Paste film separant roller coating device
By designing a roller coating device for paste-like film release agent, the applicability of applying release agent to films of different widths was solved, and the cleaning of hot air filter screens was simplified, achieving more efficient operation.
Patent Information
- Application Number
- CN202520270206.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-20
- Publication Date
- 2026-02-24
- Estimated Expiration
- 2035-02-20
AI Technical Summary
Existing technologies make it difficult to effectively coat films of different widths with release agents, and the hot air filter screen is inconvenient to clean, increasing the workload of operators.
A roller coating device for a paste-like film release agent was designed, comprising an extraction mechanism, a first coating box, and a second coating box. The coating area can be adjusted, and the cleaning process of the filter screen is simplified through a guide rail mechanism, a dust collection box, a dust collection chamber, and a dust filter box.
It enables the application of release agent to films of different widths, simplifies the cleaning of filter screens, and reduces the workload of operators.
Smart Images

Figure CN223931808U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of roller coating equipment for paste film release agents, specifically a roller coating device for paste film release agents. Background Technology
[0002] Film is a common tool for photography and videography. During the film production process, in order to prevent the semi-finished film from sticking together, a release agent needs to be rolled onto the film surface.
[0003] In existing methods of applying release agent to films, the films are typically transported via a conveyor and coated with the release agent by a coating roller. For example, the paste-like film release agent coating device mentioned in authorization announcement number CN214183799U includes a housing, a conveying mechanism, and a drying mechanism. A servo motor is bolted to the top outer wall of the housing, and the output shaft of the servo motor is connected to a stirring rod with stirring blades. In this device, the film is coated by a coating roller and then dried by blowing hot air. However, in practical applications, it is difficult to coat films of different widths with release agent, and cleaning the filter screen of the hot air filter is inconvenient, increasing the workload of the operators. Utility Model Content
[0004] The purpose of this invention is to provide a roller coating device for paste-like film release agent, so as to solve the problems of difficulty in coating release agent on films of different widths and the inconvenience of cleaning the filter screen of hot air filtration.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a roller coating device for a paste-like film release agent, comprising baffles, conveyors on opposite sides of the baffles, and further comprising:
[0006] A storage bin is set in front of the conveyor. The top of the storage bin is equipped with a extraction mechanism. The extraction mechanism includes a pump fixedly connected to the top surface of the storage bin. The pump is fixedly connected to a pumping pipe at the pumping end and a three-way pipe at the pumping outlet end. A first coating box is fixedly connected to the opposite side surfaces of the two baffles through a connecting rod. A second coating box is provided on one side of the first coating box.
[0007] A heating cover is installed on the top surface of the baffle. The air inlet of the heating cover is fixedly connected to an exhaust fan via a hose. A filter box is fixedly connected to the end of the exhaust fan away from the heating cover. A guide rail mechanism is provided on the front surface of the filter box. A dust collection box is provided on the front side of the filter box. A dust collection chamber is provided on one side of the dust collection box. A dust filter box is fixedly connected to one side surface of the dust collection chamber. A dust pump is fixedly connected to one side surface of the dust filter box.
[0008] Preferably, a support plate is fixedly connected to the opposite side surfaces of the two baffles, and a pressure roller is fixedly connected to the bottom surface of the support plate.
[0009] Preferably, a stirring motor is fixedly connected to the top surface of the storage tank, a stirring rod is fixedly connected to the output end of the stirring motor, and the top end of the stirring rod is movably connected to the storage tank through a bearing.
[0010] Preferably, the outer surface of the discharge end of the three-way pipe is provided with a switch valve, and the discharge end of the three-way pipe is fixedly connected to the first coating box and the second coating box respectively through a flexible hose.
[0011] Preferably, liquid level detection sensors are fixedly connected to the top surfaces of both the first coating box and the second coating box, coating rollers are provided at the bottom of the inner cavity of both the first coating box and the second coating box, and coating motors are fixedly connected to the front surfaces of both the first coating box and the second coating box.
[0012] Preferably, a filter screen is fixedly connected to the front surface of the filter box, and a brush layer is fixedly connected to the rear surface of the dust collection box, with the brush layer slidably attached to the filter screen.
[0013] Preferably, the guide rail mechanism includes a guide rail box that is snapped and fixedly connected to the front surface of the filter box, the inner cavity of the guide rail box is provided with a threaded rod, and a servo motor is fixedly connected to the top of the guide rail box.
