Punching equipment for elevator track machining

By designing an elevator track processing and drilling equipment with automatic clamping and conveying, the problem of cumbersome manual operation in the existing technology has been solved, realizing the automation of continuous drilling of elevator tracks, improving work efficiency and reducing equipment costs.

CN223932646UActive Publication Date: 2026-02-24LIYANG MAOJINGDA TECH CO LTD
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Patent Information

Application Number
CN202520510293.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-22
Publication Date
2026-02-24
Estimated Expiration
2035-03-22

AI Technical Summary

Technical Problem

The existing elevator track processing and drilling process requires manual loosening and repositioning of the track, which is cumbersome, has a low degree of automation, and results in low work efficiency.

Method used

A drilling device for elevator track processing was designed. It uses a drive mechanism and a lead screw system to automatically clamp, fix, release and transport the elevator track. Continuous drilling is achieved through a forward and reverse motor and a gear and rack mechanism, reducing manual operation.

Benefits of technology

It enables continuous drilling of elevator tracks without manual intervention, is highly automated, easy to operate, improves work efficiency, and reduces equipment costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses punching equipment for elevator track machining, which comprises a working table and a driving mechanism, a first strip-shaped groove is formed in the middle of the front side of the top of the working table, a first screw rod is rotatably arranged in the first strip-shaped groove, moving blocks are sleeved at the two ends of the first screw rod, clamping plates are welded at the tops of the two moving blocks, and the clamping plates are connected with the driving mechanism. A second strip-shaped groove is formed in one side of the top of the workbench, a second lead screw is rotationally arranged in the second strip-shaped groove, the second lead screw is sleeved with a moving plate, an L-shaped connecting plate is welded to the top of the moving plate, a push plate is welded to the other end of the L-shaped connecting plate, and the driving mechanism is used for driving the first lead screw and the second lead screw to rotate in sequence. According to the elevator track drilling device, continuous drilling operation on an elevator track can be completed, manual operation is not needed in the continuous drilling process, the automation degree is higher, operation is easier and more convenient, and working efficiency is improved; and fixing, loosening and forward conveying of the elevator track are completed only through one driving equipment matching mechanism, the linkage performance is higher, and the equipment cost is lower.
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Description

Technical Field

[0001] This utility model relates to the field of elevator track processing technology, and in particular to a drilling device for elevator track processing. Background Technology

[0002] Elevator rails are a key component of elevator systems, primarily used to guide and support the vertical movement of the elevator car and counterweight. The manufacturing process of elevator rails includes material preparation, cutting, forming, drilling, heat treatment, surface treatment, and quality inspection. Drilling holes in the elevator rails is essential for installation, fixing, and adjustment, ensuring the rails are stable, vertical, and parallel, thereby guaranteeing the safe and stable operation of the elevator.

[0003] Because multiple holes need to be drilled on the elevator track, the existing elevator track processing and drilling process requires manual loosening and repositioning of the track after each drilling operation before the next drilling can be performed. This process is cumbersome, has low automation, and reduces work efficiency. Utility Model Content

[0004] The purpose of this invention is to address the shortcomings of existing technologies by proposing a drilling device for processing elevator tracks.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] A drilling device for processing elevator tracks includes: a workbench, a first slot horizontally formed in the middle of the front side of the top of the workbench, a first lead screw horizontally rotatably connected in the first slot, movable blocks sleeved at both ends of the first lead screw, and clamping plates horizontally welded to the top of each of the two movable blocks; a second slot horizontally formed in one side of the top of the workbench, a second lead screw horizontally rotatably connected in the second slot, a movable plate sleeved on the second lead screw, an L-shaped connecting plate welded to the top of the movable plate, and a push plate welded to the other end of the L-shaped connecting plate;

[0007] A drive mechanism is provided to drive the first lead screw and the second lead screw to rotate in sequence.

[0008] As a further technical solution of this utility model, a chip collection box is welded to one side of the bottom of the workbench, the top of the chip collection box is an open structure, a side door is hinged to the outside of the chip collection box, a chip drop opening is opened on the top of the chip collection box on the workbench, and support legs are vertically welded to both ends of the other side of the bottom of the workbench.

