate to limit the workpiece. A first sponge is placed between the round hole and the workpiece, and a second sponge is provided on the side of the baffle near the workpiece.

[0005] The beneficial effects of this solution are as follows: Compared with the prior art, the separation device for hoisting and dyeing of this utility model separates the workpieces by setting a separation plate, which avoids the workpieces from overlapping and thus preventing the dye from not being applied to the workpieces. The separation plate is provided with round holes for placing the workpieces, so that the contact area between the workpiece and the separation plate is small and the contact with the dye is more sufficient. In addition, a sponge is placed at the contact position between the workpiece and the separation device. The sponge absorbs the dye and applies it to the contact position of the workpiece, thereby improving the dyeing quality of the workpiece.

[0006] Furthermore, the diameter of the circular hole is larger than the diameter of the circumscribed circle of the workpiece's cross-section, so that there are two contact points when the workpiece is placed in the circular hole, making the impregnation more thorough.

[0007] Furthermore, the two sides of the circular hole are rounded to reduce the area of ​​the stress point between the circular hole and the workpiece, allowing the workpiece to have more sufficient contact with the dye solution.

[0008] Furthermore, the partition plate is equipped with a lifting rod. After the workpiece to be dyed is placed on the partition device, the workpiece is lifted into the dye solution by connecting the lifting strap to the lifting rod.

[0009] Furthermore, the baffle is mounted on the screw via a nut, facilitating the installation and removal of the baffle and the handling of workpieces. Attached Figure Description

[0010] Figure 1 This is a schematic diagram of the workpiece of this utility model;

[0011] Figure 2 This is a schematic diagram of the overall structure of this utility model;

[0012] Figure 3 This is a schematic diagram showing the interaction between the partition plate and the workpiece of this utility model;

[0013] In the diagram: 1-Separator, 2-Screw, 3-Round hole, 4-Workpiece, 5-Baffle, 6-First sponge, 7-Second sponge, 8-Hanging rod. Detailed Implementation

[0014] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0015] Implementation, for example, attached Figures 1 to 2 As shown: A separation device for hoisting and dyeing includes a separation plate 1, a screw 2, round holes 3, and a baffle 5. The separation plate 1 is located at both ends of the workpiece 4, and the two separation plates 1 are connected by the screw 2. The separation plate 1 is installed on the screw 2 with a nut, which facilitates the adjustment of the distance between the separation plates 1. It is suitable for workpieces 4 of various lengths. The separation plate 1 has multiple round holes 3. The two ends of the workpiece 4 can be put into the corresponding round holes 3 on the two separation plates 1 respectively, so that there are fewer stress points between the workpiece 4 and the separation plate 1. The baffle 5 is provided outside the separation plate 1 to limit the workpiece 4 and prevent the workpiece 4 from slipping out. A first sponge 6 is placed between the round hole 3 and the workpiece 4. A second sponge 7 is provided on the side of the baffle 5 near the workpiece 4. The separation device and the workpiece 4 are put into the dyeing solution together. The sponge can absorb the dyeing solution and immerse the workpiece 4 at the contact point with the separation device. After the immersion is completed, the sponge is replaced in time to prevent the sponge from sticking to the workpiece 4 after the dye dries.

[0016] The diameter of the circular hole 3 is larger than the diameter of the outer tangent circle of the workpiece 4's cross-section. When the workpiece 4 is placed into the circular hole 3, there are two contact points, which makes the dyeing more thorough. The two sides of the circular hole 3 are rounded to reduce the area of ​​the force points between the circular hole 3 and the workpiece 4, so that the workpiece 4 has more thorough contact with the dye solution. The partition plate 1 is equipped with a lifting rod 8. After the workpiece 4 to be dyed is placed in the partition device, the workpiece 4 is hoisted into the dye solution by connecting the lifting strap to the lifting rod 8. The baffle 5 is installed on the screw 2 by a nut, which facilitates the installation and removal of the baffle 5 and the handling of the workpiece 4.

[0017] The specific implementation process is as follows:

[0018] When using, place the part in the round hole 3 of the separator plate 1, and pad the part with a sponge at the position where it contacts the round hole 3. After placing the part, install the baffle plate 5, so that the side of the baffle plate 5 with the sponge is close to the end face of the part to prevent the part from shaking and slipping out of the separator plate 1 during the dyeing process. Use a sling and a lifting ring to connect the separator and the part and suspend them into the dye solution for dyeing. After the dyeing is completed, remove one side of the baffle plate 5 to take out the part. Remove the sponge in time to prevent the sponge from sticking to the part.

[0019] The above descriptions are merely embodiments of this utility model, and common knowledge regarding specific structures and characteristics is not elaborated upon here. It should be noted that those skilled in the art can make various modifications and improvements without departing from the structure of this utility model, and these should also be considered within the scope of protection of this utility model. These modifications will not affect the effectiveness of the implementation of this utility model or the practicality of the patent. The scope of protection claimed in this application shall be determined by the content of its claims, and the specific embodiments described in the specification can be used to interpret the content of the claims.

Claims

1. A separation device for hoisting and immersion dyeing, characterized in that: The device includes a partition plate, a screw, round holes, and a baffle. The partition plate is located at both ends of the workpiece and is connected by a screw. The partition plate is installed on the screw using a nut. The partition plate has multiple round holes, and both ends of the workpiece can be placed into the corresponding round holes on the two partition plates respectively. A baffle is provided outside the partition plate to limit the workpiece. A first sponge is placed between the round hole and the workpiece, and a second sponge is provided on the side of the baffle closer to the workpiece.

2. The separation device for hoisting and dyeing according to claim 1, characterized in that: The diameter of the circular hole is larger than the diameter of the circumscribed circle of the workpiece's cross-section, and there are two contact points when the workpiece is placed inside the circular hole.

3. The separation device for hoisting and dyeing according to claim 1, characterized in that: The two sides of the circular hole are rounded.

4. The separation device for hoisting and dyeing according to claim 1, characterized in that: The partition plate is equipped with a hanger.

5. The separation device for hoisting and dyeing according to claim 1, characterized in that: The baffle is mounted on the screw by a nut.