Inward-opening anti-corrosion and anti-explosion tank cover

Abstract

The utility model belongs to the technical field of groove covers, and particularly relates to an inward-opening anti-corrosion explosion-proof groove cover, which is characterized in that a linear sliding rail and an arc-shaped sliding rail are arranged on a side plate of the groove cover, a first pulley, a second pulley and a third pulley are arranged on a groove cover plate, and the groove cover plate is driven by a transmission device, so that the groove cover plate can slide to a vertical position when being opened; the groove cover plate is located on the inner side of the groove cover side plate, inward opening of the groove cover plate is achieved, the device does not need to be opened outwards, the space occupied by the device is saved, in addition, by arranging the groove cover plate opened in a sliding mode, the steam oil removal device can be effectively sealed, foreign matter is prevented from falling into the steam oil removal device, dissipation of toxic, harmful and explosive organic solvent gas is avoided, and the service life of the steam oil removal device is prolonged. Therefore, the technical problems that steam oil removal equipment is low in production safety, easy to cause environmental pollution and incomplete in oil removal are solved.

Description

Technical Field

[0001] This utility model belongs to the field of groove cover technology, specifically relating to an inward-opening, corrosion-resistant, and explosion-proof groove cover. Background Technology

[0002] Steam degreasing primarily utilizes the vapor of organic solvents to dissolve oil stains on the surface of parts, ensuring the surface cleanliness of mechanical production components meets production standards. Typically, steam degreasing equipment requires heating the organic solvent. When oily mechanical parts are placed in the degreasing area, the organic solvent vapor condenses on the part's surface. The organic solvent and oil stains dissolve together and then drip into a solvent tank at the bottom of the equipment, effectively removing the oil stains.

[0003] In existing technologies, components requiring degreasing are typically placed into the steam degreasing equipment from the top. Since steam degreasing equipment generally operates in high-temperature environments and commonly uses volatile organic solvents such as trichloroethylene and perchloroethylene, if the equipment is not properly sealed, the organic solvents used in steam degreasing, which are mostly flammable and explosive, will release large amounts of vapors into the surrounding environment, endangering the health of operators and polluting the atmosphere. Furthermore, the organic solvents used in steam degreasing are mostly flammable and explosive, and the complex environment of production workshops, including the use of electrical equipment and metal collisions, can generate sparks. If the entire degreasing equipment is not effectively sealed, accidental explosions may occur, seriously endangering equipment and personnel safety. Finally, the complex environment of production workshops may contain foreign objects, dust, metal debris, and other contaminants. If these enter the steam degreasing tank, they will contaminate the organic solvents and the components requiring degreasing, resulting in incomplete degreasing and cleaning.

[0004] In addition, in order to meet the needs of large-scale production, steam degreasing equipment is also developing towards larger sizes, so as to clean more parts at once and improve production efficiency. However, larger equipment requires more space, which will increase the cost of factory construction. Utility Model Content

[0005] This utility model provides an inwardly opening corrosion-resistant and explosion-proof tank cover to solve the technical problems of low production safety, easy environmental pollution, and large space occupation of steam degreasing equipment in the prior art.

[0006] The technical solution of the inwardly opened, corrosion-resistant, and explosion-proof groove cover provided by this utility model is as follows:

[0007] A corrosion-resistant and explosion-proof inward-opening tank cover includes a tank cover plate assembly, a drive device, and a transmission device. The transmission device includes a connecting rod and crank assembly, a chain drive assembly, and a transmission gear. The power input end of the chain drive assembly is connected to the drive device, and the driven end of the chain drive assembly is connected to the transmission gear. The tank cover plate assembly includes a tank cover plate and a tank cover side plate. The tank cover plate is located on top of the tank cover side plate. The inner side of the tank cover side plate is provided with a linear slide rail and an arc-shaped slide rail. The linear slide rail is arranged vertically, and the upper side of the arc-shaped slide rail is aligned with the water level where the tank cover plate is closed. The planar surfaces are tangent, with the lower side of the arc-shaped slide rail tangent to the linear slide rail. A first pulley is provided on the side of the slot cover plate near the linear slide rail, and the first pulley cooperates with the linear slide rail. A second pulley is provided on the opposite side of the side with the first pulley on the slot cover plate. A third pulley is also provided at the bottom of the slot cover plate. The third pulley and the second pulley are locked on both sides of the arc-shaped slide rail. The connecting rod and crank assembly includes a connecting rod and a crank. One end of the connecting rod is rotatably mounted on the bottom of the slot cover plate, and the other end of the connecting rod is rotatably mounted on the crank. A transmission gear is used to drive the crank away from the end where the connecting rod is mounted.