[0014] Preferably, the top end of the threaded rod is fixedly connected to the output end of the servo motor, the bottom end of the threaded rod is movably connected to the guide rail box through a bearing, a first sliding block is fixedly connected to the rear surface of the dust collection box, the first sliding block is threadedly connected to the outer surface of the threaded rod, and a groove matching the structural size of the first sliding block is opened on the front surface of the guide rail box.
[0015] Preferably, a clip box is fixedly connected to the front surface of the filter box, and a second sliding block is fixedly connected to the rear surface of the dust collection box. A groove matching the structural dimensions of the second sliding block is opened on the front surface of the clip box.
[0016] Preferably, the dust collection box and the dust filter box are integrally formed, and a dust filter plate is fixedly connected to the inner surface of the dust filter box.
[0017] Compared with the prior art, the beneficial effects of this utility model are as follows:
[0018] This utility model, by setting up an extraction mechanism, a first coating box and a second coating box, can increase the coating area as needed and roll-coat release agent for films of different widths, thus improving applicability. By setting up a guide rail mechanism, a dust collection box, a dust collection chamber, a dust filter box and a dust pump, the filter screen can be easily brushed and cleaned, reducing the workload of operators. Attached Figure Description
[0019] Figure 1 A schematic diagram of a preferred embodiment of the paste-like film release agent roller coating device provided by this utility model;
[0020] Figure 2 A structural schematic diagram showing the internal details of the first coating box provided by this utility model;
[0021] Figure 3 A structural schematic diagram showing the relevant details of the storage bin provided by this utility model;
[0022] Figure 4 A structural schematic diagram showing the details of the disassembly of the guide rail mechanism and the dust collection box provided by this utility model.
[0023] In the diagram: 1. Baffle; 2. Conveyor; 3. Storage bin; 4. Extraction mechanism; 41. Extraction pump; 42. Extraction pipe; 43. T-pipe; 5. First coating box; 6. Second coating box; 7. Heating cover; 8. Exhaust fan; 9. Filter box; 10. Guide rail mechanism; 101. Guide rail box; 102. Threaded rod; 103. Servo motor; 11. Dust collection box; 12. Dust collection chamber; 13. Dust filter box; 14. Dust pump; 15. Support plate; 16. Stirring motor; 17. Stirring rod; 18. Coating roller; 19. Coating motor; 20. Filter screen; 21. Brush layer; 22. First sliding block; 23. Clip box; 24. Second sliding block. Detailed Implementation
[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0025] Please see Figure 1-4As shown, a roller coating device for a paste-like film release agent includes baffles 1. Support plates 15 are fixedly connected to the opposite surfaces of the two baffles 1. Pressure rollers are fixedly connected to the bottom surfaces of the support plates 15, assisting in the smooth transport of the film. Conveyors 2 are located on opposite sides of the two baffles 1. Conveyors 2 are common transport equipment; the film to be coated with the release agent is placed on the conveyor belt surface of the conveyor 2 for transport. A storage tank 3 is located in front of the conveyor 2, containing a paste-like release agent. A stirring motor 16 is fixedly connected to the top surface of the storage tank 3. A stirring rod 17 is fixedly connected to the output end of the stirring motor 16. The top end of the stirring rod 17 is movably connected to the storage tank 3 via a bearing. The stirring motor 16 drives the rotation of the stirring rod 17 to agitate the release agent, preventing coagulation and clumping. An extraction mechanism 4 is located at the top of the storage tank 3. The extraction mechanism 4 includes components fixedly connected to the top surface of the storage tank 3. A pump 41 is provided, with a pumping pipe 42 fixedly connected to its pumping end. The bottom end of the pumping pipe 42 is located at the bottom of the inner cavity of the storage tank 3. A three-way pipe 43 is fixedly connected to the pumping end of the pump 41. A switch valve is provided on the outer surface of the outlet end of the three-way pipe 43. The switch valve is a well-known and common component. Those skilled in the art can install and use the switch valve according to the prior art. The outlet end of the three-way pipe 43 is fixedly connected to the first coating box 5 and the second coating box 6 respectively through a hose. The pump 41 draws the paste-like release agent inside the storage tank 3 through the pumping pipe 42 and discharges it into the first coating box 5 and the second coating box 6 through the three-way pipe 43. The opposite side surfaces of the two baffles 1 are fixedly connected to the first coating box 5 through a connecting rod. The second coating box 6 is provided on one side of the first coating box 5. The first coating box 5 and the second coating box 6 are placed in a staggered manner. The front and rear side surfaces of the second coating box 6 are also fixedly connected to the baffles 1 through connecting rods.