[0009] As a further technical solution of this utility model, a controller is fixedly installed on one side of the outside of the chip collection box, an L-shaped mounting bracket is welded to one side of the top of the workbench, a hydraulic telescopic rod is vertically fixedly installed on the top of the L-shaped mounting bracket, the telescopic end of the hydraulic telescopic rod passes through the L-shaped mounting bracket and is slidably connected to the L-shaped mounting bracket, a mounting base is fixedly installed at the bottom of the telescopic end of the hydraulic telescopic rod, a rotary motor is vertically fixedly installed at the bottom of the mounting base, and a drill bit is fixedly installed at the bottom of the output end of the rotary motor, with the drill bit located directly above the chip discharge port.

[0010] As a further technical solution of this utility model, both of the moving blocks are connected to the first lead screw by threads, the threads at both ends of the first lead screw are in opposite directions, both of the moving blocks are slidably connected inside the first groove, and the moving plate is connected to the second lead screw by threads, and the moving plate is slidably connected inside the second groove.

[0011] As a further technical solution of this utility model, the driving mechanism includes a forward and reverse motor. A mounting plate is vertically welded to the bottom of the worktable. The forward and reverse motor is horizontally fixedly mounted on one side of the mounting plate. A turntable is fixedly mounted on the output end of the forward and reverse motor. Multiple ratchet teeth are evenly welded to the outer periphery of a portion of the turntable. One end of the second lead screw extends out of the second slot and is welded with a second driven gear. A drive shaft is horizontally rotatably connected to one side of the mounting plate. A first driven gear is welded to the other end of the drive shaft. The first and second driven gears mesh with multiple ratchet teeth in sequence. A drive bevel gear is welded to the drive shaft. A driven bevel gear meshes with the side of the drive bevel gear. A driven shaft is horizontally welded to the center of the driven bevel gear. A horizontal plate is welded to one side of the worktable. The driven shaft passes through the horizontal plate and is rotatably connected to it. A large disc is welded to the other end of the driven shaft. A circular groove is formed on the other side of the large disc. A small disc is welded to the center of the circular groove. Multiple internal protruding teeth are evenly welded to the inner wall of part of the circular groove. Multiple external protruding teeth are evenly welded to the outer circumference of part of the small disc. A small gear is provided in the circular groove. The small gear meshes with multiple internal protruding teeth and multiple external protruding teeth in sequence. A linkage shaft is horizontally welded to the center of the small gear. An L-shaped support plate is welded to the bottom of the worktable. The linkage shaft passes through the L-shaped support plate and is rotatably connected to it. One end of the first lead screw extends out of the first slot. A belt connects the linkage shaft and the first lead screw.

[0012] The forward and reverse motors are started, causing the turntable to rotate forward. Multiple ratchet teeth on the outer circumference of the turntable mesh with the first driven gear, causing it to rotate. The first driven gear then drives the drive shaft to rotate. The drive shaft, through a drive bevel gear and a driven bevel gear, drives the driven shaft to rotate. The driven shaft drives the large disc to rotate, which in turn drives the small disc to rotate. Multiple internal protruding teeth on the inner wall of the circular groove mesh with the pinion, causing it to rotate forward. The pinion drives the linkage shaft to rotate forward, which, through a belt, drives the first lead screw to rotate forward. This causes two moving blocks to move towards each other on the first lead screw. The two moving blocks then drive two clamping plates to move towards each other until they clamp the elevator rail. At this point, the multiple internal protruding teeth and the pinion are fully engaged, and the forward and reverse motors are turned off. After one drilling operation, the forward and reverse motors are restarted to drive the turntable forward and backward. As the turntable rotates, multiple ratchet teeth on its outer circumference continue to mesh with the first driven gear, causing it to rotate. Then, multiple protruding teeth on the outer circumference of the small disc mesh with the pinion, causing it to rotate in the opposite direction. Similarly, this causes the two clamping plates to move in opposite directions, releasing their grip on the elevator track. The ratchet teeth on the outer circumference of the turntable then mesh with the second driven gear, causing it to rotate. The second driven gear then rotates the second lead screw, causing the moving plate to move forward on the second lead screw. The moving plate, through the L-shaped connecting plate, causes the push plate to move forward, releasing the fixed elevator track and pushing it forward a distance to the next drilling position. Repeating this operation completes continuous drilling on the elevator track. This continuous drilling process requires no manual operation, has a higher degree of automation, is simpler to operate, and improves work efficiency.