[0008] Furthermore, the chain drive assembly includes a drive sprocket, a driven sprocket, and a chain. The drive sprocket is connected to a drive unit, and the drive sprocket is installed in conjunction with the chain. The chain is installed in conjunction with the driven sprocket, and the driven sprocket drives the transmission gear to rotate. A crank drive shaft is provided at the end of the crank away from the mounting connecting rod. The crank drive shaft is fixedly connected to the crank and is driven by the transmission gear. A connecting part is provided at the end of the crank drive shaft connected to the transmission gear. The connecting part is fixedly connected to the transmission gear. The driven sprocket is connected to the transmission gear through a shrink-fitting connecting sleeve. The shrink-fitting connecting sleeve is installed in the gear hole of the transmission gear, and the connecting part on the crank drive shaft is installed in the shrink-fitting connecting sleeve.

[0009] Furthermore, the connecting part includes a flat key structure, which is installed inside the expansion joint sleeve.

[0010] Furthermore, the bottom of the groove cover plate is provided with a connecting rod mounting part, the connecting rod is rotatably mounted on the connecting rod mounting part via the connecting rod shaft, and the connecting rod is rotatably mounted on the crank via the connecting rod drive shaft.

[0011] Furthermore, the drive unit includes a reducer, a drive shaft, and a main shaft. One end of the drive shaft is used to mount a wheel or handle, and the other end of the drive shaft is connected to the power input end of the reducer to drive the reducer to operate. One end of the main shaft is connected to the power output end of the reducer, and the other end is rotatably connected to the drive sprocket to drive the drive sprocket to rotate.

[0012] Furthermore, the reducer is mounted on a reducer mounting plate, and a spindle bearing mounting plate is fixed on the reducer mounting plate. The spindle bearing mounting plate is provided with bearing mounting holes, and a spindle bearing is installed in the bearing mounting holes. The spindle is installed in the spindle bearing.

[0013] Furthermore, the groove cover plate is provided with groove cover side plates on both the left and right sides, and the reducer is located at the lower center of the groove cover plate. Correspondingly, the groove cover plate is provided with transmission devices on both the left and right sides. The drive device includes two main shafts, which drive the transmission devices on the left and right sides respectively.

[0014] Furthermore, there are two tank cover plates, symmetrically arranged on the top of the steam degreasing cleaning tank, namely the front tank cover plate and the rear tank cover plate. There are two corresponding transmission gears, namely the first gear and the second gear. The connecting rod crank assembly at the bottom of the front tank cover plate is connected to the first gear, and the connecting rod crank assembly at the bottom of the rear tank cover plate is connected to the second gear. The driven sprocket is connected to the first gear through a tightening connecting sleeve, and the second gear meshes with the first gear. There are two corresponding tank cover side plates, namely the front tank cover side plate and the rear tank cover side plate, and the front tank cover side plate and the rear tank cover side plate have the same structure.

[0015] The beneficial effects are:

[0016] By installing linear and arc-shaped slide rails on the side plate of the tank cover, and setting first, second, and third pulleys on the tank cover, and driving it through a transmission device, the tank cover can slide to a vertical position when opened, located inside the side plate of the tank cover. This achieves an inward opening design for the tank cover, eliminating the need for outward opening equipment and saving space. In addition, by setting a sliding opening tank cover, the steam oil removal equipment can be effectively sealed, preventing foreign objects from falling into the steam oil removal equipment and avoiding the escape of toxic, harmful, and explosive organic solvent gases. This solves the technical problems of low production safety, environmental pollution, and incomplete oil removal caused by steam oil removal equipment.

[0017] By installing side plates with linear and arc-shaped slide rails on both the left and right sides of the trough cover, the trough cover can be opened and closed synchronously from both sides, which helps to smoothly open and close large trough cover equipment.