[0026] like Figure 2 As shown, liquid level sensors are fixedly connected to the top surfaces of both the first coating box 5 and the second coating box 6. The liquid level sensors sense the liquid level of the release agent in the coating box to prevent material interruption. Coating rollers 18 are provided at the bottom of the inner cavity of both the first coating box 5 and the second coating box 6. Coating motors 19 are fixedly connected to the front surfaces of both the first coating box 5 and the second coating box 6. The coating motors 19 drive the rotation of the coating rollers 18 to coat the release agent on the surface of the coating rollers 18 onto the film. This is a well-known technical method and will not be described in detail here.
[0027] A heating cover 7 is installed on the top surface of the baffle 1. A known electric heating wire structure is fixedly connected to the inner surface of the heating cover 7 to generate heat. An exhaust fan 8 draws air and blows it into the heating cover 7 to form hot air, which dries and heats the release agent on the film. An exhaust fan 8 is fixedly connected to the air inlet of the heating cover 7 through a hose. A filter box 9 is fixedly connected to the end of the exhaust fan 8 away from the heating cover 7. A filter screen 20 is fixedly embedded in the front surface of the filter box 9. When the exhaust fan 8 is started, the air enters the heating cover 7 after being filtered by the filter screen 20. A brush layer 21 is fixedly connected to the rear surface of the dust collection box 11. The brush layer 21 is slidably connected to the filter screen 20. A clip box 23 is fixedly embedded in the front surface of the filter box 9. A second sliding block 24 is fixedly connected to the front surface of the dust collection box 23. A groove matching the structural dimensions of the second sliding block 24 is opened on the front surface of the dust collection box 11. When the dust collection box 11 moves up and down, the second sliding block 24 slides in the groove of the groove, improving the stability of the movement of the dust collection box 11. A guide rail mechanism 10 is provided on the front surface of the filter box 9. The dust collection box 11 is provided on the front side of the filter box 9. A dust collection box 12 is provided on one side of the dust collection box 11. A dust filter box 13 is fixedly connected to one side surface of the dust collection box 12. The dust collection box 12 and the dust filter box 13 are integrally formed. A dust filter plate is fixedly connected to the inner surface of the dust filter box 13. The dust filter plate is a known filter structure that filters dust and prevents dust from damaging the dust pump 14. A dust pump 14 is fixedly connected to one side surface of the dust filter box 13.
[0028] like Figure 4 As shown, the guide rail mechanism 10 includes a guide rail box 101 that is fixedly connected to the front surface of the filter box 9. The inner cavity of the guide rail box 101 is provided with a threaded rod 102. A servo motor 103 is fixedly connected to the top of the guide rail box 101. The top of the threaded rod 102 is fixedly connected to the output end of the servo motor 103. The bottom end of the threaded rod 102 is movably connected to the guide rail box 101 through a bearing. When the servo motor 103 is started, it drives the threaded rod 102 to rotate. A first sliding block 22 is fixedly connected to the rear surface of the dust collection box 11. The first sliding block 22 is threadedly connected to the outer surface of the threaded rod 102. A groove matching the structural size of the first sliding block 22 is opened on the front surface of the guide rail box 101. As the threaded rod 102 rotates forward and backward, the first sliding block 22 and the dust collection box 11 assembly move up and down.
[0029] Working principle: During use, place the device in a suitable position and place the film to be coated with the release agent on the surface of the conveyor 2. The pressure roller under the support plate 15 assists in the movement of the film. If the width of the film is large, open the switch valves on the outside of the two liquid outlet ends of the three-way pipe 43. This controls the start of the suction pump 41 and the coating motor 19. The suction pump 41 draws the paste-like release agent from the storage tank 3 through the suction pipe 42 and discharges it through the three-way pipe 43 into the first coating tank 5 and the second coating tank 6. The start of the coating motor 19 drives the coating roller 18 to rotate, coating the paste-like release agent onto the surface of the film. After the release agent is applied, the film moves to below the heating hood 7. When the exhaust fan 8 starts, air passes through... After filtration by the filter screen 20, the filter screen enters the heating hood 7. The electric heating wire in the heating hood 7 generates heat to form hot air, which dries and heats the release agent on the film. Furthermore, when it is necessary to clean the filter screen 20, the exhaust fan 8 is turned off, and the servo motor 103 and the dust pump 14 are started. The start of the servo motor 103 drives the rotation of the threaded rod 102. As the threaded rod 102 rotates forward and backward, the first sliding block 22 and the dust collection box 11 assembly move up and down. At this time, the brush layer 21 on the dust collection box 11 brushes and cleans the filter screen 20. The start of the dust pump 14 causes the dust collection box 12 to generate suction, sucking the brushed dust into the dust collection box 12.