[0013] The beneficial effects of this utility model are: it can complete continuous drilling operations on elevator tracks, the continuous drilling process does not require manual operation, has a higher degree of automation, is easier to operate, and improves work efficiency; moreover, the fixing, loosening and forward conveying of elevator tracks are completed by only one drive device and mechanism, which has stronger linkage and lower equipment cost. Attached Figure Description

[0014] Figure 1 This is a top view of a drilling device for processing elevator tracks, as proposed in this utility model.

[0015] Figure 2 This is a side view of a drilling device for processing elevator tracks, as proposed in this utility model.

[0016] Figure 3 This is a partial bottom view of the structure of a drilling device for processing elevator tracks proposed in this utility model;

[0017] Figure 4 This is a partial side view of a drilling device for processing elevator tracks, as proposed in this utility model.

[0018] In the diagram: 1. Second lead screw; 2. Controller; 3. Second slot; 4. Racket; 5. First driven gear; 6. Turntable; 7. Second driven gear; 8. Large disc; 9. First slot; 10. First lead screw; 11. Moving block; 12. Clamping plate; 13. Worktable; 14. Hydraulic telescopic rod; 15. Mounting base; 16. L-shaped mounting bracket; 17. Rotary motor; 18. Drill bit; 19. Chip removal port; 20. Side door; 21. Chip collection box; 22. Push plate; 23. L-shaped connecting plate; 24. Moving plate; 25. Support leg; 26. Mounting plate; 27. Forward and reverse motor; 28. Horizontal plate; 29. ​​Driven shaft; 30. Driven shaft; 31. Driven bevel gear; 32. Driven bevel gear; 33. Belt; 34. L-shaped support plate; 35. Linkage shaft; 36. Pinion; 37. Internal convex tooth; 38. Small disc; 39. External convex tooth; 40. Circular groove. Detailed Implementation

[0019] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.

[0020] Please see the appendix Figure 1 -Appendix Figure 4 A drilling device for processing elevator tracks includes: a workbench 13, a first groove 9 horizontally formed in the middle of the front side of the top of the workbench 13, a first lead screw 10 horizontally rotatably connected in the first groove 9, a moving block 11 sleeved at both ends of the first lead screw 10, and a clamping plate 12 horizontally welded to the top of each of the two moving blocks 11; a second groove 3 horizontally formed on one side of the top of the workbench 13, a second lead screw 1 horizontally rotatably connected in the second groove 3, a moving plate 24 sleeved on the second lead screw 1, an L-shaped connecting plate 23 welded to the top of the moving plate 24, and a push plate 22 welded to the other end of the L-shaped connecting plate 23;

[0021] The drive mechanism is used to drive the first lead screw 10 and the second lead screw 1 to rotate in sequence.

[0022] Please see the appendix Figure 1-2 In a preferred embodiment, a chip collection box 21 is welded to one side of the bottom of the workbench 13. The top of the chip collection box 21 is an open structure. A side door 20 is hinged to the outside of the chip collection box 21. A chip drop opening 19 is provided on the top of the chip collection box 21 on the workbench 13. Support legs 25 are vertically welded to both ends of the other side of the bottom of the workbench 13.

[0023] The waste chips generated during drilling fall from the chip outlet 19 into the chip collection box 21 for storage. The side door 20 can be opened to clean the waste chips in the chip collection box 21. The chip collection box 21 and the two support legs 25 together support the worktable 13.

[0024] Please see the appendix Figure 1-2 In a preferred embodiment, a controller 2 is fixedly installed on one side of the chip collection box 21, and an L-shaped mounting bracket 16 is welded to one side of the top of the workbench 13. A hydraulic telescopic rod 14 is vertically fixedly installed on the top of the L-shaped mounting bracket 16, and the telescopic end of the hydraulic telescopic rod 14 passes through the L-shaped mounting bracket 16 and is slidably connected to the L-shaped mounting bracket 16.