[0018] By setting two tank cover plates, it can be opened from both sides, avoiding the large volume of the top tank cover plate of the large steam degreasing cleaning equipment, which is difficult to drive and can be retracted to the inside of the tank cover side plate when opened. Attached Figure Description

[0019] Figure 1 This is a schematic diagram of the internally opened corrosion-resistant and explosion-proof groove cover structure provided in Embodiment 1 of this utility model;

[0020] Figure 2 This is a schematic left view of the internally opened corrosion-resistant and explosion-proof groove cover of Embodiment 1 provided by this utility model;

[0021] Figure 3 This is a schematic diagram of the internal structure of the inwardly opened corrosion-resistant and explosion-proof groove cover of Embodiment 1 provided by this utility model;

[0022] Figure 4 This is a schematic diagram of the internally opened, corrosion-resistant, and explosion-proof slot cover transmission assembly of Embodiment 1 provided by this utility model;

[0023] Figure 5 This is a schematic diagram of the connection structure between the driven sprocket, the first gear, and the crank in Embodiment 1 provided by this utility model;

[0024] 1. Slot cover plate; 11. First pulley; 12. Second pulley; 13. Third pulley; 2. Slot cover side plate; 21. Linear slide rail; 22. Arc slide rail; 311. Connecting rod; 312. Crank; 313. Crank drive shaft; 314. Flat key structure; 32. Chain drive assembly; 321. Drive sprocket; 322. Driven sprocket; 323. Chain; 331. First gear; 332. Second gear; 34. Expansion sleeve; 41. Main shaft; 42. Reducer. Detailed Implementation

[0025] To make the objectives, technical solutions, and advantages of this utility model clearer, the following detailed description of this utility model is provided in conjunction with the accompanying drawings.

[0026] Specific embodiment 1 of the inward-opening corrosion-resistant and explosion-proof groove cover provided by this utility model:

[0027] This embodiment provides an inwardly opening, corrosion-resistant, and explosion-proof trench cover. It includes a trench cover plate assembly, a drive unit, and a transmission unit. The trench cover plate assembly includes a trench cover plate and trench cover side plates. The transmission unit is installed at the bottom of the trench cover plate. The drive unit drives the transmission unit, which in turn drives the opening and closing action of the trench cover. The transmission unit includes a connecting rod and crank assembly, a chain drive assembly, and a transmission gear. The power input end of the chain drive assembly is connected to the drive unit, and the driven end of the chain drive assembly is connected to the transmission gear. The chain drive assembly includes a driving sprocket, a driven sprocket, and a chain. The driving sprocket is connected to the drive unit. The driving sprocket and the chain are fitted together, and the chain and the driven sprocket are fitted together. The driving sprocket sequentially drives the chain and the driven sprocket, and the driven sprocket drives the transmission gear to rotate.

[0028] The inner side of the slot cover is equipped with a linear slide rail and an arc-shaped slide rail. The linear slide rail is arranged vertically, and the upper side of the arc-shaped slide rail is tangent to the horizontal plane where the slot cover is closed, while the lower side of the arc-shaped slide rail is tangent to the linear slide rail. A first pulley is located on the side of the slot cover near the linear slide rail, which cooperates with the linear slide rail and can roll along it. A second pulley is located on the opposite side of the side with the first pulley, i.e., the second pulley and the first pulley are symmetrically arranged on the slot cover. A third pulley is also located at the bottom of the slot cover, close to the second pulley. The third pulley and the second pulley are engaged on both sides of the arc-shaped slide rail, and both the third pulley and the second pulley roll along the arc-shaped slide rail.

