Tool for machining hinge seat

Abstract

The utility model relates to the technical field of machining, in particular to a tool for machining a hinge base, and solves the problems that in the prior art, a part supporting plate and a bottom plate are connected in a vertical mode and then are welded and fixed, the welding mode is complex in process and prone to generating stress concentration, and the stress strength of the hinge base is reduced. A tool for hinge base machining comprises a mounting plate, a hinge base bottom plate and two supporting plates, moving plates are slidably connected to the two sides of the top of the mounting plate, and a positioning structure is arranged on one side of each moving plate; a limiting column is arranged on one side of the top of the mounting plate. The two ends of the limiting column are connected with the two supporting plates through connecting structures correspondingly. The bottom of the moving plate is connected with a limiting plate through a vertical adjusting structure. By improving the connecting mode of the supporting plate and the bottom plate, the welding technology is simplified, stress concentration is avoided, the stress strength of the hinge base is improved, and machining precision and stability are guaranteed.

Description

Technical Field

[0001] This utility model relates to the field of machining technology, and in particular to a tooling for machining hinge seats. Background Technology

[0002] Hinges, as connecting and supporting components, play a vital role in various mechanical devices and structures, serving as a key link to ensure flexible rotation and stable support between parts. Their machining quality and efficiency directly affect the overall assembly accuracy and product performance. Especially in applications requiring high strength and stability, the machining process and technology of hinges are of paramount importance.

[0003] Hinge base products welded from Q235A steel plates generally follow a production process of blanking, welding, and machining. However, this traditional process has gradually revealed significant limitations. Specifically, the connection between the support plate and the base plate is a vertical placement followed by welding. This welding method is not only complex in practice but also prone to stress concentration during welding, thus reducing the load-bearing capacity of the hinge base. More seriously, this welding method increases the risk of welding deformation, which will severely affect the assembly accuracy and performance of the hinge base.

[0004] Therefore, given the shortcomings of existing hinge seat machining fixtures, we urgently need a new type of hinge seat machining fixture to solve this problem. This fixture should improve the connection between the support plate and the base plate, avoid stress concentration, enhance the load-bearing strength of the hinge seat, and reduce the risk of welding deformation, thus providing strong support for the efficient and high-quality production of hinge seats. Utility Model Content

[0005] The purpose of this utility model is to provide a tooling for processing hinge seats, which solves the problem that in the prior art, the connection between the support plate and the base plate of the part is to be placed vertically and then welded and fixed. This welding method is not only complicated in actual operation, but also prone to stress concentration during the welding process, thereby reducing the stress strength of the hinge seat.

[0006] To achieve the above objectives, the present invention adopts the following technical solution:

[0007] A tooling for machining a hinge seat includes a mounting plate, a hinge seat base plate, and two support plates;

[0008] The mounting plate has movable plates slidably connected to both sides of its top, and the movable plates have sliding structures connecting them to the top of the mounting plate on both sides of their bottom. One side of the movable plate has a positioning structure that is detachably connected to the top of the mounting plate.

[0009] A limiting post is provided on one side of the top of the mounting plate, and both ends of the limiting post are connected to two support plates respectively through a connecting structure.

[0010] The bottom of the movable plate is connected to a limit plate via a vertical adjustment structure.

[0011] Preferably, the vertical adjustment structure includes an adjusting screw rotatably connected to the top of the limiting plate, one end of which is threaded through the moving plate.

[0012] Preferably, the connection structure includes a fixing screw fixedly connected to the end of the limiting post and a fixing nut threaded to the outer ring of the fixing screw. The bottom of the limiting post is connected to a fixing plate via a column, and the fixing plate is bolted to the top of the mounting plate.

[0013] Preferably, a guide rod with one end sliding through the moving plate is fixedly connected to both sides of the top of the limiting plate, and a handle is connected to the top of the adjusting screw.

[0014] Preferably, the mounting plate has grooves on both sides of its top, and the sliding structure includes a sliding plate that is fixedly connected to the bottom of the movable plate and is slidably connected to the grooves.

[0015] Preferably, the positioning structure includes a side plate fixedly connected to the side wall of the sliding plate and an insert rod that slides through the side plate at one end. The top of the mounting plate is provided with a plurality of positioning holes that are adapted to the insert rod.

[0016] This utility model has at least the following beneficial effects:

[0017] This utility model improves the connection between the support plate and the base plate, avoids stress concentration, enhances the load-bearing strength, reduces the risk of welding deformation, and improves the ease of operation and adjustment flexibility. Attached Figure Description

[0018] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0019] Figure 1 This is a schematic diagram of the structure of this utility model;

[0020] Figure 2 This is a schematic diagram of the slide groove and positioning hole structure of this utility model;

[0021] Figure 3 This is a schematic diagram of the adjusting screw and guide rod structure of this utility model;

[0022] Figure 4 This is a schematic diagram of the hinge base plate and support plate structure of this utility model;

[0023] Figure 5 This is a schematic diagram of the fixing screw and fixing nut structure of this utility model.