[0025] Controller 2 controls the operation of all electrical equipment, and L-shaped mounting bracket 16 provides support for hydraulic telescopic rod 14.

[0026] Please see the appendix Figure 1-2 In a preferred embodiment, a mounting base 15 is fixedly installed at the bottom of the telescopic end of the hydraulic telescopic rod 14. A rotary motor 17 is vertically fixedly installed at the bottom of the mounting base 15. A drill bit 18 is fixedly installed at the bottom of the output end of the rotary motor 17. The drill bit 18 is located directly above the chip discharge port 19.

[0027] When drilling, the hydraulic telescopic rod 14 is activated to drive the mounting base 15 to descend, the mounting base 15 drives the rotary motor 17 to descend, and at the same time the rotary motor 17 is activated to drive the drill bit 18 to rotate, so that the rotating drill bit 18 descends to drill a hole in the elevator track.

[0028] Please see the appendix Figure 1-2 In a preferred embodiment, both movable blocks 11 are connected to the first lead screw 10 by threads, the threads at both ends of the first lead screw 10 are in opposite directions, both movable blocks 11 are slidably connected inside the first groove 9, and movable plate 24 is connected to the second lead screw 1 by threads, and movable plate 24 is slidably connected inside the second groove 3.

[0029] The two moving blocks 11 cannot rotate with the first lead screw 10, and the moving plate 24 cannot rotate with the second lead screw 1.

[0030] Please see the appendix Figure 1-4 In a preferred embodiment, the drive mechanism includes a forward and reverse motor 27, a mounting plate 26 is vertically welded to the bottom of the worktable 13, the forward and reverse motor 27 is horizontally fixedly mounted on one side of the mounting plate 26, a turntable 6 is fixedly mounted at the output end of the forward and reverse motor 27, a plurality of ratchet teeth 4 are uniformly welded to the outer periphery of a portion of the turntable 6, and one end of the second lead screw 1 extends out of the second slot 3 and is welded with a second driven gear 7.

[0031] Mounting plate 26 provides support for forward and reverse motors 27.

[0032] Please see the appendix Figure 1-4In a preferred embodiment, a drive shaft 30 is horizontally rotatably connected to one side of the mounting plate 26, and a first driven gear 5 is welded to the other end of the drive shaft 30. The first driven gear 5 and the second driven gear 7 mesh with a plurality of ratchet teeth 4 in sequence. A drive bevel gear 32 is welded on the drive shaft 30, and a driven bevel gear 31 meshes with the side of the drive bevel gear 32.

[0033] Mounting plate 26 provides support for drive shaft 30.

[0034] Please see the appendix Figure 1-4 In a preferred embodiment, a driven shaft 29 is horizontally welded at the center of the driven bevel gear 31, and a horizontal plate 28 is horizontally welded on one side of the mounting plate 26. The driven shaft 29 passes through the horizontal plate 28 and is rotatably connected to the horizontal plate 28. A large disc 8 is welded to the other end of the driven shaft 29, and a circular groove 40 is provided on the other side of the large disc 8.

[0035] Mounting plate 26 provides support for horizontal plate 28, and horizontal plate 28 provides support for driven shaft 29.

[0036] Please see the appendix Figure 1-4 In a preferred embodiment, a small disc 38 is welded to the center of the circular groove 40, a plurality of inner protruding teeth 37 are uniformly welded to a portion of the inner wall of the circular groove 40, a plurality of outer protruding teeth 39 are uniformly welded to a portion of the outer periphery of the small disc 38, and a small gear 36 is provided in the circular groove 40, the small gear 36 meshing with the plurality of inner protruding teeth 37 and the plurality of outer protruding teeth 39 in sequence.

[0037] Please see the appendix Figure 1-4 In a preferred embodiment, a linkage shaft 35 is horizontally welded at the center of the pinion 36, an L-shaped support plate 34 is welded to the bottom of the worktable 13, the linkage shaft 35 passes through the L-shaped support plate 34 and is rotatably connected to the L-shaped support plate 34, one end of the first lead screw 10 extends out of the first groove 9, and a belt 33 is connected between the linkage shaft 35 and the first lead screw 10.