[0029] like Figure 1, Figure 2 , Figure 3 , Figure 4 As shown, the connecting rod and crank assembly includes a connecting rod and a crank. One end of the connecting rod is rotatably mounted on the bottom of the slot cover plate, and the other end is rotatably mounted on the crank. A crank drive shaft is located at the end of the crank away from the connecting rod, and the crank drive shaft is fixedly connected to the crank. The crank drive shaft is driven by a transmission gear. A connecting part is provided at the end of the crank drive shaft connected to the transmission gear, and the connecting part is fixedly connected to the transmission gear, allowing the crank drive shaft and the crank to rotate synchronously with the transmission gear. In this embodiment, a connecting rod mounting part is provided at the bottom of the slot cover plate. The connecting rod is rotatably mounted on the connecting rod mounting part via a connecting rod shaft, and the connecting rod is rotatably mounted on the crank via a connecting rod drive shaft. Figure 5 As shown, the driven sprocket is connected to the first gear, and the driven sprocket drives the transmission gear to rotate. In this embodiment, the driven sprocket and the transmission gear are connected by a shrink-fitting connecting sleeve, which is installed in the gear hole of the transmission gear. The connecting part on the crank drive shaft is installed in the shrink-fitting connecting sleeve, so that the sprocket, transmission gear, and shaft can rotate synchronously. In this embodiment, the connecting part includes a flat key structure, which is installed in the shrink-fitting connecting sleeve.

[0030] The drive unit includes a reducer, a drive shaft, and a main shaft. One end of the drive shaft is used to mount a rotating wheel or handle, and the other end is connected to the power input end of the reducer to drive its operation. One end of the main shaft is connected to the power output end of the reducer, and the other end is rotatably connected to a drive sprocket to drive its rotation. The reducer is mounted on a reducer mounting plate, and a main shaft bearing mounting plate is fixed on the reducer mounting plate. The main shaft bearing mounting plate has bearing mounting holes, in which the main shaft bearing is installed. The main shaft is installed in the main shaft bearing and extends out of the bearing mounting holes. In this embodiment, the reducer is a worm gear reducer.

[0031] like Figure 1 , Figure 3 As shown in this embodiment, the groove cover plate is provided with groove cover side plates on both the left and right sides, the reducer is located at the lower center of the groove cover plate, and the corresponding groove cover plate is provided with transmission devices on both the left and right sides. The drive device includes two main shafts, which drive the transmission devices on the left and right sides respectively.

[0032] In this embodiment, two tank cover plates are provided, symmetrically arranged on the top of the steam degreasing and cleaning tank, namely a front tank cover plate and a rear tank cover plate. Two corresponding transmission gears are provided, namely a first gear and a second gear. The connecting rod and crank assembly at the bottom of the front tank cover plate is connected to the first gear, and the connecting rod and crank assembly at the bottom of the rear tank cover plate is connected to the second gear. The driven sprocket is connected to the first gear through a tightening connecting sleeve, and the second gear meshes with the first gear. That is, the driven sprocket drives the first gear to rotate, and the first gear drives the second gear to rotate. Two corresponding tank cover side plates are provided, namely a front tank cover side plate and a rear tank cover side plate. The front and rear tank cover side plates have the same structure and are symmetrically arranged on the top of the steam degreasing and cleaning tank. The front and rear tank cover plates are installed on top of the corresponding front and rear tank cover side plates.

[0033] The above are merely preferred embodiments of this application and are not intended to limit this application. Various modifications and variations can be made to this application by those skilled in the art. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this application should be included within the protection scope of this application.

[0034] In the description of the embodiments of this application, it should be noted that if terms such as "upper," "lower," "horizontal," or "inner" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship commonly used when the product of the invention is in use, they are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation on this application. In addition, terms such as "first" and "second" are only used to distinguish descriptions and should not be construed as indicating or implying relative importance.

[0035] Furthermore, the use of the term "horizontal" does not imply that the component must be absolutely horizontal, but rather that it can be slightly tilted. For example, "horizontal" simply means that its direction is more horizontal than "vertical," and does not mean that the structure must be completely horizontal, but can be slightly tilted.