[0030] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.
[0031] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A roller coating device for a paste-like film release agent, comprising baffles (1), and conveyors (2) provided on opposite sides of the baffles (1), characterized in that, Also includes: A storage bin (3) is set in front of the conveyor (2). The top of the storage bin (3) is provided with a extraction mechanism (4). The extraction mechanism (4) includes a pump (41) fixedly connected to the top surface of the storage bin (3). The pump (41) has a pump pipe (42) fixedly connected to the pumping end and a three-way pipe (43) fixedly connected to the pump outlet end. The two baffles (1) are fixedly connected to a first coating box (5) by a connecting rod. A second coating box (6) is provided on one side of the first coating box (5). A heating cover (7) is set on the top surface of the baffle (1). The air inlet end of the heating cover (7) is fixedly connected to an exhaust fan (8) via a hose. The exhaust fan (8) is fixedly connected to a filter box (9) at the end away from the heating cover (7). A guide rail mechanism (10) is provided on the front surface of the filter box (9). A dust collection box (11) is provided on the front side of the filter box (9). A dust collection box (12) is provided on one side of the dust collection box (11). A dust filter box (13) is fixedly connected to one side surface of the dust collection box (12). A dust pump (14) is fixedly connected to one side surface of the dust filter box (13).
2. The roller coating device for a paste-like film release agent according to claim 1, characterized in that: A support plate (15) is fixedly connected to the opposite side surface of the two baffles (1), and a pressure roller is fixedly connected to the bottom surface of the support plate (15).
3. The roller coating device for a paste-like film release agent according to claim 1, characterized in that: A stirring motor (16) is fixedly connected to the top surface of the storage tank (3), and a stirring rod (17) is fixedly connected to the output end of the stirring motor (16). The top end of the stirring rod (17) is movably connected to the storage tank (3) through a bearing.
4. The roller coating device for a paste-like film release agent according to claim 1, characterized in that: The outer surface of the discharge end of the three-way pipe (43) is provided with a switch valve, and the discharge end of the three-way pipe (43) is fixedly connected to the first coating box (5) and the second coating box (6) respectively through a hose.
5. The roller coating device for a paste-like film release agent according to claim 1, characterized in that: Liquid level detection sensors are fixedly connected to the top surfaces of the first coating box (5) and the second coating box (6). Coating rollers (18) are provided at the bottom of the inner cavity of the first coating box (5) and the bottom of the inner cavity of the second coating box (6). Coating motors (19) are fixedly connected to the front surfaces of the first coating box (5) and the second coating box (6).
6. The roller coating device for a paste-like film release agent according to claim 1, characterized in that: The filter box (9) has a filter screen plate (20) fixedly connected to the front surface, and the dust collection box (11) has a brush layer (21) fixedly connected to the rear surface. The brush layer (21) is slidably connected to the filter screen plate (20).
7. The roller coating device for a paste-like film release agent according to claim 1, characterized in that: The guide rail mechanism (10) includes a guide rail box (101) that is snapped and fixedly connected to the front surface of the filter box (9). The inner cavity of the guide rail box (101) is provided with a threaded rod (102), and a servo motor (103) is fixedly connected to the top of the guide rail box (101).
8. The roller coating device for a paste-like film release agent according to claim 7, characterized in that: The top end of the threaded rod (102) is fixedly connected to the output end of the servo motor (103), and the bottom end of the threaded rod (102) is movably connected to the guide rail box (101) through a bearing. A first sliding block (22) is fixedly connected to the rear surface of the dust collection box (11). The first sliding block (22) is threadedly connected to the outer surface of the threaded rod (102). A groove matching the structural size of the first sliding block (22) is opened on the front surface of the guide rail box (101).
9. The roller coating device for a paste-like film release agent according to claim 1, characterized in that: The filter box (9) has a snap-fit box (23) fixedly connected to its front surface, and the dust collection box (11) has a second sliding block (24) fixedly connected to its rear surface. The snap-fit box (23) has a groove on its front surface that matches the structural dimensions of the second sliding block (24).
10. The roller coating device for a paste-like film release agent according to claim 1, characterized in that: The dust collection box (12) and the dust filter box (13) are integrally formed, and a dust filter plate is fixedly connected to the inner surface of the dust filter box (13).
Citation Information
Patent Citations
Paste film separant coating device
CN214183799U