[0038] L-shaped support plate 34 provides support for linkage shaft 35.

[0039] From the above description, it can be seen that the above embodiments of this utility model achieve the following technical effects: When the forward and reverse motor 27 is started, the turntable 6 rotates in the forward direction. The multiple ratchet teeth 4 on the outer periphery of the turntable 6 first mesh with the first driven gear 5, causing the first driven gear 5 to rotate. The first driven gear 5 drives the drive shaft 30 to rotate. The drive shaft 30 drives the driven shaft 29 to rotate through the drive bevel gear 32 and the driven bevel gear 31. The driven shaft 29 drives the large disc 8 to rotate. The large disc 8 drives the small disc 38 to rotate together. The multiple inner protruding teeth 37 on the inner wall of the circular groove 40 first mesh with the small gear 36, causing the small gear 36 to rotate in the forward direction. The small gear 36 drives the linkage shaft 35 to rotate in the forward direction. The linkage shaft 35 drives the first lead screw 10 to rotate in the forward direction through the belt 33. This drives the two moving blocks 11 to move towards each other on the first lead screw 10. The two moving blocks 11 drive the two clamping plates 12 to move towards each other until they clamp the elevator track. At this time, the multiple inner protruding teeth 37 and the small gear 36 have finished meshing. At the same time, the forward and reverse motor 27 is turned off.

[0040] After drilling, the forward and reverse motor 27 is restarted to drive the turntable 6 to rotate in the forward direction. The multiple ratchet teeth 4 on the outer periphery of the turntable 6 continue to mesh with the first driven gear 5, driving the first driven gear 5 to rotate. Then, the multiple protruding teeth 39 on the outer periphery of the small disc 38 mesh with the small gear 36, driving the small gear 36 to rotate in the reverse direction. Similarly, the two clamping plates 12 are moved in opposite directions to loosen the clamping of the elevator track. The multiple ratchet teeth 4 on the outer periphery of the turntable 6 mesh with the second driven gear 7, driving the second driven gear 7 to rotate. The second driven gear 7 drives the second lead screw 1 to rotate, which drives the moving plate 24 to move forward on the second lead screw 1. The moving plate 24 drives the push plate 22 to move forward through the L-shaped connecting plate 23. The push plate 22 pushes the loosened elevator track forward a distance to the next drilling position.

[0041] Repeating the above steps allows for continuous drilling on the elevator track. This continuous drilling process requires no manual operation, is more automated, and is simpler to operate, thus improving work efficiency.

[0042] Those skilled in the art should understand that the discussion of any of the above embodiments is merely exemplary and is not intended to imply that the scope of the present invention (including the claims) is limited to these examples; within the framework of the present invention, the technical features of the above embodiments or different embodiments can also be combined, the steps can be implemented in any order, and there are many other variations of the different aspects of the present invention as described above, which are not provided in the details for the sake of brevity.

[0043] This utility model is intended to cover all such substitutions, modifications, and variations falling within the broad scope of the claims. Therefore, any omissions, modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A drilling device for processing elevator tracks, characterized in that, include: A workbench (13) has a first slot (9) horizontally opened in the middle of the front side of the top of the workbench (13). A first lead screw (10) is horizontally rotatably connected in the first slot (9). Both ends of the first lead screw (10) are fitted with moving blocks (11), and the tops of the two moving blocks (11) are horizontally welded with clamping plates (12). A second slot (3) is horizontally opened on one side of the top of the workbench (13). A second lead screw (1) is horizontally rotatably connected in the second slot (3). A moving plate (24) is fitted on the second lead screw (1). An L-shaped connecting plate (23) is welded to the top of the moving plate (24), and a push plate (22) is welded to the other end of the L-shaped connecting plate (23). A drive mechanism is provided to drive the first lead screw (10) and the second lead screw (1) to rotate in sequence.