Claims

1. An inwardly opening, corrosion-resistant, and explosion-proof tank cover, characterized in that, The system includes a trough cover plate assembly, a drive unit, and a transmission unit. The transmission unit includes a connecting rod and crank assembly, a chain drive assembly, and a transmission gear. The power input end of the chain drive assembly is connected to the drive unit, and the driven end of the chain drive assembly is connected to the transmission gear. The trough cover plate assembly includes a trough cover plate and a trough cover side plate. The trough cover plate is located on top of the trough cover side plate. The inner side of the trough cover side plate is provided with a linear slide rail and an arc-shaped slide rail. The linear slide rail is arranged vertically, and the upper side of the arc-shaped slide rail is tangent to the horizontal plane where the trough cover plate is closed. The lower side of the slide rail is tangent to the linear slide rail. A first pulley is provided on the side of the slot cover plate near the linear slide rail. The first pulley cooperates with the linear slide rail. A second pulley is provided on the opposite side of the side with the first pulley on the slot cover plate. A third pulley is also provided at the bottom of the slot cover plate. The third pulley and the second pulley are locked on both sides of the arc-shaped slide rail. The connecting rod and crank assembly includes a connecting rod and a crank. One end of the connecting rod is rotatably mounted on the bottom of the slot cover plate, and the other end of the connecting rod is rotatably mounted on the crank. The transmission gear is used to drive the crank away from the end where the connecting rod is mounted.

2. The inwardly opened, corrosion-resistant, and explosion-proof tank cover according to claim 1, characterized in that, The chain drive assembly includes a drive sprocket, a driven sprocket, and a chain. The drive sprocket is connected to the drive unit and is installed in conjunction with the chain. The chain is installed in conjunction with the driven sprocket, and the driven sprocket drives the transmission gear to rotate. A crank drive shaft is located at the end of the crank away from the connecting rod. The crank drive shaft is fixedly connected to the crank and is driven by the transmission gear. A connecting part is located at the end of the crank drive shaft connected to the transmission gear and is fixedly connected to the transmission gear. The driven sprocket is connected to the transmission gear through a shrink-fitting connecting sleeve. The shrink-fitting connecting sleeve is installed in the gear hole of the transmission gear, and the connecting part on the crank drive shaft is installed in the shrink-fitting connecting sleeve.

3. The inwardly opened, corrosion-resistant, and explosion-proof tank cover according to claim 1, characterized in that, The connecting part includes a flat key structure, which is installed inside the expansion joint sleeve.

4. The inwardly opened, corrosion-resistant, and explosion-proof tank cover according to claim 1, characterized in that, The bottom of the groove cover plate is provided with a connecting rod mounting part. The connecting rod is rotatably mounted on the connecting rod mounting part via the connecting rod shaft, and the connecting rod is rotatably mounted on the crank via the connecting rod drive shaft.

5. The inwardly opened, corrosion-resistant, and explosion-proof tank cover according to claim 1, characterized in that, The drive unit includes a reducer, a drive shaft, and a main shaft. One end of the drive shaft is used to mount a wheel or handle, and the other end of the drive shaft is connected to the power input end of the reducer to drive the reducer to operate. One end of the main shaft is connected to the power output end of the reducer, and the other end is rotatably connected to the drive sprocket to drive the drive sprocket to rotate.

6. The inwardly opening corrosion-resistant and explosion-proof tank cover according to claim 1, characterized in that, The speed reducer is mounted on a speed reducer mounting plate, and a main shaft bearing mounting plate is fixed on the speed reducer mounting plate. The main shaft bearing mounting plate has bearing mounting holes, and the main shaft bearing is installed in the bearing mounting holes. The main shaft is installed in the main shaft bearing.

7. The inwardly opened, corrosion-resistant, and explosion-proof tank cover according to claim 1, characterized in that, The groove cover plate has groove cover side plates on both the left and right sides. The reducer is located at the lower center of the groove cover plate. The corresponding groove cover plate has a transmission device on both the left and right sides. The drive device includes two main shafts, which drive the transmission devices on the left and right sides respectively.

8. The inwardly opened, corrosion-resistant, and explosion-proof tank cover according to claim 1, characterized in that, There are two tank cover plates, symmetrically arranged on the top of the steam degreasing cleaning tank, namely the front tank cover plate and the rear tank cover plate. There are two corresponding transmission gears, namely the first gear and the second gear. The connecting rod and crank assembly at the bottom of the front tank cover plate is connected to the first gear, and the connecting rod and crank assembly at the bottom of the rear tank cover plate is connected to the second gear. The driven sprocket is connected to the first gear through a tightening connecting sleeve, and the second gear meshes with the first gear. There are two corresponding tank cover side plates, namely the front tank cover side plate and the rear tank cover side plate, and the front tank cover side plate and the rear tank cover side plate have the same structure.

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