[0024] In the diagram: 1. Mounting plate; 2. Limiting post; 3. Support plate; 4. Moving plate; 5. Hinge base plate; 6. Slide groove; 7. Positioning hole; 8. Limiting plate; 9. Adjusting screw; 10. Guide rod; 11. Insert rod; 12. Side plate; 13. Column; 14. Fixing plate; 15. Fixing nut; 16. Fixing screw. Detailed Implementation

[0025] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present utility model and are not intended to limit the present utility model.

[0026] Example 1

[0027] Please see Figure 1-5 As shown, a tooling for machining a hinge seat in this embodiment includes a mounting plate 1, a hinge seat base plate 5, and two support plates 3;

[0028] The top two sides of the mounting plate 1 are slidably connected to the movable plate 4, and the bottom two sides of the movable plate 4 are connected to the top of the mounting plate 1 through a sliding structure. One side of the movable plate 4 is provided with a positioning structure that can be detachably connected to the top of the mounting plate 1.

[0029] A limit post 2 is provided on the top side of the mounting plate 1, and both ends of the limit post 2 are connected to two support plates 3 respectively through a connecting structure.

[0030] The bottom of the movable plate 4 is connected to the limit plate 8 through a vertical adjustment structure.

[0031] First, the hinge base plate 5 is accurately placed on top of the mounting plate 1. This step is fundamental to the machining process, ensuring that the hinge base plate 5 has a stable support platform. Next, the connecting structures at both ends of the limiting post 2 are connected to the circular holes of the two support plates 3 respectively. This design allows the support plates 3 to be connected to the limiting post 2 in a controllable and stable manner, thereby connecting the limiting post 2 to the top of the mounting plate 1. At this point, one end of each of the two support plates 3 is in contact with the top of the hinge base plate 5 and is stably placed. This contact method improves upon the complex process of welding and fixing the support plates vertically to the base plate in traditional machining, providing convenience for subsequent welding work.

[0032] Subsequently, the two movable plates 4 are moved to the top sides of the hinge base plate 5, respectively. Both bottom sides of the movable plates 4 are connected to the top of the mounting plate 1 via a sliding structure. This sliding structure allows the movable plates 4 to be flexibly adjusted according to the size and processing requirements of the hinge base plate 5. After being moved into place, the position of the movable plates 4 is fixed by a positioning structure to ensure that the movable plates 4 will not move during processing, thereby guaranteeing processing accuracy.

[0033] Finally, the vertical adjustment structure moves the limiting plate 8, bringing it into contact with the top of the hinge base plate 5. This step is crucial for clamping and limiting; the vertical adjustment of the limiting plate 8 not only accommodates hinge base plates 5 at different heights but also ensures stable clamping of the hinge base plate 5, preventing displacement during welding. At this point, the hinge base plate 5 and the two support plates 3 are stably limited, providing strong support for rapid and precise welding operations.

[0034] Example 2

[0035] Please see Figure 1-5 As shown, this embodiment of a hinge seat machining fixture includes a vertical adjustment structure comprising an adjusting screw 9 rotatably connected to the top of a limiting plate 8. One end of the adjusting screw 9 is threaded through a movable plate 4. Specifically, by rotating the adjusting screw 9 rotatably connected to the top of the limiting plate 8, with one end threaded through the movable plate 4, when it is necessary to adjust the height of the limiting plate 8 to accommodate hinge seat base plates 5 of different heights, simply rotate the adjusting screw 9. The threaded design of the adjusting screw 9 allows the limiting plate 8 to rise or fall stably and precisely. This achieves a stable clamping effect on the hinge seat base plate 5, ensuring close contact between the limiting plate 8 and the base plate regardless of its height changes, preventing displacement during welding, and improving machining accuracy and stability.

[0036] Both sides of the top of the limiting plate 8 are fixedly connected to guide rods 10, one end of which slides through the moving plate 4. A handle is connected to the top of the adjusting screw 9. Specifically, when the adjusting screw 9 is rotated to adjust the height of the limiting plate 8, the guide rods 10 slide within the moving plate 4, providing guidance and stability. This achieves the effect of keeping the limiting plate 8 stable and without wobbling during lifting and lowering, further improving processing accuracy and stability.

[0037] Example 3

[0038] Please see Figure 1-5As shown, this embodiment of a hinge seat machining fixture includes a fixing screw 16 fixedly connected to the end of the limiting post 2 and a fixing nut 15 threaded onto the outer ring of the fixing screw 16. The bottom of the limiting post 2 is connected to a fixing plate 14 via a column 13. The fixing plate 14 is bolted to the top of the mounting plate 1. Specifically, by passing the fixing screw 16 through the round hole of the support plate 3 and tightening the fixing nut 15, the support plate 3 and the limiting post 2 can be securely connected together. Simultaneously, the bolted connection between the fixing plate 14 and the mounting plate 1 ensures the stability of the entire structure. This achieves a firm and stable connection between the support plate 3, the limiting post 2, and the mounting plate 1, providing reliable support for subsequent welding work.