2. The drilling equipment for elevator track processing according to claim 1, characterized in that, A chip collection box (21) is welded to one side of the bottom of the workbench (13). The top of the chip collection box (21) is an open structure. A side door (20) is hinged to the outside of the chip collection box (21). A chip drop opening (19) is opened on the top of the chip collection box (21) on the workbench (13). Support legs (25) are vertically welded to both ends of the other side of the bottom of the workbench (13).

3. A drilling device for processing elevator tracks according to claim 2, characterized in that, A controller (2) is fixedly installed on one side of the chip collection box (21). An L-shaped mounting bracket (16) is welded to one side of the top of the workbench (13). A hydraulic telescopic rod (14) is vertically fixedly installed on the top of the L-shaped mounting bracket (16). The telescopic end of the hydraulic telescopic rod (14) passes through the L-shaped mounting bracket (16) and is slidably connected to the L-shaped mounting bracket (16).

4. A drilling device for processing elevator tracks according to claim 3, characterized in that, The bottom of the telescopic end of the hydraulic telescopic rod (14) is fixedly installed with a mounting base (15). A rotary motor (17) is vertically fixedly installed at the bottom of the mounting base (15). A drill bit (18) is fixedly installed at the bottom of the output end of the rotary motor (17). The drill bit (18) is located directly above the chip discharge port (19).

5. A drilling device for processing elevator tracks according to claim 1, characterized in that, Both of the moving blocks (11) are connected to the first lead screw (10) by threads. The threads at both ends of the first lead screw (10) are in opposite directions. Both of the moving blocks (11) are slidably connected inside the first groove (9). The moving plate (24) is connected to the second lead screw (1) by threads. The moving plate (24) is slidably connected inside the second groove (3).

6. A drilling device for processing elevator tracks according to claim 1, characterized in that, The driving mechanism includes a forward and reverse motor (27), a mounting plate (26) is vertically welded to the bottom of the worktable (13), the forward and reverse motor (27) is horizontally fixedly installed on one side of the mounting plate (26), a turntable (6) is fixedly installed at the output end of the forward and reverse motor (27), a plurality of ratchet teeth (4) are uniformly welded to the outer periphery of part of the turntable (6), and one end of the second lead screw (1) extends out of the second groove (3) and is welded with a second driven gear (7).

7. A drilling device for elevator track processing according to claim 6, characterized in that, The mounting plate (26) is horizontally rotatably connected to a drive shaft (30) on one side. A first driven gear (5) is welded to the other end of the drive shaft (30). The first driven gear (5) and the second driven gear (7) mesh with a plurality of ratchet teeth (4) in sequence. A drive bevel gear (32) is welded on the drive shaft (30). A driven bevel gear (31) meshes with the side of the drive bevel gear (32).

8. A drilling device for processing elevator tracks according to claim 7, characterized in that, A driven shaft (29) is horizontally welded at the center of the driven bevel gear (31). A horizontal plate (28) is horizontally welded on one side of the mounting plate (26). The driven shaft (29) passes through the horizontal plate (28) and is rotatably connected to the horizontal plate (28). A large disc (8) is welded to the other end of the driven shaft (29). A circular groove (40) is provided on the other side of the large disc (8).

9. A drilling device for processing elevator tracks according to claim 8, characterized in that, A small disc (38) is welded at the center of the circular groove (40). A plurality of internal protruding teeth (37) are uniformly welded to a portion of the inner wall of the circular groove (40). A plurality of external protruding teeth (39) are uniformly welded to a portion of the outer periphery of the small disc (38). A small gear (36) is provided inside the circular groove (40). The small gear (36) meshes with a plurality of internal protruding teeth (37) and a plurality of external protruding teeth (39) in sequence.

10. A drilling device for processing elevator tracks according to claim 9, characterized in that, A linkage shaft (35) is horizontally welded at the center of the small gear (36). An L-shaped support plate (34) is welded to the bottom of the worktable (13). The linkage shaft (35) passes through the L-shaped support plate (34) and is rotatably connected to the L-shaped support plate (34). One end of the first lead screw (10) extends out of the first groove (9). A belt (33) is connected between the linkage shaft (35) and the first lead screw (10).