[0039] Both sides of the top of the mounting plate 1 are provided with sliding grooves 6. The sliding structure includes a sliding plate fixedly connected to the bottom of the movable plate 4 and slidably connected to the sliding grooves 6. Specifically, when it is necessary to move the movable plate 4 to accommodate hinge base plates 5 of different sizes, simply slide the movable plate 4 along the sliding grooves 6. This achieves the effect of flexibly and accurately adjusting the position of the movable plate 4, providing greater flexibility and adaptability for the processing.

[0040] The positioning structure includes a side plate 12 fixedly connected to the side wall of the sliding plate and a rod 11 that slides through the side plate 12 at one end. The top of the mounting plate 1 has several positioning holes 7 that match the rod 11. Specifically, when the moving plate 4 moves to the appropriate position, the rod 11 is inserted into the corresponding positioning hole 7 to fix the position of the moving plate 4. This achieves the effect of keeping the moving plate 4 stable and unmoving during processing, further ensuring the accuracy and stability of the processing.

[0041] This solution includes the following work process:

[0042] First, the hinge base plate 5 is accurately placed on top of the mounting plate 1, providing a stable support platform for the processing. Next, the limiting post 2 is connected to the support plate 3. Specifically, the fixing screw 16 is passed through the round hole in the support plate 3, and the support plate 3 is securely connected to the end of the limiting post 2 by tightening the fixing nut 15. Simultaneously, the bottom of the limiting post 2 is connected to a fixing plate 14 via a column 13, and the fixing plate 14 is then fixedly connected to the top of the mounting plate 1 by bolts, thus ensuring the stability of the entire structure.

[0043] Subsequently, the positions of the two movable plates 4 are adjusted according to the dimensions and processing requirements of the hinge base plate 5. Both sides of the bottom of the movable plate 4 are connected via a sliding structure, that is, the sliding plate is adapted to and slidably connected to the top of the mounting plate 1 via a groove 6, allowing the movable plate 4 to slide flexibly and accurately along the groove 6. Once the movable plate 4 has moved to the appropriate position, its position is fixed by a positioning structure, specifically by inserting the insert rod 11 into the corresponding positioning hole 7, ensuring that the movable plate 4 will not move during processing.

[0044] Finally, the vertical adjustment of the limiting plate 8 is performed. Guide rods 10, with one end sliding through the moving plate 4, are fixedly connected to both sides of the top of the limiting plate 8, serving a guiding and stabilizing function. By rotating the adjusting screw 9 connected to the top of the limiting plate 8, one end of which is threaded through the moving plate 4, the height of the limiting plate 8 can be stably and precisely adjusted to ensure tight contact with the top of the hinge base plate 5. A handle is attached to the top of the adjusting screw 9 for easy rotation and adjustment by the operator.

[0045] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A tooling for machining a hinge seat, characterized in that, include: Mounting plate (1), hinge base plate (5) and two support plates (3); The top two sides of the mounting plate (1) are slidably connected to the movable plate (4), and the bottom two sides of the movable plate (4) are connected to the top of the mounting plate (1) through a sliding structure. One side of the movable plate (4) is provided with a positioning structure that is detachably connected to the top of the mounting plate (1). A limiting post (2) is provided on one side of the top of the mounting plate (1), and both ends of the limiting post (2) are connected to two support plates (3) respectively through a connecting structure. The bottom of the movable plate (4) is connected to a limiting plate (8) via a vertical adjustment structure.

2. The tooling for machining a hinge seat according to claim 1, characterized in that, The vertical adjustment structure includes an adjustment screw (9) rotatably connected to the top of the limiting plate (8), one end of which is threaded through the moving plate (4).

3. The tooling for machining a hinge seat according to claim 1, characterized in that, The connection structure includes a fixing screw (16) fixedly connected to the end of the limiting post (2) and a fixing nut (15) threaded to the outer ring of the fixing screw (16). The bottom of the limiting post (2) is connected to a fixing plate (14) via a column (13). The fixing plate (14) is bolted to the top of the mounting plate (1).

4. The tooling for machining a hinge seat according to claim 2, characterized in that, The top two sides of the limiting plate (8) are fixedly connected to a guide rod (10) that slides through the moving plate (4) at one end, and the top of the adjusting screw (9) is connected to a handle.

5. The tooling for machining a hinge seat according to claim 3, characterized in that, The mounting plate (1) has sliding grooves (6) on both sides of its top. The sliding structure includes a sliding plate that is fixedly connected to the bottom of the movable plate (4) and is adapted to slide in the sliding groove (6).

6. The tooling for machining a hinge seat according to claim 5, characterized in that, The positioning structure includes a side plate (12) fixedly connected to the side wall of the sliding plate and a rod (11) that slides through the side plate (12) at one end. The top of the mounting plate (1) is provided with a number of positioning holes (7) that are adapted to the rod (11).

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